Building material surface sprayer

Abstract

The utility model relates to a building material surface sprayer, which belongs to the technical field of sprayers, and comprises a spraying box body, a transmission frame, a spraying pipe bracket, a spraying pipe main body, a building material bearing net, a multi-stage filtering system and a coating storage tank, the driving end of the band-type brake stepping motor is connected with a ball screw. According to the utility model, the wide spraying pipe and the uniformly arranged coating nozzles are suitable for the spraying processing work of plate-type building materials, the filtering and recycling module is arranged, the spraying waste can be subjected to graded multi-stage filtering, the primary cyclone separator enables the large-particle coating and dust to be quickly separated, the HEPA efficient filter can capture particles of more than 0.3 mu m, and the spraying efficiency is improved. The activated carbon-VOC catalyst layer can adsorb and decompose volatile organic compounds, the centrifugal separator is arranged, the recycled coating can be separated from impurities, and therefore the coating can be recycled into the storage tank to be recycled.

Description

Technical Field

[0001] This utility model relates to the field of sprayer technology, and in particular to a sprayer for coating building materials. Background Technology

[0002] Building materials are subjected to wind, sun, rain, wear and corrosion over a long period of time, and the surface is often the first to be damaged. In order to extend the service life of building materials, it is necessary to spray the surface of the materials.

[0003] A search revealed that Chinese patent CN202320333431.4 discloses a mixing spraying device for manufacturing lightweight building materials. This device improves work efficiency by setting up a rotating component that drives the operating table to rotate via a motor, thereby rotating the lightweight building materials. At the same time, by setting up an adjustment component that drives the threaded rod to rotate via a primary cyclone separator and moves the spray head left and right, the spraying becomes more uniform and easier to use.

[0004] The above-mentioned technical solution has the following drawbacks. Although such building material surface sprayers can adjust the nozzle and building material through adjustment components to enable rapid spraying of building material surfaces, in actual use, the sprayed paint scatters and volatile organic compounds are directly emitted, affecting the working environment and worker health. To improve environmental protection and collect and treat excess paint, a building material surface sprayer is proposed. This sprayer is equipped with a wide spray pipe, and the uniformly arranged paint nozzles are suitable for spraying panel building materials. It is equipped with a filtration and recovery module to perform multi-stage filtration of spraying waste. The primary cyclone separator can quickly separate large paint particles and dust, the HEPA high-efficiency filter can capture particles larger than 0.3μm, the activated carbon-VOC catalyst layer can adsorb and decompose volatile organic compounds, and a centrifugal separator can separate the recovered paint from impurities, allowing it to be recycled back into the storage tank.

[0005] In view of this, this work improves and solves the above problems. Through dedicated research and application of theoretical principles, a technical solution with a reasonable design that can effectively improve the above defects has finally been proposed.

[0006] The information disclosed in this background section is intended only to enhance the understanding of the overall background technology of this utility model, and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0007] This utility model provides a building material surface sprayer that can effectively solve the problems of high VOC emissions, serious dust pollution and paint waste in traditional spraying processes. It is suitable for spraying and processing panel building materials. It is equipped with a filtration and recovery module that can perform multi-stage filtration of spraying waste and a centrifugal separator that can separate the recovered paint from impurities, so that it can be recycled into a storage tank.

[0008] The present invention provides the following solution to the above-mentioned technical problems: A surface sprayer for building materials includes a spraying box, a transmission frame, a spraying pipe support, a spraying pipe body, a building material load-bearing mesh, a multi-stage filtration system, and a paint storage tank. The spraying box is fixedly connected to the transmission frame, and a brake stepper motor is fixedly installed on the transmission frame. A ball screw is connected to the drive end of the brake stepper motor, and a screw nut is threaded onto the outer wall of the ball screw. A load-bearing slider is fixedly connected to the screw nut, and the load-bearing slider is fixedly connected to the spraying pipe support. The spraying pipe support is connected to the spraying pipe body by bolts. Paint nozzles are uniformly fixedly connected to the spraying pipe body. The spraying box is connected to the building material load-bearing mesh by bolts, and a guide hopper is installed in the spraying box.

