Online pH meter mounting structure

By designing the pH testing chamber and backflushing pipe structure, the wear and scaling problems of online pH meters were solved, achieving low maintenance and high-efficiency testing, adapting to the installation of multiple pH meter models, and improving production efficiency and testing accuracy.

CN224203156UActive Publication Date: 2026-05-05ANPUDETAI ENG TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANPUDETAI ENG TECH CO LTD
Filing Date
2025-04-11
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

The current installation method of online pH meters leads to increased mechanical wear of the probe, scaling, frequent maintenance, and impacts on production schedule. Furthermore, it cannot be cleaned online, posing a risk of contamination.

Method used

Design a pH testing chamber structure that introduces liquid into the chamber through an outlet tube for testing, cleans the probe using a backwash tube, employs a detachable mounting base and corrosion-resistant materials to prevent the probe from directly contacting the high-speed flowing liquid, and includes a level gauge and vent to ensure testing efficiency and accuracy.

Benefits of technology

It reduces the frequency of maintenance for online pH meters, extends their service life, improves detection accuracy and stability, avoids production downtime, prevents liquid contamination, and is compatible with the installation of various pH meter models.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an on-line pH meter mounting structure, which relates to the field of pH meters, and comprises a pH detection box, the pH detection box is communicated with a liquid material conveying pipeline through an outlet pipe and is communicated with the outside through a liquid material discharge pipe, and the pH detection box is used for detecting the pH value of an inflowing liquid material. Only when detection is needed, a liquid material to be detected in the liquid material conveying pipeline is led into the pH detection box through the lead-out pipe, pH value detection is completed in the pH detection box, and finally, the liquid material in the liquid material discharging pipe is utilized, so that the conditions of mechanical abrasion and scaling of a probe of the pH meter caused by long-term impact of the liquid material flowing in the pipeline are prevented; the maintenance frequency of the online pH meter is reduced, the service life of the online pH meter is prolonged, and the accuracy and stability of pH value detection are improved.
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Description

Technical Field

[0001] This utility model relates to the field of pH meters, specifically to an online pH meter mounting structure. Background Technology

[0002] Online pH meters have been widely used in many fields. In the current technology, the installation method of online pH meters mainly adopts the pipe insertion structure, that is, the pH meter device is directly installed inside the pipe. This structure has the following drawbacks:

[0003] 1. The pH meter probe is directly exposed to high-speed flowing liquid. Some of the liquid contains solid particles. The continuous friction of the solid particles leads to increased mechanical wear of the probe and shortens its service life. In addition, long-term contact with the liquid can also easily cause scale to form on the probe surface, resulting in sluggish pH meter response or even failure.

[0004] 2. If the pH meter is damaged and needs to be replaced or repaired, the liquid delivery must be stopped before disassembly, which will affect the production schedule.

[0005] 3. It cannot be cleaned online. Conventional backwashing requires the introduction of an external water source, which poses a risk of contamination for liquids that are prohibited from being washed or diluted. It can only be cleaned after disassembly.

[0006] The aforementioned problems have led to a sharp increase in the maintenance costs of online pH meters, which has had an adverse impact on production. Utility Model Content

[0007] The purpose of this invention is to reduce the frequency of maintenance for online pH meters and extend their service life.

[0008] To achieve the above objectives, this utility model provides an online pH meter installation structure, which includes a pH detection chamber. The pH detection chamber is connected to a liquid delivery pipeline via an outlet pipe and to the outside via a liquid discharge pipe. The pH detection chamber is used to detect the pH value of the flowing liquid.

[0009] This invention allows the liquid to be tested to be introduced into the pH testing chamber through the lead-out pipe only when testing is required. The pH value is then measured in the pH testing chamber, and finally the liquid is discharged through the liquid discharge pipe. This prevents mechanical wear and scaling of the pH meter probe caused by long-term impact of the liquid flowing in the pipeline, reduces the number of maintenance times for the online pH meter, and extends its service life.

[0010] Furthermore, the pH testing chamber includes a chamber body and an online pH meter. The outer wall of the chamber body is provided with a mounting base, the pH meter is mounted on the mounting base, and the probe of the online pH meter extends into the interior of the chamber body.

[0011] The housing stores the introduced liquid, allowing it to contact the probe of the online pH meter for detection. The online pH meter is fixed to the housing via a mounting bracket, and its display panel is located on the outside of the housing for easy reading.

