Automobile plastic shifting fork

By adopting plastic materials and an innovatively designed U-shaped fork head and swing arm structure, the complexity of manufacturing metal shift forks has been solved, achieving high-precision control and cost reduction, and extending the service life of the shift forks.

CN224200430UActive Publication Date: 2026-05-05JIEBI ELECTROMECHANICAL (CHINA) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIEBI ELECTROMECHANICAL (CHINA) CO LTD
Filing Date
2025-05-28
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

The existing manufacturing process for metal shift forks is complex, leading to fluctuations in the yield rate of finished products and increased costs, making it difficult to achieve high precision and strict quality control.

Method used

The shift fork is made of plastic material, with a U-shaped fork head, rigid and flexible swing arm structure, and the pivot is formed by one-piece injection molding. Combined with the design of reinforcing ribs and rivets, the manufacturing process is simplified and the control precision is improved.

Benefits of technology

It reduces production costs, improves the control precision and service life of the shift fork, enhances the rigidity of the shift fork, and improves market competitiveness.

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Abstract

The utility model relates to the technical field of shifting forks, and discloses an automobile plastic shifting fork which comprises a U-shaped fork head, a cylindrical clamping pin is fixedly connected to the inner side of the U-shaped fork head, a stop block is fixedly connected to the front face of the U-shaped fork head, and a rigid swing arm is fixedly connected to one side of the U-shaped fork head. The head of the spiral shaft transmits force to the spiral shaft, the spiral shaft drives the U-shaped fork head to be lifted, a spring in the spiral shaft jacks up the U-shaped fork head to be lifted after the hand is released, and due to the fact that a rotating shaft is fixedly connected to the connecting position between the rigid swing arm and the flexible swing arm for limiting, the flexible swing arm naturally slides down along an unlocking sliding groove according to the effect of a lever, and unlocking is completed. When the front end of the spiral shaft is pressed down, the spiral shaft is pressed to the bottom, and the U-shaped fork head is driven to press downwards, the flexible swing arm is lifted up to apply a transverse force to the interior of the swing plate according to the lever effect, so that the flexible swing arm and the swing plate are kept in contact, and then the rivet is clamped into a groove of the locking sliding groove to complete the locking action.
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Description

Technical Field

[0001] This application relates to the field of shift fork technology, and in particular to a plastic shift fork for automobiles. Background Technology

[0002] The shift fork is widely used in the accelerator pedal of a car. When the accelerator pedal is closed, one end of the shift fork acts on the screw shaft, and the other end is fixed by the stroke control groove. A closing torque is formed in a certain proportion, and the screw shaft is fixed, which means that the accelerator pedal is also fixed.

[0003] Disadvantages of existing technology:

[0004] The manufacturing of existing metal shift forks involves multiple complex and delicate processes, including but not limited to stamping, injection molding (plastic coating), punching, and riveting. These processes are intricate. Excessive cumulative errors between these processes directly impact the yield rate of the finished product. High precision requirements and stringent quality control standards are often difficult to fully achieve, leading to fluctuations in the yield rate. Ultimately, these issues result in increased product costs.

[0005] Therefore, those skilled in the art have provided an automotive plastic shift fork to solve the problems mentioned in the background art. Utility Model Content

[0006] To address the problems mentioned in the background art, this application provides an automotive plastic shift fork.

[0007] The automotive plastic shift fork provided in this application adopts the following technical solution: it includes a U-shaped fork head, a cylindrical locking pin is fixedly connected to the inner side of the U-shaped fork head, a stop block is fixedly connected to the front of the U-shaped fork head, a rigid swing arm is fixedly connected to one side of the U-shaped fork head, a flexible swing arm is fixedly connected to the other side of the rigid swing arm, a rotating shaft is fixedly connected at the connection between the rigid swing arm and the flexible swing arm, and a rivet is inserted into one side of the flexible swing arm.

[0008] Preferably, one side of the cylindrical locking pin is provided with a first reinforcing rib fixedly installed on the inner wall of the U-shaped fork head, and a second reinforcing rib is fixedly connected to the surface of the rigid swing arm, and the two ends of the second reinforcing rib are respectively connected to the U-shaped fork head and the pivot. The rigid swing arm and the pivot are integrally injection molded.

[0009] Preferably, a third reinforcing rib is fixedly connected to the groove at the connection between the rigid swing arm and the flexible swing arm to enhance the rigidity of the rigid swing arm and the flexible swing arm.

[0010] Preferably, a fourth reinforcing rib is fixedly connected to the back of the flexible swing arm on the side close to the rigid swing arm.

[0011] Preferably, a washer is installed between the rivet and the flexible swing arm, and the flexible swing arm is arched.

