Efficient metal wire production equipment

Abstract

The utility model relates to the field of metal wire production equipment, in particular to efficient metal wire production equipment which comprises an electric heating melting furnace, a casting machine is arranged on one side of the electric heating melting furnace, a rolling and pressing mechanism is arranged on one side of the output end of the casting machine, and an automatic coiling machine and a guide plate passing through a wire outlet are arranged on the other side of the rolling and pressing mechanism. The unhardened metal wire can be automatically guided after the metal wire is cast, an operator does not need to manually introduce the rolling mechanism, so that the time is saved, the rolling mechanism carries out multiple times of shaping rolling treatment on the unhardened metal wire, the manual rolling process is simplified, the safety is improved, the machined metal wire can be automatically wound by the automatic winding machine, and the production efficiency is improved. The operation is more convenient and quicker.

Description

Technical Field

[0001] This utility model relates to the field of metal wire production equipment, and in particular to a high-efficiency metal wire production equipment. Background Technology

[0002] In the metal wire manufacturing industry, the preparation process involves several key steps, among which the rolling process is one of the core steps to ensure the quality and performance of the wire. Traditional metal wire production technology relies on manual operation, resulting in low production efficiency and potential safety hazards.

[0003] In traditional techniques, the rolling and guiding stage typically requires manual operation by workers. After the metal block is melted, workers need to pre-shape the metal wire into a preliminary form or proceed with the rolling process directly. Traditional equipment is generally equipped with simple rolling tools, such as manual rolling rollers, which workers must pull forcefully to guide the metal wire through. This process is physically demanding, time-consuming, and prone to errors due to exhaustion or lack of concentration. Furthermore, the increased fatigue from manually guiding the metal wire throughout the process can easily lead to safety issues.

[0004] Because the entire calendering process requires manual adjustments by workers to smoothly guide the metal wire into the calendering area, any operational error can lead to wire breakage or deformation, thus affecting subsequent processing and product quality. This cumbersome operation not only reduces production efficiency but also increases labor costs. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency metal wire production equipment to solve the problems mentioned in the background art, such as the low efficiency of traditional single-sided impeller air-suspended centrifugal blowers and the high maintenance and installation costs of air-suspended centrifugal blowers with added external heat dissipation devices.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency metal wire production equipment, including an electric furnace, a casting machine on one side of the electric furnace, a stretching mechanism on one side of the output end of the casting machine, and an automatic winding machine on the other side of the stretching mechanism.

[0007] As a preferred embodiment of this invention, the electric furnace is provided with a sealing cover on the top, a power supply pipe and an ammonia gas delivery pipe are connected to the bottom of the electric furnace, and an output pipe is provided on one side of the electric furnace.

[0008] As a preferred embodiment of this utility model, the upper part of the casting machine is provided with an operation panel, the bottom of the casting machine is provided with a storage box, one side of the storage box is connected to a power supply pipe and an ammonia gas delivery pipe, one side of the casting machine is connected to an output pipe, the other side of the casting machine is provided with an output port, the output port is provided with a wire outlet, the outside of the wire outlet is provided with a guide plate, and the guide plate is provided with a shaping wheel.

[0009] In a preferred embodiment of this utility model, the calendering mechanism includes a support frame. A motor is mounted on one side of the support frame. A transmission rod is mounted on the output end of the motor. A gear is mounted on one end of the transmission rod. A gear is mounted on one side of the gear, meshing with the gear. A transmission rod is mounted on the other side of the gear. A gear is mounted on one end of the transmission rod, meshing with the gear. A gear is mounted on the other side of the gear, meshing with the gear. A transmission rod is mounted on one side of the gear. A gear is mounted on one end of the transmission rod, meshing with the gear. Gears 2 and 4 are movably mounted outside the support frame. A main calendering roller is mounted on the transmission rods 1, 2, and 3. A corresponding auxiliary calendering roller is mounted below the main calendering roller, and the auxiliary calendering roller is movably mounted inside the support frame.

