Environment-friendly alloy smelting device

By combining a mixing tank and an electromagnetic stirrer, the problem of uneven distribution of refining agents in aluminum alloy smelting was solved, achieving uniform addition and stirring of the refining agent, improving the refining quality and efficiency of aluminum alloys, and reducing oxidation loss and energy consumption.

CN224202180UActive Publication Date: 2026-05-05HUNAN VALIN XIANGTAN IRON & STEEL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUNAN VALIN XIANGTAN IRON & STEEL CO LTD
Filing Date
2025-04-22
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

In existing aluminum alloy smelting equipment, the refining agent is unevenly distributed in the molten aluminum, resulting in local over- or under-refining, which affects the quality of aluminum alloy products.

Method used

A combination device of a mixing tank and an electromagnetic stirrer is used. The mixing tank is moved by a hydraulic rod. Combined with low-frequency electromagnetic heating and power-frequency electromagnetic heating, the flux is added and stirred evenly, forming a protective film and reducing oxidation loss. The pulverizing tank increases the surface area of ​​the flux particles and improves the efficiency of the chemical reaction.

Benefits of technology

It achieves uniform distribution of the flux in aluminum alloys, reduces oxidation loss, improves refining efficiency and aluminum alloy quality, and enhances energy conservation and environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environment-friendly alloy smelting device, and relates to the technical field of alloy smelting devices. The environment-friendly alloy smelting device comprises a base and alloy smelting equipment, the refining agent adding assembly comprises a fixing frame, the inner wall of the fixing frame is fixedly connected with two connecting rods, the surfaces of the two connecting rods are slidably sleeved with a connecting frame, and the inner wall of the connecting frame is fixedly connected with a mixing tank; the upper end of the mixing tank is fixedly connected with a smashing tank, the surface of the mixing tank is fixedly connected with a low-frequency electromagnetic heating coil, the surface of the rotating shaft is fixedly connected with stirring blades, and through movement of the mixing tank, a smelting agent can be conveniently added to different positions of the surface of the alloy smelting equipment, and the surface of molten liquid can be evenly covered with the smelting agent; a layer of protective film can be quickly formed, the contact between an aluminum alloy melt and air is reduced, the degree of oxidation burning loss is reduced, meanwhile, the distribution uniformity of a smelting agent in the aluminum alloy can be improved, and the refining quality and the refining efficiency of the aluminum alloy are improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of alloy smelting equipment, and in particular to an environmentally friendly alloy smelting equipment. Background Technology

[0002] Aluminum alloys are one of the most widely used non-ferrous metal structural materials in industry, and are extensively used in aviation, aerospace, automotive, machinery manufacturing, shipbuilding, and chemical industries. With the rapid development of the industrial economy, the demand for aluminum alloy welded structural components is increasing. In the aluminum alloy production process or the recycling process of waste aluminum alloys, it is often necessary to first melt the aluminum alloy. Chinese utility model patent, authorized announcement number "CN209798049U", discloses a refining device for aluminum alloy melting, including a base plate. A motor and a feed inlet are respectively arranged on the upper surface of the refining stirring furnace. The output shaft of the motor passes through the refining stirring furnace and is equipped with a stirring shaft. Stirring blades are symmetrically arranged on the outer side of the stirring shaft. Multiple first through holes are opened on one side of each stirring blade. Holes are symmetrically arranged on the outer side of the crossbar. A return spring is arranged inside each cavity. A limit block is provided at the lower end of the return spring. A movable rod penetrating the cavity is provided on the lower surface of the limit block. A scraper is provided at the lower end of two movable rods.

[0003] The above-mentioned technical solution is equipped with a scraper, which facilitates the removal of solid dirt from the bottom of the refining stirring furnace. At the same time, the use of a return spring ensures that the scraper can still contact the bottom of the refining stirring furnace after wear, resulting in a long service life and reduced costs. However, the above-mentioned technical solution still has certain drawbacks. The placement of the nozzle in the refining stirring furnace may lead to uneven distribution of the refining agent in the aluminum liquid. In actual production, there may be local over-refining and some areas under-refining, resulting in differences in the quality of aluminum alloy products, which is not conducive to producing high-quality products. Therefore, this utility model proposes a new solution. Utility Model Content

