Vertical heater

By using a reinforced locking device and sealing structure for the vertical heater, the problem of insufficient sealing and reliability of existing heaters under high temperature and high pressure environments is solved, achieving reliable connection and sealing effects.

CN224202253UActive Publication Date: 2026-05-05YANGZHOU YONGFENG INDAL EQUIP INSTALLATION
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YANGZHOU YONGFENG INDAL EQUIP INSTALLATION
Filing Date
2025-05-06
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

The existing flange connection method for heaters is insufficient in terms of sealing and reliability under high temperature and high pressure environments, making it difficult to meet the requirements for connection and sealing.

Method used

The vertical heater design includes a feeding section, a heat exchange section, and a discharging section. It achieves a detachable and reliable connection by strengthening locking devices such as top connecting seats, side connecting seats, first locking rods, and second locking rods. The sealing performance is improved by combining sealing rings and clamping devices.

Benefits of technology

It improves the reliability and sealing performance of connections and seals, ensuring stable operation of the equipment under high temperature and high pressure environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vertical heater which sequentially comprises a feeding part, a heat exchange part and a discharging part from bottom to top, the heat exchange part is cylindrical and is internally provided with a vertical heat exchange pipe, the discharging part comprises a cylindrical main body and an arc-shaped top cover, the feeding part and the heat exchange part are detachably connected, the heat exchange part and the cylindrical main body are welded and fixed, and the arc-shaped top cover is fixedly connected with the cylindrical main body. The cylindrical main body and the arc-shaped top cover are detachably connected, a reinforcing locking device is arranged between the cylindrical main body and the arc-shaped top cover and comprises a top connecting seat, a side connecting seat, a first locking rod and a second locking rod, the top connecting seat is fixed at the center of the arc-shaped top cover, the lower end of the first locking rod is connected with the top connecting seat, and the side connecting seat is fixed at the center of the arc-shaped top cover. The side connecting base is fixed to one side of the cylindrical body, the second lock rod is L-shaped, the tail end of the vertical section of the second lock rod is inserted into the side connecting base and connected through threads, and a sleeve is arranged at the tail end of the horizontal section of the second lock rod and connected with the first lock rod through threads. The utility model has the advantages of simple structure, convenient installation, high connection and sealing reliability and the like.
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Description

Technical Field

[0001] This utility model relates to the field of concentration equipment, and in particular to a vertical heater. Background Technology

[0002] A concentrator is a piece of equipment used in the concentration processes of traditional Chinese medicine, health products, natural flavorings, food additives, food, and chemicals industries. Since its invention, the concentrator has been widely used in many fields such as chemical industry, pharmaceutical production and processing industry, mineral processing industry, and wastewater treatment.

[0003] In multi-effect evaporators, external heaters are a common design optimization. Their core purpose is to improve system flexibility, maintenance convenience, and process adaptability by separating the heating unit from the evaporator body. To facilitate heater inspection and maintenance, an increasing number of heaters are adopting a split structure, with each component connected by flanges. Because a large amount of high-temperature, high-pressure gas-liquid mixture converges at the top of the heater (especially a single-effect heater), the reliability requirements for connections and seals are very high, and the existing simple flange connection method cannot meet these requirements. Utility Model Content

[0004] The purpose of this invention is to provide a vertical heater to solve the problems existing in the prior art.

[0005] The purpose of this utility model is achieved as follows: A vertical heater, comprising, from bottom to top, a feeding section, a heat exchange section, and a discharging section. The feeding section is bucket-shaped with a feeding port at the bottom. The heat exchange section is cylindrical and contains vertical heat exchange tubes. The upper and lower ends of the heat exchange tubes are connected to the discharging section and the feeding section, respectively. The discharging section includes a cylindrical body and an arc-shaped top cover. The feeding section and the heat exchange section are detachably connected by a pair of first connecting rings. The heat exchange section and the cylindrical body are welded and fixed together. The cylindrical body and the arc-shaped top cover are connected by... A pair of second connecting rings are detachably connected. A reinforcing locking device is provided between the cylindrical body and the arc-shaped top cover. The reinforcing locking device includes a top connecting seat, a side connecting seat, a first locking rod, and a second locking rod. The top connecting seat is fixed to the center of the arc-shaped top cover. The lower end of the first locking rod is connected to the top connecting seat. The side connecting seat is fixed to one side of the cylindrical body. The second locking rod is L-shaped. The vertical end of the second locking rod is inserted into the side connecting seat and connected by threads. The horizontal end of the second locking rod has a sleeve, which is threaded to the first locking rod.

