Positioning tool clamp for assembling electric vehicle frame

By designing the combination of the slide and the transmission arm in the positioning component, a problem that cannot be effectively solved in the prior art is solved, achieving positioning effect for different frame structures, enhancing the versatility and safety of the fixture, and solving a problem that cannot be effectively solved in the prior art. This achieves positioning effect for different frame structures and enhances the versatility and safety of the fixture.

CN224209386UActive Publication Date: 2026-05-08ZHEJIANG AONIU TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG AONIU TECH CO LTD
Filing Date
2025-06-04
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing positioning fixtures cannot perform omnidirectional positioning for different frame structures, affecting their versatility and positioning effectiveness.

Method used

A fixture including positioning components is designed, comprising a positioning base, a receiving plate, a transmission arm, a gantry, and a pressing rod, etc. Through the cooperation of the slide and the transmission arm, omnidirectional positioning of frames of different sizes can be achieved.

Benefits of technology

The fixture has been improved in terms of versatility and safety, and can adapt to the positioning needs of different frame sizes, thus improving the stability and safety of positioning.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224209386U_ABST
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Abstract

The utility model discloses a positioning work fixture for assembling an electric vehicle frame, which belongs to the field of electric vehicle frame positioning and comprises a positioning component, the positioning component comprises a positioning underframe, a bearing plate is mounted at the upper end of the positioning underframe, a plurality of first supports are mounted at one end of the bearing plate, and a plurality of second supports are mounted at the other end of the bearing plate. First transmission arms are arranged at the upper ends of the first supports, second supports are arranged on the two sides of the bearing plate, second transmission arms are arranged at the upper ends of the second supports, transverse plates are installed on the two sides of the upper end of the bearing plate, portal frames are fixedly installed at the upper ends of the two transverse plates, and third supports are symmetrically arranged at the upper ends of the two portal frames. According to the electric vehicle frame positioning tool clamp, all-directional positioning and clamping operation can be conveniently carried out on electric vehicle frames of different sizes through the arranged positioning assembly, and therefore the universality and the use safety of the positioning tool clamp are remarkably improved.
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Description

Technical Field

[0001] This utility model relates to the field of electric vehicle frame positioning, specifically a positioning fixture for electric vehicle frame assembly. Background Technology

[0002] The electric vehicle frame is a crucial component of an electric vehicle. It not only supports the vehicle body and passengers but also affects the overall stability and safety of the electric vehicle. To improve the positioning stability of the electric vehicle frame during assembly, tooling fixtures are required. The "Integrated Welding Positioning Fixture for Electric Vehicle Frames" disclosed in application number "202323398222.7" represents an increasingly mature technology. Its "configuration of a secondary side tube front end fixing block, side tube fixing block, secondary side tube rear end fixing block, tail frame fixing block, and swingarm fixing block facilitates the positioning of different components of the electric vehicle frame." The design facilitates welding of different components of the electric bicycle frame. Multiple fine-tuning mechanisms allow for adjustment of the sub-side tube front fixing block, side tube fixing block, sub-side tube rear fixing block, tail frame fixing block, and swingarm fixing block, enabling positioning of components for electric bicycle frames of different specifications and improving overall practicality. However, this positioning fixture has the following drawbacks: while the sub-side tube front fixing block, side tube fixing block, sub-side tube rear fixing block, tail frame fixing block, and swingarm fixing block do provide a positioning effect for the frame,…

[0003] However, the aforementioned positioning fixture has a simple structure, which is not convenient for omnidirectional positioning operations according to different frame structures and sizes, thus affecting the versatility of the positioning fixture. Therefore, it is necessary to provide a frame that facilitates omnidirectional positioning operations for frames of different sizes, thereby enhancing versatility and positioning effect. Utility Model Content

[0004] This utility model provides a positioning fixture for electric vehicle frame assembly, aiming to solve the problem that existing positioning fixtures are not convenient for omnidirectional positioning of frames of different sizes.

