Pipeline inner wall rust removal equipment

Abstract

The utility model relates to the field of machining equipment, in particular to pipeline inner wall rust removal equipment which comprises a base, a pipeline rotating device is fixedly installed on the base, the pipeline rotating device clamps one end of a pipeline and drives the pipeline to rotate, a rust removal device is correspondingly arranged on the other opposite side of the pipeline rotating device, and the pipeline rotating device is fixedly installed on the base. The rust removal device reciprocates in the pipeline, a sliding device is arranged on the base, the sliding device is movably connected with the rust removal device, at least one pipeline supporting assembly is arranged on the base, the pipeline supporting assembly is slidably connected with the sliding device, and the pipeline abuts against the pipeline supporting assembly. According to the rust removal equipment for the inner wall of the pipeline, the positions of the pipeline supporting assembly and the rust removal device can be easily and rapidly adjusted so as to meet the rust removal requirements of pipelines of various lengths, and convenient and fast adjustment operation is achieved.

Description

Technical Field

[0001] This utility model relates to the field of machining equipment, and in particular to a rust removal device for the inner wall of a pipe. Background Technology

[0002] Given the environmental factors, particularly the effects of oxides, that affect steel pipes during storage, corrosion is a common occurrence. Typically, this corrosion falls under the category of chemical corrosion, a relatively slow process. However, over time, corrosion forms a thin, porous layer of brown rust on the pipe surface. Under the combined influence of air and moisture, this rust gradually leads to perforation on the pipe surface. Therefore, thorough rust removal before the steel pipes are put into use is crucial to prevent further corrosion. During machining, especially just before use, it is essential to ensure that the rust on the inner wall of the pipe is completely removed. Currently, most rust removal devices on the market are fixed designs, lacking the flexibility to effectively remove rust from pipes of varying lengths. Utility Model Content

[0003] In view of the above-mentioned shortcomings of current pipe internal rust removal equipment, this utility model provides a pipe internal rust removal device that can easily and quickly adjust the position of the pipe support components and rust removal device to adapt to the rust removal needs of pipes of various lengths and achieve convenient adjustment operation.

[0004] To achieve the above objectives, the embodiments of this utility model adopt the following technical solutions:

[0005] A pipe rust removal device includes a base, on which a pipe rotating device is fixedly installed. The pipe rotating device clamps one end of the pipe and drives the pipe to rotate. A rust removal device is correspondingly arranged on the opposite side of the pipe rotating device. The rust removal device reciprocates inside the pipe. A sliding device is provided on the base and is movably connected to the rust removal device. At least one pipe support assembly is provided on the base and is slidably connected to the sliding device. The pipe abuts against the pipe support assembly.

[0006] According to one aspect of the present invention, the sliding device includes a slide rail and a lead screw, the slide rail is disposed on the base, the lead screw passes through the base, and one end of the lead screw is connected to a slide rail drive motor.

[0007] According to one aspect of the present invention, the pipe support assembly includes a pipe support base, a limiting slider is provided at the bottom end of the pipe support base, the limiting slider is disposed in the slide rail, a plurality of rollers are provided at the upper end of the pipe support base, the rollers abut against the pipe, and a roller is provided at the bottom end of the pipe support base, the roller sliding on the top surface of the base.

[0008] According to one aspect of the present invention, the base is provided with a plurality of fixing holes, and after the pipe support assembly is adjusted to a preset position, the pipe support assembly is fixed to the base by fasteners.

[0009] According to one aspect of the present invention, the pipe rotating device includes a weighted base and a rotating shaft. The weighted base is fixedly installed on the base, the rotating shaft passes through the weighted base, a support cylinder is sleeved on the rotating shaft, a pipe clamping assembly is provided inside the support cylinder, the pipe clamping assembly firmly clamps the pipe, and the rotating shaft is connected to a rotating drive device.

[0010] According to one aspect of the present invention, a rust collection device is also included, the rust collection device comprising a vacuum pump and a collection pipe, the vacuum pump being connected to the collection pipe, the collection pipe passing through the inside of the rotating shaft and extending into the pipeline.

[0011] According to one aspect of the present invention, the pipe clamping assembly includes an outer clamping arm and an inner clamping arm. An outer adjusting screw is provided on the outer clamping arm and passes through the support cylinder. An elastic element is connected to the inner clamping arm and the elastic element is connected to the rotating shaft.

[0012] According to one aspect of the present invention, the rust removal device includes a support base, the support base being slidably connected to the sliding device, a power rod being provided on the support base, a rust removal mechanism being provided at one end of the power rod, and the power rod being connected to the power mechanism.