[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide an environmentally friendly alloy smelting device that can solve the problem that the refining agent may be unevenly distributed in the aluminum liquid due to the nozzle being set in the refining stirring furnace. In actual production, there may be local over-refining and some areas under-refining, which will cause differences in the quality of aluminum alloy products and is not conducive to the production of high quality.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an environmentally friendly alloy smelting device, comprising a base and alloy smelting equipment;

[0006] A refining agent addition component is mounted on a base. The refining agent addition component includes a fixed frame, which is fixedly connected to the base. Two connecting rods are fixedly connected to the inner wall of the fixed frame. A connecting bracket is slidably fitted onto the surface of the two connecting rods. A mixing tank is fixedly connected to the inner wall of the connecting bracket.

[0007] A hydraulic rod is fixedly connected inside the fixed frame. The output end of the hydraulic rod is fixedly connected to the connecting frame. A crushing tank is fixedly connected to the upper end of the mixing tank. A guide pipe is fixedly connected to the lower end of the crushing tank. The guide pipe extends into the interior of the mixing tank.

[0008] A low-frequency electromagnetic heating coil is fixedly connected to the surface of the mixing tank. A second drive motor is fixedly connected to the upper end of the mixing tank. A rotating shaft is fixedly connected to the output end of the second drive motor. A stirring blade is fixedly connected to the surface of the rotating shaft. A discharge pipe is fixedly connected to the lower end of the mixing tank.

[0009] Preferably, the refining agent addition assembly further includes a first drive motor, which is fixedly connected to the front side of the pulverizing tank;

[0010] The inside of the pulverizing tank has two rotatable pulverizing rollers, and gears are fixedly connected to the surface of each pulverizing roller. The output end of the first drive motor is fixedly connected to the corresponding pulverizing roller.

[0011] Two guide plates are fixedly connected to the upper end of the crushing tank, and the two gears mesh with each other.

[0012] Preferably, an exhaust pipe is fixedly connected to the upper end of the mixing tank.

[0013] Preferably, an electromagnetic heater is fixedly connected to the surface of the alloy melting equipment, the interior of the electromagnetic heater is hollow, and an industrial frequency electromagnetic heating coil is fixedly connected inside the electromagnetic heater.

[0014] Two first connecting pipes are fixedly connected to the surface of the electromagnetic heater. The two first connecting pipes are arranged one above the other on the electromagnetic heater. The power frequency electromagnetic heating coil is spiral.

[0015] Preferably, an electromagnetic stirrer is fixedly connected to the bottom of the alloy smelting equipment, and multiple electromagnetic coils are fixedly connected inside the electromagnetic stirrer.

[0016] Preferably, the interior of the electromagnetic stirrer is hollow, and a second connecting pipe is fixedly connected inside the electromagnetic stirrer. The second connecting pipe is spiral-shaped and extends out of the electromagnetic stirrer.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This environmentally friendly alloy smelting device, through the movement of the mixing tank, facilitates the addition of smelting flux to different positions on the surface of the alloy smelting equipment, making it easy to evenly cover the surface of the molten metal with the smelting flux. It can quickly form a protective film, reduce the contact between the molten aluminum alloy and the air, reduce the degree of oxidation and burn-off, and at the same time improve the uniformity of the distribution of smelting flux in the aluminum alloy, thereby improving the refining quality and refining efficiency of the aluminum alloy. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0020] Figure 1 This is a schematic diagram of an environmentally friendly alloy smelting device according to the present invention;

[0021] Figure 2 This is a schematic diagram of the fixed frame of this utility model;

[0022] Figure 3 This is a schematic diagram of the alloy smelting equipment of this utility model;

[0023] Figure 4 This is a schematic diagram of the mixing tank of this utility model.

