Leveling device convenient to fix and used for steel backing machining
By introducing fixing and protective components into the steel back leveling device, and utilizing the limiting and squeezing mechanism driven by motors and cylinders, the problem of unstable material fixation is solved, achieving an efficient and precise leveling process, extending equipment life and improving processing quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HANGZHOU QITONG METAL TECHNOLOGY CO LTD
- Filing Date
- 2025-06-12
- Publication Date
- 2026-05-08
AI Technical Summary
The existing steel back leveling device has unstable material fixation during processing, which leads to unstable position, affects processing accuracy and brake pad assembly quality, and may cause brake pad peeling or uneven wear, affecting braking performance and shortening service life.
The system employs fixed and protective components. A motor drives a gear and toothed plate to move the fixed plate for limiting and fixing. Combined with a cylinder-driven plate and a barrier plate that compresses a spring, it reduces violent collisions and friction between mechanical parts, ensuring the stability and accuracy of the leveling process.
It improves the stability and accuracy of the leveling process, reduces errors and safety risks, extends the service life of the equipment, avoids problems such as component damage and weak brake pad bonding, and enhances processing quality and equipment reliability.
Smart Images

Figure CN224208828U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a leveling device for easy fixing in steel back processing, and belongs to the technical field of leveling devices. Background Technology
[0002] Steel backing leveling devices are primarily used in the steel processing industry, especially in the production of metal materials such as steel plates and strips, to ensure the flatness of product surfaces. With the increasing demand for high-precision and high-quality steel in modern manufacturing, traditional manual leveling methods can no longer meet increasingly stringent standards. Steel backing leveling devices, employing steel backing plates and a high-strength scraper system, utilize mechanized force to precisely level steel, effectively removing defects such as deformation, bending, or ripples during steel processing. This technology aims to improve production efficiency and product quality while reducing errors and labor intensity caused by manual operation. With the development of automation and intelligent technologies, steel backing leveling devices have gradually integrated advanced technologies such as sensors and computer control systems, achieving precise control and real-time monitoring of the leveling process, further improving the automation level and production accuracy of production lines.
[0003] Authorization announcement number (CN215845272U) discloses an alloy structural steel leveling device, including a base, a support frame at the bottom of the base for support, a high-temperature device for heating on one side of the base, connecting columns at the four corners of the side of the base away from the high-temperature device, a top seat at one end of each connecting column, a motor on one side of the top seat, and a movable plate that can move up and down on one side of the top seat. A heating component for heating and extruding steel sheets is provided between the movable plate and the base. The internal telescopic column of the motor drives the movable plate to move downward. The upper heating plate and the lower heating plate at the bottom of the movable plate jointly extrude the bent steel sheet. At the same time, the high temperature heat causes the steel sheet to undergo plastic deformation. After heat preservation and pressure preservation until the steel sheet is leveled, the steel sheet is allowed to cool naturally. Then, the motor drives the movable plate to move upward, and the leveling is completed.
[0004] However, the above-mentioned technology makes it difficult to fix the material during the leveling process, resulting in unstable position of the steel backing during processing, which affects the processing accuracy. Material sliding or vibration may cause unevenness on the surface of the steel backing, which in turn affects the assembly quality and braking performance of the brake pads. Furthermore, it may cause the steel backing and brake pads to be poorly bonded, leading to brake pad peeling or uneven wear, affecting the braking effect and shortening the service life.
[0005] To address this, a leveling device for easy fixing during steel back processing is proposed. Utility Model Content
[0006] In view of this, the present invention provides a leveling device for easy fixing in steel back processing, so as to solve or alleviate the technical problems existing in the prior art, and at least provide a beneficial option.
[0007] The technical solution of this utility model is achieved as follows: a leveling device for easy fixing in steel back processing, comprising:
[0008] A fixing component, comprising a base, a gear being movably connected to the bottom of the base via a rotating shaft, toothed plates being meshed with the front and rear sides of the gear, and a fixing plate being fixedly connected to the top of the toothed plates;
[0009] A protective component is disposed on the top of the base. The protective component includes a fixing post, which is fixedly installed around the top of the base. A baffle is fixedly installed on the top of the fixing post. Rubber pads are fixedly installed around the top of the baffle. A sliding rod is fixedly installed on the top of the rubber pads. A spring is sleeved on the surface of the sliding rod.
