Turbulent flow combined sight glass

Abstract

The utility model discloses a turbulent flow combination sight glass, which comprises a sight glass combination part, a cleaning mechanism and a turbulent flow part, and can help materials to turbulent flow, the cleaning mechanism comprises a cleaning handle penetrating through the center of sight glass, a cleaning scraper positioned on the inner side of a stirring cylinder and tightly attached to the sight glass, and a cleanable window, and the turbulent flow combination sight glass can be inserted into a sight glass mounting hole. The turbulent flow component is also detachably connected to the lower part of the sight glass combined component, so that the reaction efficiency or the stirring effect is improved, the observation definition is improved, and the maintenance cost is reduced.

Description

Technical Field

[0001] This utility model relates to the technical field of industrial equipment observation devices, specifically to a combined sight glass that combines material flow disturbance and observation functions, and more particularly to a flow disturbance combined sight glass applicable to equipment such as reaction vessels, mixing tanks, and mixing cylinders. Background Technology

[0002] Sight glasses are indispensable components in equipment such as reaction vessels, mixing tanks, and agitators, which are widely used in industries such as chemical, food, and pharmaceutical. Operators can use sight glasses to observe the state of materials inside the mixing tank in real time, such as the degree of mixing, liquid level, and reaction progress, in order to promptly grasp the production situation and ensure that the production process proceeds as expected.

[0003] Existing conventional sight glasses have many drawbacks. Traditional sight glasses only have a single observation function and lack material turbulence control. During equipment operation, materials easily accumulate and adhere to the sight glass surface, affecting not only the observation effect but also potentially causing material residue and deterioration, thus impacting product quality. Moreover, conventional sight glasses are inconvenient to clean and maintain, resulting in high maintenance costs. Therefore, there is an urgent need for a turbulence-inducing combined sight glass to solve these problems. Utility Model Content

[0004] This invention provides a turbulence-inducing combined viewing mirror that helps turbulent materials, cleans the viewing window, and allows for quick disassembly, thereby improving reaction efficiency or stirring effect, enhancing observation clarity, and reducing maintenance costs.

[0005] A spoiler assembly sight glass includes a sight glass assembly component, a cleaning mechanism, and a spoiler component; a cylindrical sight glass mounting hole is provided on the cylinder head, the spoiler assembly sight glass can be inserted into the sight glass mounting hole, a clamp is provided on the sight glass mounting hole, the clamp is used to clamp the spoiler assembly sight glass and the edge of the sight glass mounting hole; the spoiler component is detachably connected to the bottom of the sight glass assembly component.

[0006] The sight glass assembly of this utility model includes an annular end cap, an annular pressure cap, a sight glass, and a sealing gasket; the sight glass and the sealing gasket are clamped by the end cap and the pressure cap, and the sealing gasket is fitted around the outer ring of the sight glass and is made of silicone or Teflon; a ring-shaped supplementary light is installed on the upper surface of the sight glass, and the ring-shaped supplementary light has a switch and can be plugged into an external power source; the pressure cap presses on the sight glass and the sealing gasket, and the pressure cap is connected to the end cap by bolts.

[0007] The cleaning mechanism of this utility model includes a cleaning handle that penetrates the center of the sight glass and a cleaning scraper that is located inside the mixing tank and is close to the sight glass; an eccentric wheel structure is provided at the connecting shaft between the cleaning handle and the cleaning scraper; the cleaning scraper is made of silicone material and its edge is in close contact with the surface of the sight glass.

[0008] The turbulence-disrupting component of this utility model includes a turbulence plate connected to the bottom surface of the end cover; the turbulence plate is fixedly welded to the end cover by reinforcing ribs, and a plurality of turbulence-disrupting holes are evenly opened on the turbulence plate, with a through hole opened at the upper end of the turbulence plate corresponding to the sight glass.

[0009] The spoiler of this invention is in the shape of an arc, wave, or straight plate; the through hole is in the shape of a semi-circle, rectangle, ellipse, or polygon.

[0010] The reinforcing rib and the spoiler of this invention are welded by argon arc welding or laser welding.

[0011] The cylindrical sight glass of this invention has a positioning boss on the inner wall of the mounting hole, and the bottom of the sight glass end cap has a groove that cooperates with the positioning boss.