[0012] Preferably, the cylindrical pin is slidably engaged with a spiral shaft, the bottom of the spiral shaft is fixedly connected to a spiral shaft head, the rivet passes through one end of the flexible swing arm and is slidably connected to a swing plate, the swing plate has a stroke control groove inside including a locking groove and an unlocking groove, the locking groove is the locking trajectory, and the unlocking groove is the unlocking trajectory.

[0013] In summary, this application includes the following beneficial technical effects:

[0014] 1. By setting the user to press down the spiral shaft head, the spiral shaft head transmits force to the spiral shaft, which drives the U-shaped fork head to lift. After releasing the user, the U-shaped fork head, which is lifted by the spring inside the spiral shaft, is lifted. Because the connection between the rigid swing arm and the flexible swing arm is fixedly connected to the rotating shaft limiter, the flexible swing arm slides down naturally along the unlocking slide groove according to the lever action, thus completing the unlocking. When the front end of the spiral shaft is pressed down, the spiral shaft is pressed to the bottom, and the U-shaped fork head is pressed down. According to the lever action, the flexible swing arm lifts up and applies a lateral force to the swing plate, keeping the two in contact, thereby causing the rivet to be engaged in the groove of the locking slide groove, thus completing the locking action.

[0015] 2. The rigidity of the shift fork is increased by using a combination of a fourth reinforcing rib, a third reinforcing rib, and a second reinforcing rib.

[0016] 3. By installing rivets that are easier to rivet, the control precision of the shift fork is greatly improved, while production costs are also significantly reduced, enhancing the company's market competitiveness. Furthermore, through minor changes in design, the deformation stiffness of the shift fork is improved, compensating for material disadvantages, increasing strength, and extending service life. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of a plastic shift fork for automobiles according to an embodiment of this application;

[0018] Figure 2 This is a front structural diagram of a car plastic shift fork according to an embodiment of this application;

[0019] Figure 3 This is a top view of a plastic shift fork for automobiles, as described in an embodiment of this application.

[0020] Figure 4 This is a schematic diagram of the internal front structure of the mouth cover actuator of an automotive plastic shift fork according to an embodiment of this application;

[0021] Figure 5 This is a three-dimensional structural diagram of the mouth cover actuator of an automotive plastic shift fork according to an embodiment of this application;

[0022] Figure 6 This is a schematic diagram of the three-dimensional structure of a car plastic shift fork in an embodiment of this application.

[0023] Explanation of reference numerals in the attached drawings: 1. U-shaped fork head; 2. Cylindrical pin; 3. Stop block; 4. Rigid swing arm; 5. Rotating shaft; 6. Flexible swing arm; 7. Washer; 8. Rivet; 9. First reinforcing rib; 10. Second reinforcing rib; 11. Third reinforcing rib; 12. Fourth reinforcing rib; 13. Helical shaft; 131. Spring; 14. Helical shaft head; 15. Swing plate; 151. Stroke control groove; 1511. Locking groove; 1512. Unlocking groove. Detailed Implementation

[0024] The following will be combined with the appendix Figure 1-6 The technical solution of this utility model has been clearly and completely described. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0025] This application discloses an automotive plastic shift fork, referring to... Figure 1-6 The device includes a U-shaped fork head 1, with a cylindrical locking pin 2 fixedly connected to the inner side of the U-shaped fork head 1. A first reinforcing rib 9, fixedly installed on the inner wall of the U-shaped fork head 1, is provided on one side of the cylindrical locking pin 2 to increase the rigidity of the U-shaped fork head 1. A stop block 3 is fixedly connected to the front of the U-shaped fork head 1. A rigid swing arm 4 is fixedly connected to one side of the U-shaped fork head 1. A second reinforcing rib 10 is fixedly connected to the surface of the rigid swing arm 4, and both ends of the second reinforcing rib 10 are respectively connected to the U-shaped fork head 1 and a rotating shaft 5. A flexible swing arm 6 is fixedly connected to the other side of the rigid swing arm 4. A rotating shaft 5 is fixedly connected at the connection between the rigid swing arm 4 and the flexible swing arm 6. The rotating shaft 5 is installed in a groove in the actuator body of the screw shaft head. The upper cover of the actuator is used together to limit the rotation of the shift fork around the axis. The rigid swing arm 4 and the rotating shaft 5 are integrally injection molded. At the connection between the rigid swing arm 4 and the flexible swing arm 6, a third reinforcing rib 11 is fixedly connected in a groove to strengthen the rigidity of the rigid swing arm 4 and the flexible swing arm 6. The flexible swing arm 6 is arched in shape. A fourth reinforcing rib 12 is fixedly connected to the back of the flexible swing arm 6 near the rigid swing arm 4 to increase the rigidity of the flexible swing arm 6. A rivet 8 is inserted into one side of the flexible swing arm 6, and a washer 7 is installed between the rivet 8 and the flexible swing arm 6. The fourth reinforcing rib 12, the third reinforcing rib 11 and the second reinforcing rib 10 are used in combination to increase the rigidity of the shift fork.