[0013] According to one aspect of the present invention, the power mechanism includes a rust-removing motor, a gear, and a driving worm gear. The output end of the rust-removing motor is connected to the driving worm gear, the driving worm gear is meshed with the gear, and the gear is meshed with the power rod.

[0014] According to one aspect of the present invention, the rust removal mechanism includes a threaded sleeve, which is threadedly connected to one end of the power rod, and a rust removal ring is connected to the outer periphery of the threaded sleeve, the rust removal ring being covered with a steel brush.

[0015] The advantages of this utility model are as follows: The installation of a slide rail device, rollers, limit sliders, and moving sliders allows for easy and quick adjustment of the pipe support components and rust removal device to meet the rust removal needs of pipes of various lengths, enabling convenient adjustment. The pipe rotation device allows the pipe to rotate, while the rust removal ring reciprocates against the inner wall of the pipe. The combined effect of rotation and reciprocating motion quickly cleans the inside of the pipe. The pipe can be installed and secured according to its diameter by rotating the adjusting screw. The outer wall of the pipe abuts against the outer clamping arm, and the elastic element ensures close contact between the inner wall of the pipe and the inner clamping arm, resulting in a more uniform contact area and higher stability during rotation. Inner and outer protective pads on the inner and outer clamping arms prevent damage to the inner and outer walls of the pipe. A threaded sleeve on the rust removal ring, with an external thread at one end of the power rod, allows for easy assembly and disassembly of the rust removal ring for repeated use. This design is easy to manufacture, low in cost, and convenient to use. By inserting a collection pipe through the through-hole and extending into the pipe, rust debris can be collected promptly during rust removal operations. This utility model provides a pipe inner wall rust removal device that allows for easy and quick adjustment of the pipe support components and rust removal device positions to adapt to the rust removal needs of pipes of various lengths, achieving convenient adjustment operations. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a first-view perspective three-dimensional structural diagram of a pipe inner wall rust removal device according to the present invention;

[0018] Figure 2 This is a schematic diagram of the pipe rotation device of a pipe inner wall rust removal equipment according to the present invention;

[0019] Figure 3 This is a cross-sectional schematic diagram of a pipe inner wall rust removal device according to the present invention;

[0020] Figure 4 This is a second-view perspective three-dimensional structural diagram of the pipe inner wall rust removal device according to this utility model. The names corresponding to the serial numbers in the figure are as follows:

[0021] 1. Pipe rotation device; 11. Weighted base; 12. Support cylinder; 13. Pipe clamping assembly; 131. Outer clamping arm; 132. Outer protective pad; 133. Outer adjusting screw; 134. Inner clamping arm; 135. Elastic element; 136. Inner protective pad; 14. Rotating shaft; 141. Through hole; 15. Rotary motor; 16. Transmission components; 2. Rust removal device; 21. Support base; 22. Drive worm gear; 23. Gear; 24. Rust removal motor; 25. 26. Power rod; 26. Rust removal mechanism; 261. Threaded sleeve; 262. Connecting rod; 263. Steel brush; 27. Stop block; 28. Moving slider; 3. Pipe support assembly; 31. Pipe support seat; 32. Roller; 33. Roller; 34. Limiting slider; 4. Rust collection device; 41. Vacuum pump; 42. Collection pipe; 5. Pipe; 6. Base; 62. Fixing hole; 7. Sliding device; 71. Slide rail drive motor; 72. Slide rail; 73. Lead screw. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are used only for the convenience of describing this application and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] It should be noted that if an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. If an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. If so, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this application are for illustrative purposes only and do not represent the only possible implementation.

[0025] Example 1

[0026] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a pipe inner wall rust removal device includes a base 6, on which a pipe rotating device 1 is fixedly installed. The pipe rotating device 1 clamps one end of a pipe 5 and drives the pipe 5 to rotate. On the opposite side of the pipe rotating device 1, a rust removal device 2 is correspondingly arranged. The rust removal device 2 reciprocates inside the pipe 5. A sliding device 7 is provided on the base 6 and is movably connected to the rust removal device 2. At least one pipe support assembly 3 is provided on the base 6 and is slidably connected to the sliding device 7. The pipe 5 abuts against the pipe support assembly 3.

[0027] In this embodiment, the sliding device 7 includes a slide rail 72 and a lead screw 73. The slide rail 72 is disposed on the base 6, and the lead screw 73 passes through the base 6. One end of the lead screw 73 is connected to a slide rail drive motor 71, and the slide rail drive motor 71 is fixedly installed on the base 6.