[0005] To achieve the above objectives, this utility model provides a positioning fixture for assembling electric vehicle frames, including a positioning component;

[0006] The positioning assembly includes a positioning base frame, a receiving plate mounted on the upper end of the positioning base frame, a plurality of first supports mounted on one end of the receiving plate, a first transmission arm mounted on the upper end of each of the plurality of first supports, second supports mounted on both sides of the receiving plate, a second transmission arm mounted on the upper end of each of the second supports, horizontal plates mounted on both sides of the upper end of the receiving plate, a gantry frame fixedly mounted on the upper end of each of the two horizontal plates, a third support symmetrically mounted on the upper end of each of the two gantry frames, a pressing rod mounted on the upper end of each of the third supports, support plates mounted on both sides of the receiving plate away from the first supports, a fourth support mounted on the upper end of each support plate, a third transmission arm mounted on the upper end of each of the fourth supports, a first sliding groove formed on the surface of the receiving plate, two first pressing blocks slidably connected inside the first sliding groove, and a vehicle frame body mounted on the upper end of the receiving plate.

[0007] As a preferred embodiment of the present invention, one end of the receiving plate is provided with two second sliding grooves, and a second pressing block is slidably connected inside each of the two second sliding grooves.

[0008] As a preferred embodiment of this utility model, each of the two gantry frames is symmetrically provided with a first support block at one end, and a first pressure rod is snapped between the two first support blocks.

[0009] As a preferred embodiment of this utility model, a second support block is fixedly installed at the other end of each of the two gantry frames, and a second pressure rod is snapped between the two second support blocks.

[0010] As a preferred embodiment of this utility model, a third support block is fixedly installed in the middle of each of the two gantry frames, and a third pressure rod is snapped between the two third support blocks.

[0011] As a preferred embodiment of this utility model, the first transmission arm, the second transmission arm, and the third transmission arm are connected in series.

[0012] In a preferred embodiment of this utility model, the first pressure rod, the second pressure rod, and the third pressure rod are all made of hollow stainless steel.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. When positioning frames of different sizes, the electric vehicle frame is first placed on the upper part of the positioning base. Then, the position of the first extrusion block is adjusted by controlling the movement of the first slide along the first slide by the size of the frame, so as to support and fix the frames of different sizes. Then, the first transmission arm at one end of the receiving plate moves so that the end rod of the transmission arm is inserted into the reserved hole of the frame to perform the initial positioning operation.

[0015] 2. Simultaneously, the second transmission arms on both sides of the receiving plate can rotate to adjust the angle, enabling positioning and clamping of the frame from both sides. At the same time, the two pressure rods at the upper end of the gantry facilitate the installation and fixation of the frame from the top. Finally, the frame can be positioned in all directions by rotating the third transmission arm at the upper end of the support plate. Compared with the positioning fixture in the existing technology "An Integrated Welding Positioning Fixture for Electric Vehicle Frame", this utility model, through the cooperation of the above structures, can facilitate the all-round positioning operation of electric vehicle frames of different sizes as needed, thereby enhancing the versatility and safety of the fixture. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the right side of the positioning component of this utility model;

[0018] Figure 3 This is a side view of the positioning component structure of this utility model;

[0019] Figure 4 This is a rear view of the positioning component structure of this utility model.

[0020] In the diagram: 100, Positioning assembly; 101, Positioning base frame; 102, Support plate; 103, First support; 104, First transmission arm; 105, Second support; 106, Second transmission arm; 107, Horizontal plate; 108, Gantry frame; 109, Third support;

[0021] 110. Extrusion rod; 120. Support plate; 130. Fourth support; 140. Third transmission arm; 150. First chute; 160. First extrusion block; 111. Second chute; 112. Second extrusion block;

[0022] 121. First support block; 122. First pressure bar; 131. Second support block; 132. Second pressure bar; 141. Third support block; 142. Third pressure bar;

[0023] 200. Chassis body. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1

[0026] Please see Figure 1 - Figure 4 This utility model provides a positioning fixture for assembling electric vehicle frames, including a positioning component 100;