[0010] As a preferred embodiment of this utility model, the automatic winding machine includes a base, a second motor is provided inside the base, the output end of the second motor is connected to a support base, a third motor is provided inside the support base, the output end of the third motor is connected to a transmission cylinder, a threaded post is provided at the top of the transmission cylinder, a threaded outer sleeve is fitted outside the threaded post, the threaded outer sleeve and the threaded post mesh with each other, a slide bar is provided on the outer wall of the threaded outer sleeve, a sliding groove is provided on the inner wall of the transmission cylinder, the slide bar is slidably disposed in the sliding groove, a winding table is provided at the top of the threaded outer sleeve, a wire clamp is arranged around the winding table, a through groove is opened around the winding table, a wire pusher plate is provided below the winding table, and the wire pusher plate is movably disposed in the through groove.

[0011] As a preferred embodiment of the present invention, a guide is provided between the automatic winding machine and the stretching mechanism, the top of the guide is provided with a positioning groove, and a guide wheel is provided on the positioning groove.

[0012] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects:

[0013] The guide plate at the outlet guides the uncooked metal wire after casting, eliminating the need for operators to manually guide the wire into the rolling mechanism, saving time. The rolling mechanism performs multiple shaping and rolling processes on the uncooked metal wire, saving operators from manual rolling and making it safer. The automatic winding machine can automatically wind up the processed metal wire, making it more convenient and faster. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a top view of the overall structure of this utility model;

[0016] Figure 3 This is a structural diagram showing the direction of the casting machine outlet of this utility model;

[0017] Figure 4 This is a half-sectional view of the lower part of the automatic winding machine of this utility model;

[0018] Figure 5 This is a half-sectional view of the automatic winding mechanism of this utility model;

[0019] Figure 6 This is a half-sectional structural diagram of the automatic winding machine of this utility model;

[0020] Figure 7 This is an enlarged schematic diagram of the top structure of the guide of this utility model.

[0021] Reference numerals in the attached diagram: 1. Support frame; 2. Primary processing barrel; 3. Secondary processing barrel; 4. Gearbox 1; 5. Gearbox 2; 6. Feed pipe; 7. Coaxial reversing mechanism; 701. Motor; 702. Main rod; 703. Helical gear 1; 704. Helical gear 2; 705. Shaft; 706. Sleeve barrel; 707. Forward stirring rod; 8. Reverse stirring rod; 9. Discharge pipe; 10. Slag discharge port; 11. Primary filter screen; 12. Vacuum feeder; 13. Feed port; 14. Circular heater; 15. Grinding and mixing disc; 16. Discharge port; 17. Secondary filter screen; 18. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0023] This utility model provides a technical solution: a high-efficiency metal wire production equipment, as shown in Figure 1, including an electric furnace 1, a casting machine 2 on one side of the electric furnace 1, a stretching mechanism 3 on one side of the output end of the casting machine 2, and an automatic winding machine 4 on the other side of the stretching mechanism 3.

[0024] like Figure 2 As shown, the electric furnace 1 has a sealing cover 101 on top, a power supply pipe 102 and an ammonia gas delivery pipe 103 connected to the bottom of the electric furnace 1, and an output pipe 104 on one side of the electric furnace 1.

[0025] like Figure 2 , Figure 3 As shown, the casting machine 2 has an operation panel 201 on the upper part and a storage box 202 at the bottom. One side of the storage box 202 is connected to the power supply pipe 102 and the ammonia gas delivery pipe 103. One side of the casting machine 2 is connected to the output pipe 104. The other side of the casting machine 2 has an output port with a cable outlet 203 inside. A guide plate 204 is provided outside the cable outlet 203. The guide plate 204 is made of soft material and can be adjusted in direction as needed. A shaping wheel 205 is provided on the guide plate 204. The shaping wheel 205 can perform the shaping function and the guiding function at the same time.