[0010] More preferably, a groove is provided on the surface of the base and at the top of the toothed plate, and the fixing plate is slidably connected to the inner side of the groove.
[0011] More preferably, a mounting plate is fixedly installed on the bottom of the base, and a motor is fixedly installed on the bottom of the mounting plate, with the output end of the motor fixedly connected to a gear.
[0012] More preferably, the surface of the baffle is provided with a groove, and the surface of the slide rod and the top of the spring are slidably connected to a blocking plate.
[0013] More preferably, an L-shaped plate is fixedly installed on the top of the base, and a cylinder is fixedly installed on the top of the L-shaped plate.
[0014] More preferably, a flat plate is fixedly installed at the bottom of the cylinder output end, and the flat plate is located at the center of the top of the slot and is within the same axis as the slot. The cylinder output end is fixedly connected to the barrier plate.
[0015] More preferably, the bottom of the base is fixedly equipped with table legs, and the number of table legs is four, which are evenly distributed around the bottom of the base.
[0016] The present invention has the following advantages due to the adoption of the above technical solution:
[0017] I. This utility model starts the motor, and the output end of the motor drives the gear to rotate. The gear drives the two tooth plates to move inward through the meshing of the teeth. At the same time, the tooth plates move and drive the fixed plate to move, which fixes and limits the workpiece, ensuring that the leveling process is stable and efficient, and reducing errors and safety risks.
[0018] II. This utility model uses a starting cylinder, whose output end moves the entire plate downwards, and at the same time moves the baffle plate on the surface of the cylinder output end. As the baffle plate moves, it compresses the spring, causing the spring to deform. This reduces the violent collisions and friction between mechanical parts, extends the service life of the equipment, and avoids damage to parts caused by operator error or mechanical failure.
[0019] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a first-view perspective three-dimensional structural diagram of the present invention;
[0022] Figure 2 This is a second-view perspective three-dimensional structural diagram of the present invention;
[0023] Figure 3 This is a third-view three-dimensional structural diagram of the present invention;
[0024] Figure 4 This is a first-view perspective three-dimensional structural diagram of the fixing component of this utility model;
[0025] Figure 5 This is a second-view perspective three-dimensional structural diagram of the fixing component of this utility model;
[0026] Figure 6 This is a schematic diagram of the protective component structure of this utility model.
[0027] Reference numerals: 100, fixing component; 101, base; 102, table leg; 103, L-shaped plate; 104, cylinder; 105, flat plate; 106, gear; 107, toothed plate; 108, slide groove; 109, fixing plate; 110, mounting plate; 111, motor; 200, protective component; 201, fixing column; 202, baffle; 203, rubber pad; 204, slide rod; 205, spring; 206, barrier plate; 207, hole / slot. Detailed Implementation
[0028] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.
[0029] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0030] Example 1
[0031] like Figure 1-5 As shown, this utility model embodiment provides a leveling device for easy fixing in steel back processing, comprising:
[0032] The fixing component 100 includes a base 101. The bottom of the base 101 is movably connected to a gear 106 via a rotating shaft. The front and rear sides of the gear 106 are meshed with toothed plates 107. The top of the toothed plates 107 is fixedly connected to a fixing plate 109.
[0033] The protective component 200 is disposed on the top of the base 101. The protective component 200 includes a fixing post 201, which is fixedly installed around the top of the base 101. A baffle 202 is fixedly installed on the top of the fixing post 201. Rubber pads 203 are fixedly installed around the top of the baffle 202. A sliding rod 204 is fixedly installed on the top of the rubber pads 203. A spring 205 is sleeved on the surface of the sliding rod 204.
[0034] By starting the motor 111, the output end of the motor 111 drives the gear 106 to rotate. The gear 106 drives the two toothed plates 107 to move inward through the meshing of the teeth. At the same time, the toothed plates 107 drive the fixed plate 109 to move, which fixes and limits the workpiece. This can effectively improve the stability and accuracy of the equipment, ensure a smooth and efficient leveling process, and reduce errors and safety risks.