[0012] The clamp described in this utility model is a quick-release hose clamp.

[0013] The outer casing of the sight glass assembly of this utility model is provided with a sealing ring. Attached Figure Description

[0014] Figure 1 A schematic diagram of the spoiler combination sight glass being installed on the cylinder head.

[0015] Figure 2 This is a three-dimensional schematic diagram of the turbulence combination sight glass.

[0016] Figure 3 This is a front view of the spoiler combination sight glass.

[0017] Figure 4 This is an exploded view of the spoiler combination sight glass.

[0018] Figure 5 This is a schematic diagram of a semi-circular via.

[0019] Figure 6 This is a schematic diagram of a square via. Detailed Implementation

[0020] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. For example... Figures 1 to 5 As shown, the turbulence-disrupting combined sight glass of this utility model includes a sight glass assembly component 1, a turbulence-disrupting component 2, and a cleaning mechanism 3.

[0021] The cylinder head is provided with a sight glass mounting hole 4. The mounting hole is cylindrical. The entire spoiler assembly sight glass can be inserted into the sight glass mounting hole 4. Then, the spoiler assembly sight glass and the edge of the mounting hole are clamped by the clamp 41, thereby realizing modular quick installation, convenient replacement and cleaning. The spoiler component 2 is detachably connected to the bottom of the sight glass assembly component 1.

[0022] The sight glass assembly 1 includes an annular end cap 11, an annular pressure cap 12, a sight glass 13 clamped between the end cap 11 and the pressure cap 12, and a sealing gasket 14 surrounding the outer ring of the sight glass 13. A ring-shaped supplementary light 15 is installed on the upper surface of the sight glass 13, and the ring-shaped supplementary light 15 also has a switch. The sealing gasket 14 is made of chemically resistant and high-temperature resistant silicone or Teflon material to ensure good sealing performance and prevent material leakage. The ring-shaped supplementary light 15 can be plugged into an external power source to provide stable light, illuminate the inside of the equipment, and improve the clarity of observation. The pressure cap 12 is pressed onto the sight glass 13 and the sealing gasket 14. The bolts are tightened to the specified tightening torque using a torque wrench to ensure a tight connection with the end cap 11.

[0023] like Figure 1 , Figure 2 and Figure 3 As shown, the spoiler component 2 includes a spoiler plate 21 connected to the bottom surface of the end cover 11. The spoiler plate 21 is fixedly welded to the end cover 11 by a reinforcing rib 22.

[0024] The baffle 21 optimizes material flow, making the materials in the equipment more uniformly mixed and improving reaction efficiency or stirring effect. The shape of the baffle 21 can be arc-shaped, wavy, etc., to better guide the material flow. In this embodiment, the baffle 21 is a straight plate. Multiple baffle holes 24 are evenly distributed on the baffle 21.

[0025] The reinforcing rib 22 enhances the mechanical strength of the spoiler 21 and extends the service life of the device. The reinforcing rib 22 is welded to the spoiler 21, and the welding method can be argon arc welding, laser welding, etc., to ensure welding quality.

[0026] A through hole 23 is provided at the upper end of the spoiler 21 corresponding to the sight glass 13. The through hole 23 can be semi-circular or rectangular, or it can be designed as an ellipse, polygon, or other flow guiding shape according to actual needs. The material flow is guided through the through hole 23, reducing direct impact and adhesion to the sight glass 13 and keeping the sight glass 13 clean.

[0027] The cleaning mechanism 3 is designed to clean the sight glass 13, aiming to prevent the sight glass 13 from being contaminated by materials during observation, thus obstructing vision. The cleaning mechanism 3 includes a cleaning handle 31 penetrating the center of the sight glass 13 and a cleaning scraper 32 located inside the mixing tank and closely attached to the sight glass 13. The cleaning scraper 32 is made of flexible and wear-resistant silicone material, and its edge is in close contact with the surface of the sight glass 13. An eccentric wheel structure is provided at the connecting shaft between the cleaning handle 31 and the cleaning scraper 32. When the cleaning handle 31 is rotated, the cleaning scraper 32 is driven to rotate and slightly reciprocate along the glass surface, improving the removal effect of residual materials in corners and achieving continuous cleaning of the surface of the sight glass 13.