[0006] The vertical heater of this utility model improves the reliability of connection and sealing by setting a reinforced locking device. Specifically, during installation, the vertical section of the second locking rod is first screwed to the side connecting seat, and the sleeve at the end of the horizontal section of the second locking rod is rotated to above the center of the arc-shaped top cover. Then, the lower end of the first locking rod is screwed into the sleeve and passes through the sleeve to be fixed together with the top connecting seat.

[0007] As a further improvement of this utility model, the lower end of the first locking rod has an arc-shaped head, and the top connecting seat has an arc-shaped groove that mates with the arc-shaped head. A neck is provided between the main body of the first locking rod and the arc-shaped head. A pressure plate is provided on the top connecting seat, and the inner side of the pressure plate is inserted into the neck. The pressure plate and the top connecting seat are connected by bolts. The pressure plate can adopt a spliced ​​semi-circular ring structure, and the connection method is simple and reliable.

[0008] As a further improvement of this utility model, a handwheel is connected to the upper end of the first locking rod to facilitate the rotation of the first locking rod.

[0009] As a further improvement of this utility model, a hinge seat is provided on the lower side of the second connecting ring located below. The hinge seat is hinged to the lower end of the third locking rod. A pressing device is provided on the upper end of the third locking rod. The pressing device includes an adjusting handle and a pressing block. The pressing block is located below the adjusting handle and is pressed against the second connecting ring located above. A through hole is provided in the center of the pressing block for the third locking rod to pass through. The upper end of the third locking rod passes through the through hole and is threadedly connected to the adjusting handle, further improving the connection reliability.

[0010] As a further improvement of this utility model, the inner side of the pressing block is provided with a downwardly inclined pressing surface, and the upper surface of the second connecting ring located above is provided with a notch that matches the pressing surface, so as to ensure the pressing effect and thus improve the sealing performance.

[0011] As a further improvement of this utility model, the upper surface of the second connecting ring located below is provided with an annular groove, and a sealing ring is installed in the annular groove to further improve the sealing effect.

[0012] As a further improvement of this utility model, the heat exchange section is provided with a steam inlet and a non-condensable gas outlet on the upper side and a condensate outlet on the lower side, the feed section is provided with a reflux port on the bottom side, and the discharge section is provided with a discharge port on one side to ensure the normal operation of the equipment.

[0013] As a further improvement of this utility model, an insulation layer is provided outside the heat exchange section, which extends to the lower side of the discharge section to improve the heat exchange effect.

[0014] As a further improvement of this utility model, a support is connected to the outer wall of the heat exchange section, and a support leg is connected to the bottom of the support, which facilitates the fixing of the heater and is also beneficial to the connection with the bottom feed pipe.

[0015] As a further improvement of this utility model, the first connecting ring is a flange, and a sealing gasket is provided between the flanges for easy connection. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the vertical heater of this utility model.

[0017] Figure 2 for Figure 1 Enlarged diagram of point K in the middle.

[0018] Figure 3 for Figure 1 Enlarged diagram of point P in the middle.

[0019] The components include: 1. Feeding section; 2. Heat exchange section; 3. Discharge section; 3A. Arc-shaped top cover; 4. Feed inlet; 5. Heat exchange tube; 6. Steam inlet; 7. Non-condensable gas outlet; 8. Condensate outlet; 9. Return port; 10. Discharge port; 11. First connecting ring; 12. Second connecting ring; 13. Top connecting seat; 14. Side connecting seat; 15. First locking rod; 16. Second locking rod; 16A. Sleeve; 17. Pressure plate; 18. Handwheel; 19. Hinge seat; 20. Third locking rod; 21. Adjusting handle; 22. Pressing block; 23. Sealing ring; 24. Insulation layer; 25. Support; 26. Support leg. Detailed Implementation

