Energy-saving biomass continuous carbonization furnace

Abstract

The utility model belongs to the technical field of carbonization furnaces, and particularly relates to an energy-saving biomass continuous carbonization furnace which comprises a base and a mounting seat fixedly mounted at the top of the base, and a plurality of combustion chambers are arranged on the mounting seat; the side plate is slidably mounted on one side of the mounting seat; the top cover is fixedly mounted on one side of the side plate, the bottom of the top cover makes contact with the top of the mounting base, and the top cover is used for being matched with the side plate to seal the two openings of the same combustion chamber; the plurality of push plates are respectively arranged in the plurality of combustion chambers and are used for pushing the carbonized biochar out of the combustion chambers; the pushing mechanism is arranged on the base and used for moving the multiple pushing plates; the moving mechanism is arranged on the mounting seat and is used for moving the side plates. According to the continuous carbonization device, continuous carbonization can be realized, carbonized biochar can be conveniently pushed out, the efficiency is improved, waste heat of exhausted high-temperature gas can be utilized, and energy is saved.

Description

Technical Field

[0001] This utility model relates to the field of carbonization furnace technology, and in particular to an energy-saving biomass continuous carbonization furnace. Background Technology

[0002] Biomass carbonization furnaces decompose biomass raw materials such as agricultural and forestry waste into carbonaceous solids by heating them under anaerobic or oxygen-deficient conditions, thereby achieving resource recycling and efficient utilization.

[0003] A search revealed that patent document CN204727844U discloses an energy-saving continuous carbonization furnace, comprising a furnace body with a top opening, a discharge hopper, a discharge auger, a stirring device, and support legs. The furnace body is divided into a carbonization section and a cooling section, with a grid between the two sections. The carbonization section includes an insulation layer, and a flue gas channel is provided on the inner wall of the insulation layer. A flue gas outlet is located at the top of the flue gas channel, and the bottom of the flue gas channel is fixed to the grid. A fan is connected to the flue gas outlet. A cooling device is provided in the cooling section, and a discharge hopper is located at the bottom of the cooling section. The outlet of the discharge hopper is connected to the inlet of the discharge auger. The carbonization process of this utility model is continuous and self-heating, consuming no fuel and producing no waste emissions. It has high carbonization output and a short production cycle, which is 1 / 20th that of traditional carbonization processes.

[0004] Patent document CN207962724U discloses an environmentally friendly and energy-saving biomass stove. It includes a stove body composed of a stove panel, a fire-gathering plate, an outer cylinder, and a furnace chamber. The stove panel is connected to the top opening of the outer cylinder. The fire-gathering plate is located below the stove panel and divides the inner cavity of the outer cylinder into an upper and lower cavity. The furnace chamber is located in the lower cavity of the outer cylinder, and a water storage cavity is formed between the furnace chamber, the outer cylinder, and the fire-gathering plate. A primary air inlet and a secondary air inlet are respectively provided on the bottom and wall of the outer cylinder. A chimney is connected to the wall of the outer cylinder between the fire-gathering plate and the stove panel, and the chimney inlet is equipped with a flue gas filter. This design, with its secondary air inlet, water storage cavity, and flue gas filter, overcomes the shortcomings of insufficient thermal energy utilization and low combustion efficiency in existing technologies. It produces no environmental pollution, saves energy, and has a scientifically sound, simple, and compact overall structure, making it easy to use. It is widely applicable to the combustion of biomass fuels.

[0005] Existing biomass carbonization furnaces require the biochar produced during combustion to be removed, then materials to be loaded, and then carbonized again, resulting in low efficiency. Therefore, we propose an energy-saving continuous biomass carbonization furnace to solve the above problems. Utility Model Content

[0006] The purpose of this invention is to solve the problem of low efficiency caused by the need to remove the biochar obtained from combustion, refill materials, and then perform combustion and carbonization again when using a biomass carbonization furnace. Therefore, an energy-saving continuous biomass carbonization furnace is proposed.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] An energy-saving biomass continuous carbonization furnace includes:

[0009] The base and the mounting bracket fixedly installed on the top of the base, the mounting bracket being provided with multiple combustion chambers;

[0010] Side panel, slidably mounted on one side of the mounting base;

[0011] The top cover is fixedly installed on one side of the side plate. The bottom of the top cover contacts the top of the mounting base. The top cover is used to cooperate with the side plate to close the two openings of the same combustion chamber.