[0026] By employing the aforementioned technologies and selecting the simpler riveting rivets 8 during installation, the control precision of the shift fork is greatly improved, while production costs are significantly reduced, thereby enhancing the company's market position.

[0027] In this application, a spiral shaft 13 is slidably engaged on the surface of the cylindrical pin 2, and a spring 131 is installed inside the spiral shaft 13. The spring 131 is used to lift the U-shaped fork head 1 after compression. A spiral shaft head 14 is fixedly connected to the bottom of the spiral shaft 13, and a rivet 8 is slidably connected to a swing plate 15 through one end of the flexible swing arm 6.

[0028] The interior of the tray 15 is provided with a travel control slide 151, including a locking slide 1511 and an unlocking slide 1512. The locking slide 1511 is the locking trajectory, and the interior of the locking slide 1511 is provided with a groove for placing the rivet 8. The unlocking slide 1512 is the unlocking trajectory.

[0029] Using the above technology, the user presses down the spiral shaft head 14, which then transmits the force to the spiral shaft 13. The spiral shaft 13 drives the U-shaped fork head 1 to lift up. After releasing the hand, the spring 131 inside the spiral shaft 13 lifts the U-shaped fork head 1. Because the connection between the rigid swing arm 4 and the flexible swing arm 6 is fixedly connected to the rotating shaft 5 for limiting, according to the lever action, the flexible swing arm 6 slides down naturally along the unlocking slide groove 1512 to complete the unlocking.

[0030] When locking is required, press down the front end of the spiral shaft 13 and press the spiral shaft 13 all the way down. With the U-shaped fork head 1 pressing down, according to the lever action, the flexible swing arm 6 will lift up and apply a lateral force to 1511 in the swing plate 15, so that the two are in contact, and then the rivet 8 will be inserted into the groove of the locking slide 1511 to complete the locking action.

[0031] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0032] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0033] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

Claims

1. A plastic shift fork for automobiles, comprising a U-shaped fork head (1), characterized in that, A cylindrical locking pin (2) is fixedly connected to the inner side of the U-shaped fork (1), a stop block (3) is fixedly connected to the front side of the U-shaped fork (1), a rigid swing arm (4) is fixedly connected to one side of the U-shaped fork (1), a flexible swing arm (6) is fixedly connected to the other side of the rigid swing arm (4), a rotating shaft (5) is fixedly connected at the connection between the rigid swing arm (4) and the flexible swing arm (6), and a rivet (8) is riveted to the end of the flexible swing arm (6).

2. The automotive plastic shift fork according to claim 1, characterized in that: The cylindrical pin (2) has a first reinforcing rib (9) fixedly installed on the inner wall of the U-shaped fork head (1) on one side. The surface of the rigid swing arm (4) is fixedly connected to a second reinforcing rib (10), and the two ends of the second reinforcing rib (10) are respectively connected to the U-shaped fork head (1) and the rotating shaft (5). The rigid swing arm (4) and the rotating shaft (5) are integrally injection molded.

3. The automotive plastic shift fork according to claim 1, characterized in that: The groove at the connection between the rigid swing arm (4) and the flexible swing arm (6) is fixedly connected with a third reinforcing rib (11) for strengthening the rigidity of the rigid swing arm (4) and the flexible swing arm (6).

4. The automotive plastic shift fork according to claim 1, characterized in that: A fourth reinforcing rib (12) is fixedly connected to the back of the flexible swing arm (6) on the side close to the rigid swing arm (4).

5. The automotive plastic shift fork according to claim 1, characterized in that: A washer (7) is installed between the rivet (8) and the flexible swing arm (6), and the flexible swing arm (6) is arched.

6. The automotive plastic shift fork according to claim 1, characterized in that: The cylindrical pin (2) is slidably engaged with a spiral shaft (13). The bottom of the spiral shaft (13) is fixedly connected to a spiral shaft head (14). The rivet (8) passes through one end of the flexible swing arm (6) and is slidably connected to a swing plate (15). The swing plate (15) has a stroke control groove (151) inside, including a locking groove (1511) and an unlocking groove (1512). The locking groove (1511) is the locking trajectory, and the unlocking groove (1512) is the unlocking trajectory.