[0009] The multi-stage filtration system includes a primary cyclone separator, a filter box, a collection box, a centrifugal separator, and an exhaust fan. The primary cyclone separator is connected to the filter box, which is equipped with a HEPA high-efficiency filter and an activated carbon filter. The filter box is connected to the exhaust fan. The primary cyclone separator is connected to the collection box, which is fixedly connected to a No. 1 paint pump. The No. 1 paint pump is connected to the centrifugal separator, and the discharge end of the centrifugal separator is connected to a No. 2 paint pump. The No. 2 paint pump is connected to a paint storage tank, and the paint storage tank is connected to a No. 3 paint pump. The No. 3 paint pump has a delivery pipe, which is connected to the main body of the spray pipe.

[0010] Based on the above technical solution, the present invention can be further improved as follows.

[0011] Furthermore, a linear guide rail is fixedly installed on the inner wall of the transmission frame, the load-bearing slider is slidably connected to the linear guide rail, and the ball screw is rotatably connected to the inner wall of the transmission frame. The linear guide rail can support and position the load-bearing slider, and the ball screw can rotate stably on the inner wall of the transmission frame.

[0012] Furthermore, the spraying box is fixedly installed with a pipe plate, and the pipe plate has a strip hole corresponding to the spraying pipe support. The spraying pipe support is connected to an accordion-style dust cover in the strip hole. The conveying pipe is placed at the pipe plate, and the pipe plate can support the conveying pipe.

[0013] Furthermore, the filter box is fitted with a sealing cover by screws, and the internal HEPA high-efficiency filter and activated carbon filter can be disassembled, maintained, or replaced by opening the sealing cover.

[0014] Furthermore, the spraying box is equipped with two inspection doors. The upper inspection door is equipped with a tempered glass observation window. By opening the inspection door, the internal components can be disassembled and replaced. The spraying efficiency of the building materials can be observed through the tempered glass observation window.

[0015] Furthermore, the feed hopper is connected to the primary cyclone separator.

[0016] Furthermore, the spraying box is provided with a slot corresponding to the building material load-bearing mesh, and the building material load-bearing mesh can be connected to the slot by bolts.

[0017] Furthermore, the paint storage tank and collection box are equipped with an electric heating module, the inner wall of the collection box is designed with a slope structure, the collection box is equipped with an impurity filter screen, and the collection box is connected to a liquid level gauge.

[0018] This utility model provides a surface sprayer for building materials, which has the following advantages:

[0019] 1. Simply open the sealing cover to place the panel building material on top of the building material load-bearing net, and close the inspection door to perform spraying processing on the panel building material. The spraying processing is carried out in a sealed box, which can prevent exhaust gas from leaking out and affecting the working environment.

[0020] 2. Starting the brake stepper motor rotates the ball screw, which can drive the spray pipe support to move. The spray pipe body can move on top of the building material to carry out spraying operations. The paint in the paint storage tank can be pumped into the delivery pipeline by the No. 3 paint pump. The delivery pipeline can transmit the paint to the spray pipe body and then spray it out through the paint nozzle, so that the building material at the bottom can be sprayed.

[0021] 3. Starting the exhaust fan can draw air from the spray box. The waste gas mixed with paint can pass through the building material load-bearing net and be collected through the guide hopper. The waste gas mixed with paint is sent to the primary cyclone separator, which can separate large particles of paint and dust. The large particles of paint can be sent to the collection box, and the dusty waste gas can be sent to the filter box. The HEPA high-efficiency filter in the filter box can capture particles larger than 0.3μm, and the activated carbon filter can adsorb volatile organic compounds. The filtered waste gas can then be discharged through the exhaust fan.