[0012] Multiple push plates, each located in a different combustion chamber, are used to push the carbonized biochar out of the combustion chamber;

[0013] The actuation mechanism, located on the base, is used to move multiple push plates;

[0014] The moving mechanism, located on the mounting base, is used to move the side plate.

[0015] Preferably, the pushing mechanism includes multiple electric push rods fixedly installed on the top of the base, and a movable plate is fixedly installed on the output shaft of each of the multiple electric push rods.

[0016] Preferably, push rods are fixedly installed on one side of each of the multiple movable plates, and one end of each push rod is fixedly connected to the multiple push plates.

[0017] Preferably, sliding holes are provided on one side of the inner wall of each of the multiple combustion chambers, and the outer sides of the multiple push rods are slidably connected to the inner walls of the multiple sliding holes respectively.

[0018] Preferably, the moving mechanism includes a moving base, a moving groove is provided on one side of the mounting base, the moving base is slidably installed in the moving groove, and one side of the moving base is fixedly connected to the side plate.

[0019] Preferably, a screw is rotatably installed in the movable slot, the screw is threadedly connected to the movable seat, and a motor is fixedly installed on one side of the mounting seat. The output shaft of the motor extends into the movable slot and is fixedly connected to one end of the screw.

[0020] Preferably, an ignition device and a vacuum device are connected to the side plate.

[0021] Preferably, an air outlet pipe is fixedly connected to the top cover, and a conveying pipe is rotatably connected to the air outlet pipe.

[0022] Compared with the prior art, the advantages of this utility model are:

[0023] The biomass material to be carbonized is placed into multiple combustion chambers. The two openings of one combustion chamber are sealed by side plates and a top cover. Then, excess air is extracted from the combustion chamber by a vacuum device. The biomass material is then carbonized by an ignition device. The high-temperature gas generated by combustion is discharged from the delivery pipe. The high-temperature gas preheats the biomass material in the next combustion chamber, which is relatively energy-efficient. After carbonization in one combustion chamber is completed, the side plates and top cover are sealed to the two openings of the next combustion chamber, and the biomass in the next combustion chamber is directly carbonized. During the carbonization process, an electric push rod drives a moving plate to move towards the mounting base. The moving plate drives a push plate to move through the push rod. The push plate pushes the carbonized biomass material out of the combustion chamber, which can achieve continuous carbonization and improve efficiency.

[0024] This invention enables continuous carbonization, facilitates the ejection of carbonized biochar, improves efficiency, and allows for the utilization of waste heat from the discharged high-temperature gas, resulting in energy savings. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of an energy-saving biomass continuous carbonization furnace proposed in this utility model.

[0026] Figure 2 This is a three-dimensional structural diagram of an energy-saving biomass continuous carbonization furnace proposed in this utility model.

[0027] Figure 3 This utility model proposes an energy-saving continuous biomass carbonization furnace. Figure 2 A schematic diagram of the structure after removing the side panels, ignition device, and vacuum device.

[0028] Figure 4 This is a schematic diagram of the gas outlet pipe and conveying pipe of an energy-saving biomass continuous carbonization furnace proposed in this utility model.