[0026] like Figure 4 As shown, the pressing mechanism 3 includes a support 301. A motor 302 is mounted on one side of the support 301. A transmission rod 303 is mounted at the output end of the motor 302. A gear 304 is mounted at one end of the transmission rod 303. A gear 305 is mounted on one side of the gear 304, meshing with the gear 304. A transmission rod 306 is mounted on the other side of the gear 305. A gear 307 is mounted at one end of the transmission rod 306, meshing with the gear 305. A gear 4 is mounted on the other side of the gear 307. 308, Gear 4 308 meshes with Gear 3 307, Gear 4 308 has a transmission rod 309 on one side, Gear 5 310 is provided at one end of transmission rod 309, Gear 5 310 meshes with Gear 4 308, Gear 2 305 and Gear 4 308 are movably arranged outside the bracket 301, Main rolling roller 311 is sleeved on transmission rod 1 303, transmission rod 2 306 and transmission rod 309, and a corresponding auxiliary rolling roller 312 is provided below the main rolling roller 311, and the auxiliary rolling roller 312 is movably arranged inside the bracket 301.

[0027] like Figure 5 , Figure 6As shown, the automatic winding machine 4 includes a base 401, a second motor 402 is installed inside the base 401, the output end of the second motor 402 is connected to a support base 403, a third motor 404 is installed inside the support base 403, the output end of the third motor 404 is connected to a transmission cylinder 405, a threaded post 406 is provided on the top of the transmission cylinder 405, an outer sleeve 407 is sleeved on the outside of the threaded post 406, the inner wall of the outer sleeve 407 is threaded, and the internal thread of the outer sleeve 407 meshes with the threaded post 406. The outer wall of the outer sleeve 407 is provided with a slide bar 408, and the inner wall of the support base 403 is provided with a slide groove 409. The slide bar 408 is slidably disposed in the slide groove 409. The top of the outer sleeve 407 is provided with a winding table 410. A wire clip 411 is arranged around the winding table 410. A through groove is opened around the winding table 410. A pusher plate 412 is provided below the winding table 410. The pusher plate 412 is movably disposed in the through groove. The pusher plate 412 can push the wound metal coil out of the winding table 410.

[0028] like Figure 2 , Figure 7 As shown, a guide 5 is provided between the automatic winding machine 4 and the stretching mechanism 3. The top of the guide 5 is provided with a positioning groove 501, and a guide wheel 502 is provided on the positioning groove 501.

[0029] In practice, the operator first starts the electric furnace 1 and casting machine 2 through the operation panel 201 for preheating, then opens the sealing cover 101, adds the metal raw material into the electric furnace 1, closes the sealing cover 101, and then controls the temperature through the operation panel 201 to start metal smelting and metal wire casting. After the metal wire casting is completed, the metal wire is output from the outlet 203. The shaping wheel 205 can shape the metal wire that has been cast but is not yet fully hardened. Guided by the guide plate 204, the metal wire is guided to the stretching mechanism 3. The motor 302 is turned on, and the motor 302 drives the transmission rod 303 to rotate forward. The transmission rod 303 drives the gear 304 to rotate forward. The gear 304 drives the gear 305 to rotate in reverse. The gear 305 drives the gear 307 to rotate forward. The gear 307 drives the transmission rod 306 to rotate forward. The gear 307 drives the gear 4 308 to rotate in reverse. The gear 4 308 drives the gear 5 310 to rotate forward. The gear 5 310 drives the transmission rod 309 to rotate forward. The transmission rods 303, 306, and 309 drive the main stretching wheel 311 to rotate forward. The main stretching wheel 311 and the auxiliary stretching wheel 311 rotate forward. The metal wire is stretched and guided by the roller 312, and then passed through the guide 5. The top end of the metal wire is connected to the wire clamp 411. Then, the second motor 402 is started. The second motor 402 drives the support base 403. The support base 403 drives the outer sleeve 407 to rotate forward through the slide bar 408 and the slide groove 409. The outer sleeve 407 drives the winding table 410 to start rotating forward. The winding table 410 drives the metal wire on the wire clamp 411 to wind the wire. Then, the reciprocating motion of the third motor 404 drives the transmission cylinder 405. The transmission cylinder 405 drives the threaded column 406 to rotate. The rotation of the threaded column 406 causes the outer sleeve 407 to move vertically. The outer sleeve 407 drives the winding table 410 to move vertically back and forth to achieve the winding of the wire. After the winding is completed, the operator lifts the push plate 412 to push the wire coil out to complete the operation.