[0024] Reference numerals: 1. Base; 2. Fixing frame; 3. Alloy smelting equipment; 4. Mixing tank; 5. Crushing tank; 6. Electromagnetic heater; 7. Electromagnetic stirrer; 8. Power frequency electromagnetic heating coil; 9. First connecting pipe; 10. Second connecting pipe; 11. First drive motor; 12. Crushing roller; 13. Guide plate; 14. Gear; 15. Connecting frame; 16. Connecting rod; 17. Hydraulic rod; 18. Guide pipe; 19. Discharge pipe; 20. Low frequency electromagnetic heating coil; 21. Second drive motor; 22. Rotating shaft; 23. Stirring blade; 24. Exhaust pipe. Detailed Implementation

[0025] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0026] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0028] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0029] Please see Figure 1-4 This utility model provides a technical solution: an environmentally friendly alloy smelting device, including a base 1 and an alloy smelting equipment 3, a refining agent addition component, the refining agent addition component is set on the base 1, the refining agent addition component includes a fixed frame 2, the fixed frame 2 is fixedly connected to the base 1, the inner wall of the fixed frame 2 is fixedly connected to two connecting rods 16, the surfaces of the two connecting rods 16 are slidably sleeved with a connecting frame 15, the inner wall of the connecting frame 15 is fixedly connected to a mixing tank 4, the inside of the fixed frame 2 is fixedly connected to a hydraulic rod 17, the output end of the hydraulic rod 17 is fixedly connected to the connecting frame 15, the upper end of the mixing tank 4 is fixedly connected to a crushing tank 5, the lower end of the crushing tank 5 is fixedly connected to a guide pipe 18, the guide pipe 18 extends into the inside of the mixing tank 4, the surface of the mixing tank 4 is fixedly connected to a low frequency electromagnetic heating coil 20, the upper end of the mixing tank 4 is fixedly connected to a second drive motor 21, the output end of the second drive motor 21 is fixedly connected to a rotating shaft 22, the surface of the rotating shaft 22 is fixedly connected to a stirring blade 23, and the lower end of the mixing tank 4 is fixedly connected to a discharge pipe 19.

[0030] The refining agent addition assembly also includes a first drive motor 11, which is fixedly connected to the front side of the crushing tank 5. Two crushing rollers 12 are rotatably connected inside the crushing tank 5. Gears 14 are fixedly connected to the surface of each of the two crushing rollers 12. The output end of the first drive motor 11 is fixedly connected to the corresponding crushing roller 12. Two guide plates 13 are fixedly connected to the upper end of the crushing tank 5. The two gears 14 mesh with each other.

[0031] An exhaust pipe 24 is fixedly connected to the upper end of the mixing tank 4.

[0032] An electromagnetic heater 6 is fixedly connected to the surface of the alloy melting equipment 3. The interior of the electromagnetic heater 6 is hollow. An industrial frequency electromagnetic heating coil 8 is fixedly connected inside the electromagnetic heater 6. Two first connecting pipes 9 are fixedly connected to the surface of the electromagnetic heater 6. The two first connecting pipes 9 are arranged vertically on the electromagnetic heater 6. The industrial frequency electromagnetic heating coil 8 is spiral.

[0033] An electromagnetic stirrer 7 is fixedly connected to the bottom of the alloy melting equipment 3. Multiple electromagnetic coils are fixedly connected inside the electromagnetic stirrer 7. The interior of the electromagnetic stirrer 7 is hollow. A second connecting pipe 10 is fixedly connected inside the electromagnetic stirrer 7. The second connecting pipe 10 is spiral and extends out of the electromagnetic stirrer 7.

[0034] When using this device, the aluminum alloy to be melted is first added to the interior of the alloy melting equipment 3. The power supply of the power frequency electromagnetic heating coil 8 is then connected to heat the aluminum alloy inside the alloy melting equipment 3, facilitating its melting. When the power frequency electromagnetic heating coil 8 heats the aluminum alloy inside the alloy melting equipment 3, it generates heat and transfers heat to the power frequency electromagnetic heating coil 8 inside the electromagnetic heater 6 during the melting process. This can easily cause the power frequency electromagnetic heating coil 8 to overheat, affecting its performance. At this time, cooling water is introduced into the electromagnetic heater 6 from the lower first connecting pipe 9 and then discharged from the upper first connecting pipe 9 to cool the power frequency electromagnetic heating coil 8, improving its performance and recovering the waste heat during aluminum alloy melting, thus enhancing the energy-saving and environmental protection effect of the device.