[0022] 4. The level gauge in the collection tank can detect large particles of paint. The No. 1 paint pump can pump the collection tank into the centrifugal separator. The collection tank is equipped with an impurity filter screen to preliminarily filter impurities in the paint. The centrifugal separator further separates the recyclable paint from the impurities. The separated paint can be pumped into the paint storage tank by the No. 2 paint pump for recycling.

[0023] 5. This type of building material surface sprayer is equipped with a wide spray pipe and evenly spaced paint nozzles suitable for spraying panel building materials. It features a filtration and recovery module for multi-stage filtration of spraying waste. A primary cyclone separator allows for rapid separation of large paint particles and dust. A HEPA high-efficiency filter can capture particles larger than 0.3μm. An activated carbon-VOC catalyst layer adsorbs and decomposes volatile organic compounds. A centrifugal separator separates the recovered paint from impurities, allowing it to be recycled back into a storage tank.

[0024] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it according to the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. The specific implementation methods of this utility model are given in detail in the following embodiments and their accompanying drawings. Attached Figure Description

[0025] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0026] Figure 1 This is a schematic diagram of the structure of a building material surface sprayer provided in one embodiment of the present invention;

[0027] Figure 2 This is a schematic diagram of the main body of the spray pipe in a building material surface sprayer according to an embodiment of the present invention;

[0028] Figure 3 This is a schematic diagram of the structure inside the spray box of a building material surface sprayer according to an embodiment of the present invention;

[0029] Figure 4 A front view of a building material surface sprayer provided in an embodiment of this utility model;

[0030] Figure 5 This is a schematic diagram of the transmission frame in a building material surface sprayer according to an embodiment of the present invention.

[0031] The attached diagram lists the components represented by each number as follows:

[0032] 1. Spraying box; 2. Transmission frame; 3. Brake stepper motor; 4. Ball screw; 5. Screw nut; 6. Load-bearing slider; 7. Linear guide rail; 8. Spraying pipe support; 9. Spraying pipe body; 10. Paint nozzle; 11. Pipe plate; 12. Bellows dust cover; 13. Building material load-bearing mesh; 14. Feed hopper; 15. Primary cyclone separator; 16. Filter box; 17. Collection box; 18. Centrifugal separator; 19. Exhaust fan; 20. Sealing cover; 21. HEPA high-efficiency filter; 22. Activated carbon filter; 23. No. 1 paint pump; 24. No. 2 paint pump; 25. Paint storage tank; 26. No. 3 paint pump; 27. Delivery pipeline; 28. Inspection door. Detailed Implementation

[0033] The following is in conjunction with the appendix Figure 1-5 The principles and features of this utility model are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of this utility model will become clearer from the following description and claims. It should be noted that the drawings are in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.

[0034] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0035] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0036] like Figure 1-5As shown, a building material surface sprayer includes a spray box 1, a transmission frame 2, a spray pipe support 8, a spray pipe body 9, a building material load-bearing mesh 13, a multi-stage filtration system, and a paint storage tank 25. The spray box 1 is fixedly connected to the transmission frame 2. A brake stepper motor 3 is fixedly installed on the transmission frame 2. A ball screw 4 is connected to the drive end of the brake stepper motor 3. A screw nut 5 is threaded on the outer wall of the ball screw 4. A load-bearing slider 6 is fixedly connected to the screw nut 5. The load-bearing slider 6 is fixedly connected to the spray pipe support 8. The spray pipe support 8 is connected to the spray pipe body 9 by bolts. Paint nozzles 10 are uniformly fixedly connected to the spray pipe body 9. The spray box 1 is connected to the building material load-bearing mesh 13 by bolts. A guide hopper 14 is installed on the spray box 1.