[0028] The inner wall of the cylindrical sight glass mounting hole 4 has a positioning boss that engages with the groove at the bottom of the sight glass end cap 11 to achieve radial positioning and prevent misalignment during installation. A quick-release hose clamp 41 ensures uniform clamping force. A sealing ring is fitted over the sight glass assembly 1. The clamp 41 is placed on the overlapping edge of the sight glass assembly 1 and the sight glass mounting hole 4, and the clamp bolts are manually pre-tightened until secure. A torque wrench is used to tighten the bolts to the specified torque to ensure complete compression of the sealing gasket, achieving integrated sealing and fixation. Disassembly only requires loosening the clamp to remove the entire sight glass without the need for additional tools to disassemble internal components. The spoiler component 2 and the sight glass assembly 1 also feature a detachable connection design, allowing for individual replacement of worn spoiler 21 or cleaning scraper 32, reducing maintenance costs.

Claims

1. A turbulence-inducing combined sight glass, characterized in that, It includes a sight glass assembly (1), a cleaning mechanism (3), and a spoiler component (2); the cylinder head is provided with a cylindrical sight glass mounting hole (4), the spoiler assembly sight glass can be inserted into the sight glass mounting hole (4), the sight glass mounting hole (4) is provided with a clamp (41), the clamp (41) is used to clamp the spoiler assembly sight glass and the edge of the sight glass mounting hole (4); the spoiler component (2) is detachably connected to the bottom of the sight glass assembly (1).

2. The spoiler-equipped sight glass according to claim 1, characterized in that, The sight glass assembly (1) includes an annular end cap (11), an annular pressure cap (12), a sight glass (13), and a sealing gasket (14); the sight glass (13) and the sealing gasket (14) are clamped by the end cap (11) and the pressure cap (12), and the sealing gasket (14) is fitted around the outer ring of the sight glass (13) and is made of silicone or Teflon material; an annular fill light (15) is installed on the upper surface of the sight glass (13), and the annular fill light (15) has a switch and can be plugged into an external power source; the pressure cap (12) presses on the sight glass (13) and the sealing gasket (14), and the pressure cap (12) is connected to the end cap (11) by bolts.

3. The turbulence-inducing combined sight glass according to claim 1, characterized in that, The cleaning mechanism (3) includes a cleaning handle (31) that penetrates the center of the sight glass (13) and a cleaning scraper (32) that is located inside the mixing tank and is close to the sight glass (13); an eccentric wheel structure is provided at the connecting shaft between the cleaning handle (31) and the cleaning scraper (32); the cleaning scraper (32) is made of silicone material and its edge is in close contact with the surface of the sight glass (13).

4. The spoiler-equipped sight glass according to claim 1, characterized in that, The spoiler component (2) includes a spoiler plate (21) connected to the bottom surface of the end cap (11); the spoiler plate (21) is fixedly welded to the end cap (11) by reinforcing ribs (22), and a plurality of spoiler holes (24) are evenly opened on the spoiler plate (21), and a through hole (23) is opened at the upper end of the spoiler plate (21) corresponding to the sight glass (13).

5. The turbulence-inducing combined sight glass according to claim 4, characterized in that, The spoiler (21) is arc-shaped, wave-shaped, or straight; the through hole (23) is semi-circular, rectangular, elliptical, or polygonal.

6. The spoiler-equipped sight glass according to claim 4, characterized in that, The welding method of the reinforcing rib (22) and the spoiler (21) is argon arc welding or laser welding.

7. The turbulence-inducing combined sight glass according to claim 1, characterized in that, The inner wall of the cylindrical sight glass mounting hole (4) is provided with a positioning boss, and the bottom of the sight glass end cap (11) is provided with a groove that cooperates with the positioning boss.

8. The turbulence-inducing combined sight glass according to claim 1, characterized in that, The clamp (41) is a quick-release hose clamp.

9. The turbulence-inducing combined sight glass according to claim 1, characterized in that, The outer casing of the sight mirror assembly (1) is provided with a sealing ring.

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