[0035] The electromagnetic heater 6 consists of a high-frequency power supply and a power frequency electromagnetic heating coil 8. When the high-frequency power supply is turned on, an alternating current is generated. The alternating current passes through the power frequency electromagnetic heating coil 8, generating an alternating magnetic field around the power frequency electromagnetic heating coil 8. According to the law of electromagnetic induction, the alloy melting equipment 3 and the internal metal material in the alternating magnetic field will generate a closed induced current, also known as eddy current. Under the action of the alternating current, the current will concentrate on the surface layer of the metal conductor. This phenomenon is called the skin effect. The skin effect makes the current density on the surface layer of the aluminum alloy larger, and the heat generated is also mainly concentrated on the surface layer. Then the heat is gradually transferred to the inside through thermal conduction, so that the entire aluminum alloy material is heated evenly and reaches the temperature required for melting.

[0036] After the aluminum alloy inside the alloy melting equipment 3 melts, the power supply to the electromagnetic coil inside the electromagnetic stirrer 7 is connected. Under the electromagnetic effect, the aluminum alloy inside the alloy melting equipment 3 is stirred. During the use of the electromagnetic coil inside the electromagnetic stirrer 7, heat is generated, and the alloy melting equipment 3 transfers heat to the electromagnetic coil inside the electromagnetic stirrer 7. Some insulating oil is injected into the electromagnetic stirrer 7, and cooling water is injected into the second connecting pipe 10. The insulating oil and cooling water cool the electromagnetic stirrer 7, reducing the temperature of the electromagnetic coil. This helps to reduce the internal resistance of the electromagnetic coil, keeping the resistance at a low level. This allows the electromagnetic stirrer to more efficiently convert electrical energy into magnetic field energy, thereby more effectively stirring the molten aluminum alloy, improving the stirring effect and melting efficiency. At the same time, the cooling water can be circulated through the second connecting pipe 10, facilitating the recovery and utilization of waste heat.

[0037] The interaction between the alternating magnetic field and the induced current generates the Lorentz force, the direction of which is determined by the left-hand rule. Under the action of this force, the aluminum alloy melt is propelled by the electromagnetic force, thereby generating a stirring motion. This stirring action can make the temperature and composition of the aluminum alloy melt more uniform, promote the melting process, improve the melting efficiency and the quality of the aluminum alloy. At the same time, stirring can also accelerate the interaction between the melt and slag, additives and other substances, which is beneficial for removing impurities and gases, and further improving the performance of the aluminum alloy.

[0038] The flux is added to the inside of the crushing tank 5, and the first drive motor 11 is started to drive the crushing roller 12 to rotate. The crushing roller 12 drives the gear 14 to rotate and crush the flux. The crushed flux particles are smaller and the specific surface area is increased. This greatly increases the contact area between the flux and the aluminum alloy melt, allowing the effective components in the flux to react more fully with impurities and gases in the aluminum alloy, accelerating the refining, impurity removal, and degassing processes, and improving the smelting efficiency and effect.

[0039] The pulverized flux is introduced into the mixing tank 4 through the feed pipe 18, and the second drive motor 21 is started to drive the rotating shaft 22 and stirring blades 23 to rotate, which facilitates the stirring of the flux. Since multiple fluxes need to be added to meet the various requirements in the aluminum alloy melting process, the stirring blades 23 are used to stir the flux, which facilitates the mixing of multiple fluxes. Stirring can make the various components fully and evenly mixed, avoiding the situation of inconsistent local reactions caused by uneven components in the aluminum alloy melting process, and ensuring that the flux plays a stable and consistent role in the aluminum alloy melt. Then, the low-frequency electromagnetic heating coil 20 is connected to the AC power supply to heat the flux under electromagnetic efficiency. The flux may absorb moisture from the air during storage. The presence of moisture may have an adverse effect on the aluminum alloy melting, such as increasing the hydrogen content and producing defects such as porosity. Heating can evaporate and remove the moisture in the flux, reducing the impact of moisture on the quality of aluminum alloy melting, and the water vapor is discharged through the exhaust pipe 24.

[0040] Finally, the flux is introduced into the molten aluminum alloy inside the alloy melting equipment 3 through the discharge pipe 19. Adding the flux to the aluminum alloy can improve its quality. Aluminum alloys often contain some metallic and non-metallic impurities, such as iron, silicon, and oxides. The flux can react chemically or physically with these impurities to form insoluble compounds or complexes, which are then separated from the molten aluminum alloy through precipitation, flotation, or other methods, thereby achieving the purpose of purifying the aluminum alloy.