[0037] The multi-stage filtration system includes a primary cyclone separator 15, a filter box 16, a collection box 17, a centrifugal separator 18, and an exhaust fan 19. The primary cyclone separator 15 is connected to the filter box 16, which is equipped with a HEPA high-efficiency filter 21 and an activated carbon filter 22. The filter box 16 is also connected to the exhaust fan 19. The primary cyclone separator 15 is connected to the collection box 17, which is fixedly connected to a first paint pump 23. The first paint pump 23 is connected to the centrifugal separator 18, and the discharge end of the centrifugal separator 18 is connected to a second paint pump 24. The second paint pump 24 is connected to a paint storage tank 25, and the paint storage tank 25 is connected to a third paint pump 26. The third paint pump 26 has a delivery pipe 27, which is connected to the spray pipe body 9.

[0038] Preferably, a linear guide rail 7 is fixedly installed on the inner wall of the transmission frame 2, the load-bearing slider 6 is slidably connected to the linear guide rail 7, and the ball screw 4 is rotatably connected to the inner wall of the transmission frame 2. The linear guide rail 7 can support and position the load-bearing slider 6, and the ball screw 4 can rotate stably on the inner wall of the transmission frame 2.

[0039] Preferably, the spraying box 1 is fixedly installed with a pipe plate 11, and the pipe plate 11 has a strip hole corresponding to the spraying pipe support 8. The spraying pipe support 8 is connected to an accordion-style dust cover 12 in the strip hole. The conveying pipe 27 is placed at the pipe plate 11, and the pipe plate 11 can support the conveying pipe 27.

[0040] Preferably, the filter box 16 is fitted with a sealing cover 20 by screws. Opening the sealing cover 20 allows for the disassembly, maintenance, and replacement of the internal HEPA high-efficiency filter 21 and activated carbon filter 22.

[0041] Preferably, the spraying box 1 is provided with an inspection door 28. There are two inspection doors 28. The upper inspection door 28 is provided with a tempered glass observation window. The internal components can be disassembled and replaced by opening the inspection door 28. The spraying efficiency of the building materials can be observed through the tempered glass observation window.

[0042] Preferably, the feed hopper 14 is connected to the primary cyclone separator 15.

[0043] Preferably, the spraying box 1 is provided with a slot corresponding to the building material load-bearing mesh 13, and the building material load-bearing mesh 13 can be connected to the slot by bolts.

[0044] Preferably, the paint storage tank 25 and the collection box 17 are equipped with an electric heating module, the inner wall of the collection box 17 is set as a slope structure, the collection box 17 is equipped with an impurity filter screen, and the collection box 17 is connected to a liquid level gauge.

[0045] The specific working principle and usage method of this utility model are as follows: Opening the sealing cover 20 allows the panel building material to be placed on top of the building material load-bearing mesh 13. Closing the inspection door 28 allows for spraying the panel building material. Starting the brake stepper motor 3 rotates the ball screw 4, which, through the screw nut 5, moves the load-bearing sliders 6 on both sides. The linear guide rail 7 limits and supports the load-bearing sliders 6, allowing the linear guide rail 7 to move the spray pipe support 8. A suitable spray pipe body 9 is selected according to the actual building material model. The spray pipe body 9 is connected to the spray pipe support 8 via bolts. The spray pipe body 9 can move on top of the building material for spraying operations. The paint in the paint storage tank 25 is pumped into the conveying pipe 27 by the No. 3 paint pump 26. The conveying pipe 27 transmits the paint to the spray pipe body 9 and then sprays it out through the paint nozzle 10, thus allowing for spraying operations on the bottom building material. Starting the exhaust fan 19... Air can be extracted from the spray box 1. The waste gas from the mixed paint can pass through the building material load-bearing net 13 and be collected through the guide hopper 14. The waste gas from the mixed paint is then sent to the primary cyclone separator 15, which can separate large particles of paint and dust. The large particles of paint can be sent to the collection box 17, and the dusty waste gas can be sent to the filter box 16. The HEPA high-efficiency filter 21 in the filter box 16 can capture particles larger than 0.3μm, and the activated carbon filter 22 can adsorb volatile organic compounds. The filtered waste gas can be discharged through the exhaust fan 19. The level gauge in the collection box 17 can detect the collected large particles of paint. The first paint pump 23 can pump the collection box 17 to the centrifugal separator 18. The collection box 17 is equipped with an impurity filter screen to perform preliminary filtration of impurities in the paint. The centrifugal separator 18 further separates the recyclable paint from the impurities. The separated paint can be pumped into the paint storage tank 25 by the second paint pump 24 for recycling.