[0028] In this embodiment, the pipe support assembly 3 includes a pipe support base 31. A limiting slider 34 is provided at the bottom of the pipe support base 31, and the limiting slider 34 is disposed within the slide rail 72. A plurality of rollers 32 are provided at the upper end of the pipe support base 31. The rollers 32 abut against the pipe 5, thereby fixing the pipe 5 in a relative position together with the pipe rotating device 1. Simultaneously, when the pipe 5 needs to rotate, the rollers 32 can rotate under external force, thereby driving the pipe to rotate. Preferably, the top of the pipe support base 31 is V-shaped, and rollers 32 are provided on both sides of the V-shape. A roller 33 is provided at the bottom end of the pipe support base 31, and the roller 33 slides on the top surface of the base 6. The roller 33 is fixedly mounted on the pipe support base 31 by a rolling mounting bracket. Preferably, there are four rollers 33, disposed on both sides of the pipe support base 31. The base 6 is provided with several fixing holes 62. When it is necessary to adjust the position of the pipe support assembly 3, the operator adjusts the pipe support assembly 3 to the preset position and then fixes the pipe support assembly 3 to the base 6 with fasteners to prevent displacement of the pipe support assembly 3 during the rust removal process. The fasteners can be bolts, screws, etc.

[0029] In this embodiment, the pipe rotating device 1 includes a weighted base 11 and a rotating shaft 14. The weighted base 11 is fixedly installed on the base 6. The rotating shaft 14 passes through the weighted base 11. A support cylinder 12 is sleeved on the rotating shaft 14. A pipe clamping assembly 13 is provided inside the support cylinder 12. The pipe clamping assembly 13 firmly clamps the pipe 5. The rotating shaft 14 is connected to a rotating drive device.

[0030] In this embodiment, the rotary drive device includes a pipe rotary motor 15 and a transmission component 16. The pipe rotary motor 15 is located at any position on one side of the weighted base 11. The pipe rotary motor 15 is connected to the rotating shaft 14 through the transmission component 16. The transmission component 16 is not limited and can be a belt, chain, etc.

[0031] In this embodiment, the pipe clamping assembly 13 includes an outer clamping arm 131 and an inner clamping arm 134. An outer adjusting screw 133 is provided on the outer clamping arm 131 and passes through the support cylinder 12. An elastic element 135 is connected to the inner clamping arm 134 and is connected to the rotating shaft 14. The outer clamping arm 131 and the inner clamping arm 134 clamp the outer and inner walls of the pipe 5, respectively. Preferably, four outer clamping arms 131 and four inner clamping arms 134 are provided, and the inner and outer clamping arms are arranged opposite each other on the inner and outer walls of the pipe 5, tightly clamping the pipe 5 through the inner clamping arms 134. The elastic element 135 can be a helical compression spring, a disc spring, etc. An outer protective pad 132 is provided on the outer clamping arm 131, and the outer protective pad 132 is located on the outer wall side of the pipe 5. An inner protective pad 136 is provided on the inner clamping arm 134, and the inner protective pad 136 is located on the inner wall side of the pipe 5. The material of the inner and outer protective pads is not limited and can be silicone, rubber, or other materials. They can protect the inner and outer walls of the pipe 5 from damage while increasing the friction between the inner and outer clamping arms and the pipe 5. Adjusting the outer adjusting screw 133 can adjust the outer circumferential size of the outer clamping arm 131 to securely clamp or remove the pipe 5. At the same time, the inner clamping arm 134 can cooperate with the outer clamping arm 131 to securely clamp the pipe 5.

[0032] In this embodiment, the rust removal device 2 includes a support base 21. A movable slider 28 is provided at the bottom end of the support base 21. The movable slider 28 is sleeved on the lead screw 73 and slidably connected to the slide rail 72. In use, the slide rail drive motor 71 drives the lead screw 73 to rotate, thereby pushing the rust removal device 2 to slide within the slide rail 72. A power rod 25 is provided on the support base 21. One end of the power rod 25 has an external thread, and the other end has a stop block 27, which limits the extension and retraction position of the power rod 25. A helix is ​​provided in the middle of the power rod 25 for easy engagement with the gear 23. One end of the power rod 25 is threadedly connected to a rust removal mechanism 26, and the power rod 25 is connected to the power mechanism. Preferably, a power rod mounting bracket is provided on the support base 21. The power rod mounting bracket is installed on the support base 21 by fasteners. The power rod 25 passes through the power rod mounting bracket. The fasteners can be screws. When performing rust removal operations on pipes 5 of different lengths, the power rod mounting bracket and the power rod 25 can be replaced to flexibly adapt to pipes of various lengths.