[0012] Furthermore, the mounting base is detachably connected to the housing.

[0013] The detachable connection design allows for quick removal of the online pH meter from the enclosure when maintenance or replacement is needed, without damaging the enclosure. Furthermore, by changing the mounting bracket specifications, the mounting structure can be adapted to various pH meter models, expanding its application range.

[0014] Furthermore, the top of the housing is provided with an openable and closable vent.

[0015] The vent is opened when injecting and discharging liquid into the chamber, which facilitates smoother injection and discharge, improving testing efficiency. The vent is closed during normal operation to prevent contamination of the pH testing chamber.

[0016] Furthermore, the housing is equipped with a level gauge for detecting the liquid level.

[0017] Among them, the liquid level in the tank is monitored in real time by a level gauge to ensure that the liquid does not exceed the probe of the online pH meter during testing, thus preventing testing failure.

[0018] Furthermore, the enclosure is made of corrosion-resistant material.

[0019] Corrosion-resistant materials can prevent corrosive liquids from damaging the tank and extend its service life.

[0020] Furthermore, a backwash pipe is installed inside the box, with the outlet of the backwash pipe facing the probe and the inlet of the backwash pipe connected to an external water source.

[0021] The backflushing pipe is used to backflush the probe, achieving effective cleaning without disassembling the online pH meter. Furthermore, because the backflushing pipe is located inside the housing, the backflushing water does not come into contact with the liquid in the pipe, preventing contamination.

[0022] Furthermore, a backwash valve is installed on the backwash water pipe to control the backwashing process.

[0023] Furthermore, the liquid discharge pipe is located at the bottom of the tank, and the outlet pipe is equipped with an outlet pipe valve and a liquid discharge valve.

[0024] The liquid discharge pipe is located at the bottom of the tank for easy discharge of backwash water or liquid. If the online pH meter requires maintenance, the outlet valve can be closed for easy disassembly without stopping the machine and without affecting production progress.

[0025] Furthermore, a filter screen is installed at the connection between the outlet pipe and the liquid conveying pipe to prevent solid particles in the liquid from entering the pH detection box and causing damage.

[0026] One or more technical solutions provided by this utility model have at least the following technical effects or advantages:

[0027] 1. This invention allows the liquid to be tested to be introduced into the pH testing chamber via the lead-out pipe only when testing is required. The pH value is then measured within the chamber, and finally, the liquid is discharged through the liquid discharge pipe. This prevents mechanical wear and scaling of the pH meter probe caused by long-term impact from the flowing liquid in the pipeline, reducing the frequency of online pH meter maintenance, extending its service life, and improving the accuracy and stability of pH value measurement. If maintenance of the online pH meter is needed, the lead-out pipe valve can be closed for easy disassembly without stopping the machine and without affecting production progress.

[0028] 2. This utility model has a backwash pipe installed inside the box to clean the probe. The backwash water will not come into direct contact with the liquid in the pipe, thus avoiding the risk of contaminating the liquid in the pipe. Attached Figure Description

[0029] The accompanying drawings, which are provided to further illustrate the embodiments of the present invention and constitute a part of the present invention, do not constitute a limitation thereof.

[0030] Figure 1 This is a schematic diagram of an online pH meter installation structure according to this utility model;

[0031] Among them, 1-liquid material conveying pipe, 2-outlet pipe, 3-outlet pipe valve, 4-online pH meter, 5-mounting base, 6-vent hole, 7-box body, 8-liquid level gauge, 9-probe, 10-backwash pipe, 11-backwash valve, 12-filter screen, 13-liquid material discharge pipe, 14-liquid material discharge valve. Detailed Implementation

[0032] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, where there is no conflict, the embodiments of this utility model and the features within them can be combined with each other.

[0033] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.

[0034] Example 1

[0035] Please refer to Figure 1 , Figure 1 This is a schematic diagram of an online pH meter installation structure according to the present invention. The structure includes a pH detection box, which is connected to a liquid conveying pipeline 1 through an outlet pipe 2 and connected to the outside through a liquid discharge pipe 13. The pH detection box is used to detect the pH value of the flowing liquid.