[0020] like Figure 1-3 The vertical heater shown comprises, from bottom to top, a feeding section 1, a heat exchange section 2, and a discharging section 3. The feeding section 1 is bucket-shaped with a feeding inlet 4 at the bottom. The heat exchange section 2 is cylindrical and contains vertical heat exchange tubes 5, with the upper and lower ends of the tubes connected to the discharging section 3 and the feeding section 1, respectively. The heat exchange section 2 has a steam inlet 6 and a non-condensable gas outlet 7 on its upper side, and a condensate outlet 8 on its lower side. The feeding section 1 has a reflux outlet 8 on its bottom side. The discharging section 3 has a discharge outlet 10 on one side to ensure normal operation of the equipment.

[0021] The feeding section 1 and the heat exchange section 2 are detachably connected by a pair of first connecting rings 11. The first connecting rings 11 are flanges, and a sealing gasket is provided between the flanges for easy connection. The discharging section 3 includes a cylindrical body and an arc-shaped top cover 3A. The heat exchange section 2 and the cylindrical body are welded together, and the cylindrical body and the arc-shaped top cover 3A are detachably connected by a pair of second connecting rings 12.

[0022] A reinforcing locking device is provided between the cylindrical body and the arc-shaped top cover 3A. The reinforcing locking device includes a top connecting seat 13, a side connecting seat 14, a first locking rod 15, and a second locking rod 16. The top connecting seat 13 is fixed to the center of the arc-shaped top cover 3A. The lower end of the first locking rod 15 is connected to the top connecting seat 13. The side connecting seat 14 is fixed to one side of the cylindrical body. The second locking rod 16 is L-shaped. The vertical end of the second locking rod 16 is inserted into the side connecting seat 14 and connected by threads. The horizontal end of the second locking rod 16 has a sleeve 16A, which is threaded to the first locking rod 15.

[0023] like Figure 2As shown, the lower end of the first locking rod 15 has an arc-shaped head, and the top connecting seat 13 has an arc-shaped groove that mates with the arc-shaped head. A neck is provided between the main body of the first locking rod 15 and the arc-shaped head. A pressure plate 17 is provided on the top connecting seat 13, and the inner side of the pressure plate 17 is inserted into the neck. The pressure plate 17 and the top connecting seat 13 are connected by bolts. The pressure plate 17 can adopt a semi-circular ring structure, which is simple and reliable in connection. A handwheel 18 is connected to the upper end of the first locking rod 15 for easy rotation.

[0024] The second connecting ring 12 can also be connected by a flange, but in this embodiment, a more preferred connection method is provided. For example... Figure 3 As shown, the lower side of the second connecting ring 12 is provided with a hinge seat 19, which is hinged to the lower end of the third locking rod 20. The upper end of the third locking rod 20 is provided with a clamping device, which includes an adjusting handle 21 and a clamping block 22. The clamping block 22 is welded and fixed below the adjusting handle 21 and is pressed against the upper second connecting ring 12. The center of the clamping block 22 is provided with a through hole for the third locking rod 20 to pass through. The upper end of the third locking rod 20 passes through the through hole and is threadedly connected to the adjusting handle 21, further improving the connection reliability. The inner side of the clamping block is provided with a downwardly sloping pressing surface, and the upper surface of the upper second connecting ring 12 is provided with a notch that mates with the pressing surface, ensuring the clamping effect and thus improving the sealing performance. The upper surface of the lower second connecting ring 12 is provided with an annular groove, in which a sealing ring 23 is installed, further improving the sealing effect.

[0025] like Figure 1 As shown, the heat exchange section 2 is provided with an insulation layer 24, which extends to the lower side of the discharge section 3 to improve the heat exchange effect. A support 25 is connected to the outer wall of the heat exchange section 2, and a support leg 26 is connected to the bottom of the support 25, which facilitates the fixing of the heater and is also conducive to the connection with the bottom feed pipe.