[0041] The aluminum alloy melt is stirred by the electromagnetic stirrer 7, and the hydraulic rod 17 is activated to drive the connecting frame 15 to move on the surface of the connecting rod 16. The connecting frame 15 drives the mixing tank 4 to move, which makes it easy to adjust the position of the mixing tank 4 and to add the flux to different positions on the surface of the aluminum alloy melt. The flux will first cover the surface of the melt, which can quickly form a protective film, reduce the contact between the aluminum alloy melt and the air, and reduce the degree of oxidation and burn-off.

[0042] Stirring can accelerate the dispersion of flux. Stirring can make the flux added to the melt disperse quickly and evenly throughout the melt. Stirring causes the melt to flow. During the flow, the buoyancy and fluid forces on the impurity particles change, making them more likely to aggregate and float to the surface of the melt, where they can be removed.

[0043] Furthermore, by moving the mixing tank 4, it is convenient to add the flux to different positions on the surface of the alloy melting equipment 3, so that the flux can be evenly covered on the surface of the molten metal. It can quickly form a protective film, reduce the contact between the aluminum alloy molten metal and the air, reduce the degree of oxidation and burn-off, and at the same time improve the uniformity of the flux distribution in the aluminum alloy, thereby improving the refining quality and refining efficiency of the aluminum alloy.

[0044] The aluminum alloy molten metal is stirred by the electromagnetic stirrer 7. This stirring action can make the temperature and composition of the aluminum alloy molten metal more uniform, promote the melting process, improve the melting efficiency and the quality of the aluminum alloy. At the same time, stirring can also accelerate the interaction between the melt and slag, additives and other substances, which is beneficial to removing impurities and gases, and further improving the performance of the aluminum alloy.

[0045] The environmental friendliness of this device is mainly reflected in the following aspects:

[0046] Waste heat recovery and utilization: When heating the aluminum alloy inside the alloy melting equipment 3, cooling water is introduced into the electromagnetic heater 6 to cool down the power frequency electromagnetic heating coil 8, thereby recovering the waste heat during aluminum alloy melting, avoiding heat waste, and improving the energy-saving and environmental protection effect of the device. Insulating oil and cooling water are injected into the electromagnetic stirrer 7 for cooling down, and the cooling water is circulated through the second connecting pipe 10, which can also recover and utilize the waste heat.

[0047] Reduce impurities in the smelting flux: The smelting flux is added to the inside of the pulverizing tank 5 for pulverization, which makes the pulverized smelting flux particles smaller and the specific surface area larger. This allows for a more complete chemical reaction with impurities and gases in the aluminum alloy, accelerating the refining, impurity removal, and degassing processes, improving smelting efficiency and effectiveness, and reducing energy waste and environmental pollution that may result from the presence of impurities and gases.

[0048] Reduce aluminum alloy oxidation loss: By adding flux to different positions on the surface of molten aluminum alloy, a protective film is quickly formed, reducing the contact between molten aluminum alloy and air, reducing the degree of oxidation loss, and thus reducing additional waste and energy consumption caused by aluminum alloy oxidation.

[0049] Improve melting efficiency: The electromagnetic stirrer 7 stirs the aluminum alloy melt, making the temperature and composition of the aluminum alloy melt more uniform, promoting the melting process, improving melting efficiency and the quality of aluminum alloy. At the same time, it accelerates the interaction between the melt and slag, additives and other substances, which is conducive to removing impurities and gases, improving the performance of aluminum alloy, and indirectly reducing energy consumption and pollutant emissions.

[0050] Reducing the impact of moisture on the quality of aluminum alloy smelting: The flux in the mixing tank 4 is heated by a low-frequency electromagnetic heating coil 20, causing the moisture in the flux to evaporate and be removed, thereby reducing the impact of moisture on the quality of aluminum alloy smelting, avoiding defects such as increased hydrogen content and porosity caused by moisture, thus improving product quality, reducing waste, and reducing resource waste and environmental pollution.

[0051] Structural Description: Base 1: The basic support structure of the entire device, used to support and fix other components, providing a stable installation platform for the device;

[0052] Fixed frame 2: It is fixedly connected to the base 1 and serves to support and fix components such as connecting rod 16 and hydraulic rod 17 to ensure the overall stability of the refining agent addition component;

[0053] Alloy melting equipment 3: used to hold aluminum alloys to be melted, the aluminum alloy inside is heated and melted by electromagnetic heater 6, and the molten aluminum alloy is stirred by electromagnetic stirrer 7 to improve melting efficiency and quality.