[0036] The pH testing chamber includes a chamber body 7 and an online pH meter 4. The outer wall of the chamber body 7 is provided with a mounting base 5. The online pH meter 4 is mounted on the mounting base 5, and the probe 9 of the online pH meter 4 extends into the interior of the chamber body 7.

[0037] The mounting base 5 is detachably connected to the housing 7, such as by bolts, snap-fit, or flange, which can be determined by those skilled in the art based on the actual situation.

[0038] The top of the housing 7 is provided with an openable and closable vent 6, which can be opened and closed by means of a sliding plate, a flip plate or a knob.

[0039] The housing 7 is equipped with a level gauge 8 for detecting the liquid level. The level gauge 8 can be a capacitive level gauge, a float level gauge, or a pressure level gauge. Those skilled in the art can determine the appropriate type based on the actual situation and then determine the installation location based on the specific type of level gauge.

[0040] The housing 7 is made of corrosion-resistant materials, such as PVC and PE plastics.

[0041] The liquid discharge pipe 13 is located at the bottom of the box body 7, the outlet pipe 2 is equipped with an outlet pipe valve 3, and the liquid discharge pipe 13 is equipped with a liquid discharge valve 14.

[0042] A filter screen 12 is provided at the connection between the outlet pipe 2 and the liquid conveying pipe 1.

[0043] Example 2

[0044] Based on the above embodiments, a backwash pipe 10 is provided inside the housing 7, with the outlet of the backwash pipe 10 facing the probe 9 and the inlet of the backwash pipe 10 connected to an external water source.

[0045] The backwash water pipe 10 is equipped with a backwash valve 11.

[0046] In specific use of this embodiment:

[0047] After opening the liquid discharge valve 14 to empty the tank, close the liquid discharge valve 14.

[0048] Open the outlet valve 3 and the vent 6 at the same time to allow the liquid to flow from the liquid delivery pipe 1 into the tank 7. Observe the change in the reading of the level gauge 8 during this period. When the liquid level reaches the preset value, close the outlet valve 3 and record the pH value displayed by the online pH meter 4 to complete the test.

[0049] Open the liquid discharge valve 14 and the vent 6 at the same time to drain the liquid completely;

[0050] Open the backwash valve 11, and clean water will pass through the backwash water pipe 10 to clean the probe 9. After the predetermined cleaning time, close the liquid discharge valve 14 and inject clean water into the tank 7. After the clean water submerges the probe 9, close the backwash valve 11 and the vent 6 to keep the probe 9 moist and prevent damage.

[0051] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.

[0052] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. An online pH meter installation structure, characterized in that, The structure includes a pH detection box, which is connected to the liquid conveying pipeline (1) through an outlet pipe (2) and connected to the outside through a liquid discharge pipe (13). The pH detection box is used to detect the pH value of the flowing liquid.

2. The online pH meter installation structure according to claim 1, characterized in that, The pH testing box includes a box body (7) and an online pH meter (4). The outer wall of the box body (7) is provided with a mounting base (5). The online pH meter (4) is mounted on the mounting base (5), and the probe (9) of the online pH meter (4) extends into the box body (7).

3. The online pH meter installation structure according to claim 2, characterized in that, The mounting base (5) is detachably connected to the housing (7).

4. The online pH meter installation structure according to claim 2, characterized in that, The top of the housing (7) is provided with an openable and closable vent (6).

5. The online pH meter installation structure according to claim 2, characterized in that, The housing (7) is equipped with a level gauge (8) for detecting the liquid level.

6. The online pH meter installation structure according to claim 2, characterized in that, The enclosure (7) is made of corrosion-resistant material.

7. The online pH meter installation structure according to claim 2, characterized in that, The box (7) is equipped with a backwash pipe (10), the water outlet of the backwash pipe (10) faces the probe (9), and the water inlet of the backwash pipe (10) is connected to an external water source.

8. The online pH meter installation structure according to claim 7, characterized in that, A backwash valve (11) is provided on the backwash pipe (10).

9. The online pH meter installation structure according to claim 2, characterized in that, The liquid discharge pipe (13) is located at the bottom of the box (7), the outlet pipe (2) is equipped with an outlet pipe valve (3), and the liquid discharge pipe (13) is equipped with a liquid discharge valve (14).

10. The online pH meter installation structure according to claim 1, characterized in that, A filter screen (12) is provided at the connection between the outlet pipe (2) and the liquid conveying pipe (1).