[0035] Example 2
[0036] like Figure 1-6As shown, in one embodiment, a groove 108 is formed on the surface of the base 101 and at the top of the toothed plate 107. A fixing plate 109 is slidably connected to the inner side of the groove 108. A mounting plate 110 is fixedly installed at the bottom of the base 101, and a motor 111 is fixedly installed at the bottom of the mounting plate 110. The output end of the motor 111 is fixedly connected to the gear 106. A hole 207 is formed on the surface of the baffle 202, and a blocking plate 206 is slidably connected to the surface of the slide rod 204 and at the top of the spring 205. An L-shaped plate 103 is fixedly installed on the top of the base 101. A cylinder 104 is fixedly installed on the top of the L-shaped plate 103. A flat plate 105 is fixedly installed at the bottom of the output end of the cylinder 104. The flat plate 105 is located at the center of the top of the slot 207 and is on the same axis as the slot 207. The output end of the cylinder 104 is fixedly connected to the baffle plate 206. Four table legs 102 are fixedly installed at the bottom of the base 101 and are evenly distributed around the bottom of the base 101.
[0037] By activating cylinder 104, the output end of cylinder 104 drives the plate 105 to move downward, and at the same time drives the baffle plate 206 on the surface of the output end of cylinder 104 to move. As the baffle plate 206 moves, it compresses the spring 205, causing the spring 205 to deform. This reduces the violent collision and friction between mechanical parts, extends the service life of the equipment, and avoids damage to parts caused by operator error or mechanical failure.
[0038] When this utility model is in operation: First, the motor 111 is started, and the output end of the motor 111 drives the gear 106 to rotate. The gear 106 drives the two toothed plates 107 to move inward through the meshing of the teeth. At the same time, the toothed plates 107 move and drive the fixed plate 109 to move, fixing and limiting the workpiece. This can effectively improve the stability and accuracy of the equipment, ensure a smooth and efficient leveling process, and reduce errors and safety risks. Then, the cylinder 104 is started, and the output end of the cylinder 104 drives the leveling plate 105 to move downward. At the same time, it drives the blocking plate 206 on the surface of the output end of the cylinder 104 to move. As the blocking plate 206 moves, it compresses the spring 205, causing the spring 205 to deform. This reduces the violent collision and friction between mechanical parts, extends the service life of the equipment, and avoids damage to parts caused by operator error or mechanical failure.
[0039] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.
Claims
1. A leveling device for easy fixing in steel back processing, characterized in that, include: A fixing component (100) includes a base (101), the bottom of the base (101) is movably connected to a gear (106) via a rotating shaft, and toothed plates (107) are meshed on both the front and rear sides of the gear (106), and a fixing plate (109) is fixedly connected to the top of the toothed plate (107). A protective component (200) is disposed on the top of a base (101). The protective component (200) includes a fixing post (201), which is fixedly installed around the top of the base (101). A baffle (202) is fixedly installed on the top of the fixing post (201). Rubber pads (203) are fixedly installed around the top of the baffle (202). A sliding rod (204) is fixedly installed on the top of the rubber pads (203). A spring (205) is sleeved on the surface of the sliding rod (204).
2. The leveling device for easy fixing in steel back processing according to claim 1, characterized in that: The base (101) has a groove (108) on its surface and at the top of the toothed plate (107), and the fixing plate (109) is slidably connected to the inside of the groove (108).
3. A leveling device for easy fixing in steel back processing according to claim 1, characterized in that: A mounting plate (110) is fixedly installed on the bottom of the base (101), and a motor (111) is fixedly installed on the bottom of the mounting plate (110). The output end of the motor (111) is fixedly connected to the gear (106).
4. A leveling device for easy fixing in steel back processing according to claim 1, characterized in that: The surface of the baffle (202) is provided with a slot (207), and the surface of the slide rod (204) and the top of the spring (205) are slidably connected to a blocking plate (206).
5. A leveling device for easy fixing in steel back processing according to claim 1, characterized in that: An L-shaped plate (103) is fixedly installed on the top of the base (101), and a cylinder (104) is fixedly installed on the top of the L-shaped plate (103).
6. A leveling device for easy fixing in steel back processing according to claim 5, characterized in that: A flat plate (105) is fixedly installed at the bottom of the output end of the cylinder (104), and the flat plate (105) is located at the center of the top of the slot (207) and is within the same axis as the slot (207). The output end of the cylinder (104) is fixedly connected to the barrier plate (206).
7. A leveling device for easy fixing in steel back processing according to claim 1, characterized in that: The bottom of the base (101) is fixedly equipped with table legs (102), and there are four table legs (102) distributed equidistantly around the bottom of the base (101).
Citation Information
Patent Citations
Alloy structural steel leveling device
CN215845272U