[0033] In this embodiment, the power mechanism includes a rust-removing motor 24, a gear 23, and a driving worm gear 22. The rust-removing motor 24 is mounted on one side of the support base 21, and its output end is connected to the driving worm gear 22. The driving worm gear 22 passes through the support base 21 and meshes with the gear 23. The gear 23 is installed inside the support base 21 and meshes with the power rod 25. The rust-removing motor 24 drives the driving worm gear 22 to rotate, thereby driving the meshed gear 23 to rotate, which in turn drives the power rod 25 to extend and retract within the pipe.

[0034] In this embodiment, the rust removal mechanism 26 includes a threaded sleeve 261, which is threadedly connected to one end of the power rod 25. A rust removal ring is connected to the outer circumference of the threaded sleeve 261, and the rust removal ring is connected to the threaded sleeve 261 via a connecting rod 262. A steel wire brush 263 is wrapped around the rust removal ring. By providing the threaded sleeve 261, it is convenient to replace the brush of different sizes according to the pipe 5 of different sizes. Under the friction of the steel wire brush, the inner wall of the pipe 5 can be effectively derusted, improving the rust removal efficiency.

[0035] The beneficial effects of this embodiment are as follows: By incorporating a slide rail device, rollers, limit sliders, and moving sliders, the positions of the pipe support and rust removal device can be easily and quickly adjusted to meet the rust removal needs of pipes of various lengths, achieving convenient adjustment operations. The pipe rotation device allows the pipe to rotate, while the rust removal ring reciprocates against the inner wall of the pipe. The combined effect of rotation and reciprocating motion quickly cleans the inside of the pipe. The pipe can be installed and tightened according to its diameter by rotating the adjusting screw. The outer wall of the pipe abuts against the outer clamping arm, and the elastic element ensures close contact between the inner wall of the pipe and the inner clamping arm, resulting in a more uniform contact area and higher stability during rotation. Inner and outer protective pads on the inner and outer clamping arms prevent damage to the inner and outer walls of the pipe. A threaded sleeve on the rust removal ring, with an external thread at one end of the power rod, allows for easy assembly and disassembly of the rust removal ring, enabling repeated use. This design is easy to manufacture, low in cost, and convenient to use.

[0036] Example 2

[0037] The difference between this embodiment and Embodiment 1 is that this embodiment also includes a rust collection device 4, which includes a vacuum pump 41 and a collection pipe 42. The vacuum pump 41 is connected to the collection pipe 42. A through hole 141 is provided on the rotating shaft 14. The collection pipe 42 passes through the through hole 141 inside the rotating shaft 14 and extends into the pipe 5.

[0038] The working principle or operation process in this implementation is as follows: During use, the pipe 5 is placed inside the support cylinder 12. The pipe clamping assembly 13 and the pipe support assembly 3 work together to ensure that the pipe 5 remains horizontal. By adjusting the external adjusting screw 133, the external clamping arm 131 firmly fixes the pipe 5. The rotary motor 15 is started, driving the rotating shaft 14 to rotate. The rotation of the rotating shaft 14 causes the support cylinder 12 and the pipe clamping assembly 13 to rotate synchronously, thereby achieving synchronous rotation of the pipe 5, which is firmly clamped by the pipe clamping assembly 13. At the same time, the rust removal motor 24 is started, causing the active worm gear 22 to rotate, which in turn drives the power rod 25 to reciprocate, causing the rust removal mechanism 26 to reciprocate and clean the rust inside the pipe 5. Under the combined action of rotation and reciprocating motion, the rust inside the pipe 5 is quickly removed. At the same time, the vacuum pump 41 is started to quickly collect the rust debris cleaned from the inner wall of the pipe. When cleaning pipes of different lengths, first loosen the fasteners between the pipe support assembly 3 and the base 6, push the pipe support assembly 3 to adjust it to the preset position, and then fix the pipe support assembly 3 to the base 6 using the fasteners. Start the drive slide rail drive motor 71, slide the rust removal device 2 to the preset position, and the rust removal operation can begin.

[0039] The beneficial effect of this embodiment is that, by inserting a collection tube through the through hole and extending into the pipeline, rust debris can be collected in a timely manner during rust removal operations.