[0027] The positioning component 100 includes a positioning base frame 101. A receiving plate 102 is mounted on the upper end of the positioning base frame 101. A plurality of first supports 103 are mounted on one end of the receiving plate 102. Each of the first supports 103 has a first transmission arm 104 at its upper end. Second supports 105 are mounted on both sides of the receiving plate 102. A second transmission arm 106 is mounted on the upper end of each second support 105. Horizontal plates 107 are mounted on both sides of the upper end of the receiving plate 102. A gantry frame 108 is fixedly mounted on the upper end of each of the two horizontal plates 107. Two gantry frames... The upper end of the gantry 108 is symmetrically provided with a third support 109. The upper end of the third support 109 is equipped with a compression rod 110. The support plate 102 is provided with support plates 120 on both sides of the end away from the first support 103. The upper end of the support plate 120 is equipped with a fourth support 130. The upper end of the fourth support 130 is equipped with a third transmission arm 140. The surface of the support plate 102 is provided with a first sliding groove 150. Two first compression blocks 160 are slidably connected inside the first sliding groove 150. The upper end of the support plate 102 is provided with a frame body 200.

[0028] In one specific embodiment, the positioning component 100 facilitates omnidirectional positioning and clamping operations for electric vehicle frames of different sizes, thereby significantly enhancing the versatility and safety of the positioning fixture. When positioning and clamping electric vehicle frames of different sizes, the frame body 200 is first placed on the upper end of the receiving plate 102. Then, the distance between the two first pressing blocks 160 and the two blocks is adjusted by moving along the first sliding groove 150, thus clamping and positioning the chassis of the frame body 200 of different sizes. Next, several first transmission arms 1 at one end of the receiving plate 102... 04 Rotating the end of the rod allows it to be inserted into the pre-drilled hole in the frame body 200 for further positioning. The second transmission arms 106 on both sides of the receiving plate 102 rotate to adjust their angle, thereby positioning and clamping the frame body 200 from both sides. Finally, the two compression rods 110 at the top of the gantry 108 facilitate compression and fixing of the frame body 200 from the top. Finally, the third transmission arm 140 at the top of the support plate 120 rotates to perform omnidirectional positioning of the frame, thus enhancing the versatility and safety of the positioning fixture.

[0029] Please see Figure 2 - Figure 4 Two second grooves 111 are provided at one end of the receiving plate 102, and a second pressing block 112 is slidably connected inside each of the two second grooves 111.

[0030] In one specific embodiment, by controlling the second pressing block 112 to move along the second slide groove 111, the frame body 200 can be assisted in positioning, thereby improving the positioning and installation stability of the frame body 200.

[0031] Please see Figure 2 - Figure 4 Each of the two gantry frames 108 has a first support block 121 symmetrically provided at one end, and a first pressure rod 122 is snapped between the two first support blocks 121.

[0032] In one specific embodiment, the first pressure rod 122 facilitates fixing the frame body 200 from the front end, preventing the front end from moving and affecting the positioning effect.

[0033] Please see Figure 2 - Figure 4 The other end of each of the two gantry frames 108 is fixedly installed with a second support block 131, and a second pressure rod 132 is snapped between the two second support blocks 131.

[0034] In one specific embodiment, the second pressure bar 132 can fix the frame body 200 from the end, thereby helping to improve the installation stability of the frame body 200.

[0035] Please see Figure 2 - Figure 4 A third support block 141 is fixedly installed in the middle of each of the two gantry frames 108, and a third pressure rod 142 is snapped between the two third support blocks 141.

[0036] In one specific embodiment, the third pressure bar 142 is convenient to be fixed from the middle of the frame body 200, and can be quickly disassembled by removing the third pressure bar 142 from the third support block 141.

[0037] Please see Figure 2 - Figure 4 The first transmission arm 104, the second transmission arm 106, and the third transmission arm 140 are connected in series.