[0026] The connection process between the cylindrical body and the arc-shaped top cover 3A of the vertical heater in this embodiment is as follows:

[0027] First, the arc-shaped top cover 3A is placed on the cylindrical body using a lifting device. Then, the third locking rod 20 is rotated so that its upper end is vertically upward. Next, the adjusting handle 21 is rotated to move the clamping block 22 downward until it is pressed against the second connecting ring 12 located above. Then, the vertical section of the second locking rod 16 is screwed into the side connecting seat 14, and the sleeve 16A at the end of the horizontal section of the second locking rod 16 is rotated to above the center of the arc-shaped top cover 3A. Then, the lower end of the first locking rod 15 is screwed into the sleeve 16A and passes through the sleeve 16A to connect with the top connecting seat 13.

[0028] This utility model is not limited to the above embodiments. Based on the technical solutions disclosed in this utility model, those skilled in the art can make some substitutions and modifications to some of the technical features without creative labor, and these substitutions and modifications are all within the protection scope of this utility model.

Claims

1. A vertical heater, characterized in that: The structure, from bottom to top, includes a feeding section, a heat exchange section, and a discharging section. The feeding section is bucket-shaped with a feed inlet at the bottom. The heat exchange section is cylindrical and contains vertical heat exchange tubes. The upper and lower ends of the heat exchange tubes are connected to the discharging section and the feeding section, respectively. The discharging section includes a cylindrical body and an arc-shaped top cover. The feeding section and the heat exchange section are detachably connected by a pair of first connecting rings. The heat exchange section and the cylindrical body are welded together. The cylindrical body and the arc-shaped top cover are detachably connected by a pair of second connecting rings. A reinforcing locking device is provided between the cylindrical body and the arc-shaped top cover. The reinforcing locking device includes a top connecting seat, a side connecting seat, a first locking rod, and a second locking rod. The top connecting seat is located at the center of the arc-shaped top cover. The lower end of the first locking rod is detachably connected to the top connecting seat. The side connecting seat is fixed to one side of the cylindrical body. The second locking rod is L-shaped. The vertical end of the second locking rod is inserted into the side connecting seat and connected by threads. The horizontal end of the second locking rod has a sleeve, which is threadedly connected to the first locking rod.

2. The vertical heater according to claim 1, characterized in that: The lower end of the first locking rod has an arc head, and the top connecting seat has an arc groove that mates with the arc head. A neck is provided between the body of the first locking rod and the arc head. A pressure plate is provided on the top connecting seat. The inner side of the pressure plate is inserted into the neck. The pressure plate is connected to the top connecting seat by bolts.

3. The vertical heater according to claim 2, characterized in that: A handwheel is connected to the upper end of the first locking rod.

4. The vertical heater according to claim 1, characterized in that: A hinge seat is provided on the lower side of the second connecting ring located below. The hinge seat is hinged to the lower end of the third locking rod. A pressing device is provided on the upper end of the third locking rod. The pressing device includes an adjusting handle and a pressing block. The pressing block is fixed below the adjusting handle and presses against the second connecting ring located above. The pressing block has a through hole in the center for the third locking rod to pass through. The upper end of the third locking rod passes through the through hole and is threadedly connected to the adjusting handle.

5. The vertical heater according to claim 4, characterized in that: The inner side of the clamping block is provided with a downwardly sloping pressing surface, and the upper surface of the second connecting ring located above is provided with a notch that mates with the pressing surface.

6. The vertical heater according to any one of claims 1-5, characterized in that: The upper surface of the second connecting ring located below is provided with an annular groove, and a sealing ring is installed in the annular groove.

7. The vertical heater according to any one of claims 1-5, characterized in that: The heat exchange section has a steam inlet and a non-condensable gas outlet on the upper side and a condensate outlet on the lower side. The feed section has a reflux port on the bottom side and a discharge port on one side of the discharge section.

8. The vertical heater according to any one of claims 1-5, characterized in that: The heat exchange section is provided with an insulation layer, which extends to the lower side of the discharge section.

9. The vertical heater according to any one of claims 1-5, characterized in that: The heat exchange section is connected to a support on its outer wall, and a support leg is connected to the bottom of the support.

10. The vertical heater according to any one of claims 1-5, characterized in that: The first connecting ring is a flange, and a sealing gasket is provided between the flanges.