[0040] The advantages of this utility model are as follows: The installation of a slide rail device, rollers, limit sliders, and moving sliders allows for easy and quick adjustment of the pipe support components and rust removal device to meet the rust removal needs of pipes of various lengths, enabling convenient adjustment. The pipe rotation device allows the pipe to rotate, while the rust removal ring reciprocates against the inner wall of the pipe. The combined effect of rotation and reciprocating motion quickly cleans the inside of the pipe. The pipe can be installed and secured according to its diameter by rotating the adjusting screw. The outer wall of the pipe abuts against the outer clamping arm, and the elastic element ensures close contact between the inner wall of the pipe and the inner clamping arm, resulting in a more uniform contact area and higher stability during rotation. Inner and outer protective pads on the inner and outer clamping arms prevent damage to the inner and outer walls of the pipe. A threaded sleeve on the rust removal ring, with an external thread at one end of the power rod, allows for easy assembly and disassembly of the rust removal ring for repeated use. This design is easy to manufacture, low in cost, and convenient to use. By inserting a collection pipe through the through-hole and extending into the pipe, rust debris can be collected promptly during rust removal operations. This utility model provides a pipe inner wall rust removal device that allows for easy and quick adjustment of the pipe support components and rust removal device positions to adapt to the rust removal needs of pipes of various lengths, achieving convenient adjustment operations.

[0041] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A pipe inner wall rust removal device, comprising a base (6), on which a pipe rotating device (1) is fixedly installed, the pipe rotating device (1) clamping one end of a pipe (5) and driving the pipe (5) to rotate, and a rust removal device (2) correspondingly arranged on the opposite side of the pipe rotating device (1), the rust removal device (2) reciprocating inside the pipe (5), characterized in that, A sliding device (7) is provided on the base (6), and the sliding device (7) is movably connected to the rust removal device (2). At least one pipe support assembly (3) is provided on the base (6), and the pipe support assembly (3) is slidably connected to the sliding device (7). The pipe (5) abuts against the pipe support assembly (3).

2. The pipe inner wall rust removal equipment according to claim 1, characterized in that, The sliding device (7) includes a slide rail (72) and a lead screw (73). The slide rail (72) is mounted on the base (6), and the lead screw (73) is mounted on the base (6). One end of the lead screw (73) is connected to a slide rail drive motor (71).

3. The pipe inner wall rust removal equipment according to claim 2, characterized in that, The pipe support assembly (3) includes a pipe support base (31), a limiting slider (34) is provided at the bottom end of the pipe support base (31), the limiting slider (34) is provided in the slide rail (72), a plurality of rollers (32) are provided at the upper end of the pipe support base (31), the rollers (32) abut against the pipe (5), and a roller (33) is provided at the bottom end of the pipe support base (31), the roller (33) slides on the top surface of the base (6).

4. The pipe inner wall rust removal equipment according to claim 3, characterized in that, The base (6) is provided with several fixing holes (62). After the pipe support assembly (3) is adjusted to the preset position, the pipe support assembly (3) is fixed to the base (6) by fasteners.

5. The pipe inner wall rust removal equipment according to claim 1, characterized in that, The pipe rotating device (1) includes a weighted base (11) and a rotating shaft (14). The weighted base (11) is fixedly installed on the base (6). The rotating shaft (14) passes through the weighted base (11). A support cylinder (12) is sleeved on the rotating shaft (14). A pipe clamping assembly (13) is provided inside the support cylinder (12). The pipe clamping assembly (13) firmly clamps the pipe (5). The rotating shaft (14) is connected to a rotating drive device.

6. The pipe inner wall rust removal equipment according to claim 5, characterized in that, It also includes a rust collection device (4), which includes a vacuum pump (41) and a collection pipe (42). The vacuum pump (41) is connected to the collection pipe (42), which passes through the inside of the rotating shaft (14) and extends into the pipe (5).

7. The pipe inner wall rust removal equipment according to claim 5, characterized in that, The pipe clamping assembly (13) includes an outer clamping arm (131) and an inner clamping arm (134). An outer adjusting screw (133) is provided on the outer clamping arm (131) and passes through the support cylinder (12). An elastic element (135) is connected to the inner clamping arm (134) and the elastic element (135) is connected to the rotating shaft (14).

8. The pipe inner wall rust removal equipment according to claim 1, characterized in that, The rust removal device (2) includes a support base (21), which is slidably connected to the sliding device (7). A power rod (25) is provided on the support base (21), and a rust removal mechanism (26) is provided at one end of the power rod (25). The power rod (25) is connected to the power mechanism.

9. The pipe inner wall rust removal equipment according to claim 8, characterized in that, The power mechanism includes a rust removal motor (24), a gear (23) and a drive worm (22). The output end of the rust removal motor (24) is connected to the drive worm (22). The drive worm (22) is meshed with the gear (23). The gear (23) is meshed with the power rod (25).

10. The pipe inner wall rust removal equipment according to claim 8, characterized in that, The rust removal mechanism (26) includes a threaded sleeve (261), which is threaded to one end of the power rod (25). A rust removal ring is connected to the outer periphery of the threaded sleeve (261), and a steel brush (263) is wrapped around the rust removal ring.

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