[0054] Mixing tank 4: Used to mix various smelting agents. The low-frequency electromagnetic heating coil 20 on its surface can heat the smelting agents and remove moisture. The stirring blades 23 inside can stir the smelting agents to make them evenly mixed. The connecting frame 15 drives the mixing tank 4 to move, making it easy to adjust its position and add the smelting agents to different positions on the surface of the aluminum alloy melt.

[0055] Crushing tank 5: Used to crush the added smelting agent. The first drive motor 11 drives the crushing roller 12 to rotate, crushing the smelting agent into smaller particles, increasing the specific surface area, and improving the reaction effect between the smelting agent and the aluminum alloy melt.

[0056] Electromagnetic heater 6: Composed of a high-frequency power supply, an industrial frequency electromagnetic heating coil 8, etc. It generates an alternating magnetic field to induce eddy currents in the alloy melting equipment 3 and the internal metal materials, thereby heating the aluminum alloy to the required melting temperature. At the same time, cooling water is introduced to cool the industrial frequency electromagnetic heating coil 8, improving its performance and recovering waste heat.

[0057] Electromagnetic stirrer 7: When the internal electromagnetic coil is energized, it generates Lorentz force through electromagnetic effect, which drives the aluminum alloy melt to produce stirring motion, making the temperature and composition of the aluminum alloy melt more uniform, promoting the melting process, improving melting efficiency and the quality of aluminum alloy, accelerating the interaction between the melt and slag, additives and other substances, which is beneficial for removing impurities and gases; by injecting insulating oil and cooling water to cool the electromagnetic coil, the internal resistance is reduced and the stirring effect is improved;

[0058] Industrial frequency electromagnetic heating coil 8: The core component of electromagnetic heater 6, which generates an alternating magnetic field through alternating current, causing eddy currents in the aluminum alloy, thereby heating and melting it;

[0059] First connecting pipe 9: installed on electromagnetic heater 6, used to introduce and discharge cooling water to cool down the power frequency electromagnetic heating coil 8 and recover waste heat;

[0060] Second connecting pipe 10: It is installed inside the electromagnetic stirrer 7, is spiral-shaped and extends out of the electromagnetic stirrer 7, and is used to inject cooling water to cool down the electromagnetic coil inside the electromagnetic stirrer 7, and can circulate the cooling water to recover waste heat.

[0061] First drive motor 11: Fixedly connected to the front side of the crushing tank 5, providing power for the rotation of the crushing roller 12 to achieve the crushing treatment of the molten flux;

[0062] Crushing roller 12: Rotates under the drive of the first drive motor 11 to crush the molten flux entering the crushing tank 5;

[0063] Guide plate 13: Fixedly connected to the upper end of the crushing tank 5, it guides the molten flux into the crushing tank 5 so that it can be better crushed by the crushing roller 12;

[0064] Gear 14: Fixedly connected to the surface of the crushing roller 12, the two gears 14 mesh with each other to ensure the synchronous rotation of the two crushing rollers 12 and improve the crushing effect;

[0065] Connecting frame 15: It is slidably sleeved on connecting rod 16 and fixedly connected to the output end of hydraulic rod 17. Under the action of hydraulic rod 17, it drives mixing tank 4 to move on the surface of connecting rod 16 to adjust the position of mixing tank 4.

[0066] Connecting rod 16: Fixedly connected to the inner wall of the fixed frame 2, providing guidance and support for the movement of the connecting frame 15 and the mixing tank 4;

[0067] Hydraulic rod 17: It is fixedly connected inside the fixed frame 2, and its output end is fixedly connected to the connecting frame 15. It moves the connecting frame 15 and the mixing tank 4 by telescoping.

[0068] Feed pipe 18: connects the crushing tank 5 and the mixing tank 4, and introduces the crushed smelting flux from the crushing tank 5 into the mixing tank 4;

[0069] Discharge pipe 19: Fixedly connected to the lower end of mixing tank 4, used to introduce the mixed and heated smelting flux into the molten aluminum alloy inside alloy smelting equipment 3;

[0070] Low-frequency electromagnetic heating coil 20: It is fixedly connected to the surface of the mixing tank 4. After being connected to an AC power source, it uses electromagnetic effect to heat the flux in the mixing tank 4 and remove the moisture.