[0030] It should be understood that the above-described specific embodiments of this utility model are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within the protection scope of this utility model. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. A high-efficiency metal wire production equipment, characterized in that: It includes an electric furnace (1), a casting machine (2) is provided on one side of the electric furnace (1), a stretching mechanism (3) is provided on one side of the output end of the casting machine (2), and an automatic winding machine (4) is provided on the other side of the stretching mechanism (3). The electric furnace (1) is provided with a sealing cover (101) on the top, and a power supply pipe (102) and an ammonia gas delivery pipe (103) are connected to the bottom of the electric furnace (1). An output pipe (104) is provided on one side of the electric furnace (1). The casting machine (2) is equipped with an operation panel (201) on the upper part and a storage box (202) at the bottom. One side of the storage box (202) is connected to the power supply pipe (102) and the ammonia gas delivery pipe (103). One side of the casting machine (2) is connected to the output pipe (104). The other side of the casting machine (2) is equipped with an output port. The output port is equipped with a wire outlet (203). The wire outlet (203) is equipped with a guide plate (204) outside. The guide plate (204) is equipped with a shaping wheel (205).

2. The high-efficiency metal wire production equipment according to claim 1, characterized in that: The pressing mechanism (3) includes a support (301). A motor (302) is provided on one side of the support (301). A transmission rod (303) is provided at the output end of the motor (302). A gear (304) is provided at one end of the transmission rod (303). A gear (305) is provided on one side of the gear (304). The gear (305) meshes with the gear (304). A transmission rod (306) is provided on the other side of the gear (305). A gear (307) is provided at one end of the transmission rod (306). The gear (307) meshes with the gear (305). A gear (4) is provided on the other side of the gear (307). (308), the fourth gear (308) meshes with the third gear (307), the fourth gear (308) is provided with a transmission rod three (309) on one side, the transmission rod three (309) is provided with a fifth gear (310) at one end, the fifth gear (310) meshes with the fourth gear (308), the second gear (305) and the fourth gear (308) are movably arranged outside the bracket (301), the first transmission rod (303), the second transmission rod (306) and the third transmission rod (309) are fitted with a main calendering roller (311), the main calendering roller (311) is provided below the main calendering roller (311), and the secondary calendering roller (312) is movably arranged inside the bracket (301).

3. The high-efficiency metal wire production equipment according to claim 2, characterized in that: The automatic winding machine (4) includes a base (401), a second motor (402) is provided inside the base (401), the output end of the second motor (402) is connected to a support base (403), a third motor (404) is provided inside the support base (403), the output end of the third motor (404) is connected to a transmission cylinder (405), a threaded post (406) is provided at the top of the transmission cylinder (405), an outer sleeve (407) is fitted outside the threaded post (406), the inner wall of the outer sleeve (407) is threaded, and the inner wall of the outer sleeve (407) is threaded. The thread and the threaded post (406) mesh with each other. The outer wall of the outer sleeve (407) is provided with a slide bar (408). The inner wall of the support base (403) is provided with a slide groove (409). The slide bar (408) is slidably disposed in the slide groove (409). The top of the outer sleeve (407) is provided with a winding platform (410). A wire clip (411) is arranged around the winding platform (410). A through groove is opened around the winding platform (410). A pusher plate (412) is provided below the winding platform (410). The pusher plate (412) is movably disposed in the through groove.

4. The high-efficiency metal wire production equipment according to claim 3, characterized in that: A guide (5) is provided between the automatic winding machine (4) and the stretching mechanism (3). A positioning groove (501) is provided on the top of the guide (5), and a guide wheel (502) is provided on the positioning groove (501).

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