[0046] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.

Claims

1. A building material surface sprayer, comprising a spray box (1), a transmission frame (2), a spray pipe support (8), a spray pipe body (9), a building material load-bearing mesh (13), a multi-stage filtration system, and a paint storage tank (25), characterized in that: The spray box (1) is fixedly connected to the transmission frame (2). The transmission frame (2) is fixedly installed with a brake stepper motor (3). The drive end of the brake stepper motor (3) is connected to a ball screw (4). The outer wall of the ball screw (4) is threaded with a screw nut (5). The screw nut (5) is fixedly connected to a load-bearing slider (6). The load-bearing slider (6) is fixedly connected to the spray pipe support (8). The spray pipe support (8) is connected to the spray pipe body (9) by bolts. The spray pipe body (9) is uniformly connected with paint nozzles (10). The spray box (1) is connected to the building material load-bearing mesh (13) by bolts. The spray box (1) is equipped with a guide hopper (14). The multi-stage filtration system includes a primary cyclone separator (15), a filter box (16), a collection box (17), a centrifugal separator (18), and an exhaust fan (19). The primary cyclone separator (15) is connected to the filter box (16), which is equipped with a HEPA high-efficiency filter (21) and an activated carbon filter (22). The filter box (16) is connected to the exhaust fan (19), and the primary cyclone separator (15) is connected to the collection box (17). The collection box (17) is fixedly connected to a No. 1 paint pump (23), which is connected to a centrifugal separator (18). The discharge end of the centrifugal separator (18) is connected to a No. 2 paint pump (24), which is connected to a paint storage tank (25). The paint storage tank (25) is connected to a No. 3 paint pump (26), which has a conveying pipe (27) connected to the spray pipe body (9).

2. The building material surface sprayer according to claim 1, characterized in that, The inner wall of the transmission frame (2) is fixedly installed with a linear guide rail (7), the load-bearing slider (6) is slidably connected to the linear guide rail (7), and the ball screw (4) is rotatably connected to the inner wall of the transmission frame (2).

3. The building material surface sprayer according to claim 1, characterized in that, The spraying box (1) is fixedly installed with a pipe plate (11). The pipe plate (11) has a strip hole corresponding to the spraying pipe bracket (8). The spraying pipe bracket (8) is connected to a bellows-type dust cover (12) in the strip hole. The conveying pipe (27) is placed at the pipe plate (11).

4. The building material surface sprayer according to claim 1, characterized in that, The filter box (16) is fitted with a sealing cover (20) by screws.

5. The building material surface sprayer according to claim 1, characterized in that, The spraying box (1) is provided with an inspection door (28), and there are two inspection doors (28). The upper inspection door (28) is provided with a tempered glass observation window.

6. The building material surface sprayer according to claim 1, characterized in that, The feed hopper (14) is connected to the primary cyclone separator (15).

7. The building material surface sprayer according to claim 1, characterized in that, The spray box (1) is provided with a slot corresponding to the building material load-bearing mesh (13), and the building material load-bearing mesh (13) can be connected to the slot by bolts.

8. A surface sprayer for building materials according to claim 1, characterized in that, The paint storage tank (25) and the collection box (17) are equipped with electric heating modules. The inner wall of the collection box (17) is set as a sloping structure. The collection box (17) is equipped with an impurity filter screen. The collection box (17) is connected to a liquid level gauge.

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