[0071] The second drive motor 21 is fixedly connected to the upper end of the mixing tank 4, providing power for the rotation of the rotating shaft 22 and the stirring blades 23, and stirring the flux in the mixing tank 4 to make it evenly mixed.

[0072] Rotating shaft 22: It is fixedly connected to the output end of the second drive motor 21 and rotates under the drive of the second drive motor 21, thereby driving the stirring blade 23 to rotate;

[0073] Stirring blade 23: It is fixedly connected to the surface of the rotating shaft 22 and rotates with the rotating shaft 22 to stir the flux in the mixing tank 4;

[0074] Exhaust pipe 24: Fixed at the upper end of mixing tank 4, used to discharge water vapor emitted by the smelting agent during heating and stirring.

[0075] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. An environmentally friendly alloy smelting apparatus, characterized in that: Includes a base (1) and an alloy smelting device (3); The refining agent addition component is set on the base (1). The refining agent addition component includes a fixed frame (2). The fixed frame (2) is fixedly connected to the base (1). Two connecting rods (16) are fixedly connected to the inner wall of the fixed frame (2). A connecting frame (15) is slidably sleeved on the surface of the two connecting rods (16). A mixing tank (4) is fixedly connected to the inner wall of the connecting frame (15). A hydraulic rod (17) is fixedly connected inside the fixed frame (2). The output end of the hydraulic rod (17) is fixedly connected to the connecting frame (15). A crushing tank (5) is fixedly connected to the upper end of the mixing tank (4). A guide pipe (18) is fixedly connected to the lower end of the crushing tank (5). The guide pipe (18) extends into the interior of the mixing tank (4). A low-frequency electromagnetic heating coil (20) is fixedly connected to the surface of the mixing tank (4), a second drive motor (21) is fixedly connected to the upper end of the mixing tank (4), a rotating shaft (22) is fixedly connected to the output end of the second drive motor (21), a stirring blade (23) is fixedly connected to the surface of the rotating shaft (22), and a discharge pipe (19) is fixedly connected to the lower end of the mixing tank (4).

2. The environmentally friendly alloy smelting apparatus according to claim 1, characterized in that: The refining agent addition assembly also includes a first drive motor (11), which is fixedly connected to the front side of the crushing tank (5); The inside of the pulverizing tank (5) is rotatably connected to two pulverizing rollers (12), and gears (14) are fixedly connected to the surfaces of the two pulverizing rollers (12). The output end of the first drive motor (11) is fixedly connected to the corresponding pulverizing roller (12). Two guide plates (13) are fixedly connected to the upper end of the crushing tank (5), and two gears (14) mesh with each other.

3. The environmentally friendly alloy smelting apparatus according to claim 1, characterized in that: An exhaust pipe (24) is fixedly connected to the upper end of the mixing tank (4).

4. The environmentally friendly alloy smelting apparatus according to claim 1, characterized in that: The surface of the alloy smelting equipment (3) is fixedly connected to an electromagnetic heater (6), the interior of the electromagnetic heater (6) is hollow, and an industrial frequency electromagnetic heating coil (8) is fixedly connected inside the electromagnetic heater (6). Two first connecting pipes (9) are fixedly connected to the surface of the electromagnetic heater (6). The two first connecting pipes (9) are arranged vertically on the electromagnetic heater (6), and the power frequency electromagnetic heating coil (8) is spiral.

5. The environmentally friendly alloy smelting apparatus according to claim 1, characterized in that: The bottom of the alloy smelting equipment (3) is fixedly connected to an electromagnetic stirrer (7), and multiple electromagnetic coils are fixedly connected inside the electromagnetic stirrer (7).

6. The environmentally friendly alloy smelting apparatus according to claim 5, characterized in that: The interior of the electromagnetic stirrer (7) is hollow, and a second connecting pipe (10) is fixedly connected inside the electromagnetic stirrer (7). The second connecting pipe (10) is spiral and extends out of the electromagnetic stirrer (7).

Citation Information

Patent Citations

  • Refining device for aluminum alloy smelting

    CN209798049U