[0038] In one specific embodiment, the first transmission arm 104, the second transmission arm 106, and the third transmission arm 140 in series structure facilitate simultaneous control of opening and closing, thereby improving the clamping and positioning efficiency of the frame body 200.

[0039] Please see Figure 2 - Figure 4 The first pressure bar 122, the second pressure bar 132 and the third pressure bar 142 are all made of hollow stainless steel.

[0040] In one specific embodiment, the first pressure bar 122, the second pressure bar 132, and the third pressure bar 142, made of hollow stainless steel, can reduce their weight while increasing their strength, thereby reducing cost and extending their service life.

[0041] Working principle: When positioning and clamping electric vehicle frames of different sizes, the frame body 200 is first placed on the upper end of the receiving plate 102, and the two first pressing blocks 160 are controlled to move along the first sliding groove 150 to adjust the distance, thereby clamping and positioning the chassis of the frame body 200 of different sizes. At the same time, several first transmission arms 104 at one end of the receiving plate 102 rotate so that their end inserts are inserted into the reserved holes of the frame body 200, thereby further positioning them. The second transmission arms 106 on both sides of the receiving plate 102 rotate to adjust the angle so as to position and clamp the frame body 200 from both sides. Finally, the two pressing rods 110 at the upper end of the gantry frame 108 facilitate pressing and fixing the frame body 200 from the top, thereby enhancing the versatility and safety of the positioning fixture.

[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A positioning fixture for assembling electric vehicle frames, characterized in that, include: The positioning component (100) includes a positioning base frame (101), a support plate (102) is installed on the upper end of the positioning base frame (101), a plurality of first supports (103) are installed on one end of the support plate (102), a first transmission arm (104) is provided on the upper end of each of the plurality of first supports (103), a second support (105) is provided on both sides of the support plate (102), a second transmission arm (106) is provided on the upper end of the second support (105), a horizontal plate (107) is installed on both sides of the upper end of the support plate (102), and a gantry frame (108) is fixedly installed on the upper end of each of the two horizontal plates (107). The upper ends of the two gantry frames (108) are symmetrically provided with third supports (109), and the upper ends of the third supports (109) are equipped with extrusion rods (110). The receiving plate (102) is provided with support plates (120) on both sides of the end away from the first support (103). The upper ends of the support plates (120) are equipped with fourth supports (130), and the upper ends of the fourth supports (130) are equipped with third transmission arms (140). The surface of the receiving plate (102) is provided with a first sliding groove (150), and two first extrusion blocks (160) are slidably connected inside the first sliding groove (150). The upper end of the receiving plate (102) is provided with a frame body (200).

2. The positioning fixture for electric vehicle frame assembly according to claim 1, characterized in that: Two second grooves (111) are provided at one end of the receiving plate (102), and a second pressing block (112) is slidably connected inside the two second grooves (111).

3. A positioning fixture for assembling an electric vehicle frame according to claim 1, characterized in that: Each of the two gantry frames (108) is symmetrically provided with a first support block (121) at one end, and a first pressure rod (122) is snapped between the two first support blocks (121).

4. A positioning fixture for assembling an electric vehicle frame according to claim 1, characterized in that: The other end of each of the two gantry frames (108) is fixedly installed with a second support block (131), and a second pressure rod (132) is snapped between the two second support blocks (131).

5. A positioning fixture for assembling an electric vehicle frame according to claim 1, characterized in that: A third support block (141) is fixedly installed in the middle of each of the two gantry frames (108), and a third pressure rod (142) is snapped between the two third support blocks (141).

6. A positioning fixture for assembling an electric vehicle frame according to claim 1, characterized in that: The first transmission arm (104), the second transmission arm (106), and the third transmission arm (140) are connected in series.

7. A positioning fixture for assembling an electric vehicle frame according to claim 3, characterized in that: The first pressure bar (122), the second pressure bar (132) and the third pressure bar (142) are all made of hollow stainless steel.

Citation Information

Patent Citations

  • Integrated welding and positioning clamp for electric vehicle frame

    CN221849136U