[0029] In the diagram: 1. Base; 2. Mounting seat; 3. Combustion chamber; 4. Side plate; 5. Top cover; 6. Gas outlet pipe; 7. Delivery pipe; 8. Push plate; 9. Push rod; 10. Moving plate; 11. Electric push rod; 12. Moving slot; 13. Moving seat; 14. Screw; 15. Motor; 16. Ignition device; 17. Vacuum device. Detailed Implementation

[0030] The technical solutions in this embodiment will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this embodiment, and not all embodiments. Example 1

[0031] Reference Figures 1-4 An energy-saving biomass continuous carbonization furnace, comprising:

[0032] The base 1 and the mounting seat 2 fixedly installed on the top of the base 1, the mounting seat 2 being provided with multiple combustion chambers 3;

[0033] Side plate 4 is slidably mounted on one side of mounting base 2;

[0034] The top cover 5 is fixedly installed on one side of the side plate 4. The bottom of the top cover 5 contacts the top of the mounting base 2. The top cover 5 is used to cooperate with the side plate 4 to close the two openings of the same combustion chamber 3.

[0035] Multiple push plates 8 are respectively installed in multiple combustion chambers 3 to push the carbonized biochar out of the combustion chambers 3;

[0036] The driving mechanism, located on the base 1, is used to move multiple push plates 8;

[0037] The moving mechanism, located on the mounting base 2, is used to move the side plate 4.

[0038] In this embodiment, the pushing mechanism includes multiple electric push rods 11 fixedly installed on the top of the base 1, and a movable plate 10 is fixedly installed on the output shaft of each of the multiple electric push rods 11.

[0039] In this embodiment, push rods 9 are fixedly installed on one side of each of the multiple movable plates 10, and one end of each push rod 9 is fixedly connected to a multiple push plate 8.

[0040] In this embodiment, sliding holes are provided on one side of the inner wall of each of the multiple combustion chambers 3, and the outer sides of the multiple push rods 9 are slidably connected to the inner walls of the multiple sliding holes respectively.

[0041] In this embodiment, the moving mechanism includes a moving seat 13. A moving groove 12 is provided on one side of the mounting seat 2. The moving seat 13 is slidably installed in the moving groove 12. One side of the moving seat 13 is fixedly connected to the side plate 4.

[0042] In this embodiment, a screw 14 is rotatably installed in the movable groove 12. The screw 14 is threadedly connected to the movable seat 13. A motor 15 is fixedly installed on one side of the mounting seat 2. The output shaft of the motor 15 extends into the movable groove 12 and is fixedly connected to one end of the screw 14.

[0043] In this embodiment, an ignition device 16 and a vacuum device 17 are connected to the side plate 4.

[0044] In this embodiment, an air outlet pipe 6 is fixedly connected to the top cover 5, and a conveying pipe 7 is rotatably connected to the air outlet pipe 6.

[0045] In this embodiment, during use, the biomass material to be carbonized is placed into multiple combustion chambers 3. The motor 15 drives the screw 14 to rotate, causing the movable seat 13, threadedly connected to the screw 14, to move laterally. The movable seat 13 moves the side plate 4, which in turn moves the top cover 5. The side plate 4 and top cover 5 seal the two openings of one combustion chamber 3. Then, the vacuum device 17 extracts excess air from the combustion chamber 3. The biomass material is then carbonized by the ignition device 16. The high-temperature gas generated by combustion is discharged from the conveying pipe 7, and the high-temperature gas is used for the next combustion chamber. The biomass material in chamber 3 is preheated, which is more energy-efficient. After carbonization in one combustion chamber 3 is completed, the screw 14 is rotated by the motor 15, so that the side plate 4 and the top cover 5 close the two openings of the next combustion chamber 3, and the biomass in the next combustion chamber 3 is directly carbonized. During the carbonization process, the moving plate 10 is moved towards the mounting base 2 by the electric push rod 11. The moving plate 10 moves the push plate 8 by the push rod 9. The push plate 8 pushes the carbonized biomass material out of the combustion chamber 3. Through the above operation, continuous carbonization can be achieved and efficiency can be improved. Example 2

[0046] The difference from Embodiment 1 is that a locking bolt is threaded on the air outlet pipe 6, which locks the delivery pipe 7, making the delivery pipe 7 less flexible. It can rotate, but it will not rotate arbitrarily.

[0047] The rest is the same as in Example 1.

[0048] The circuits, electronic components, and control modules involved are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.

[0049] The above description is only a preferred embodiment of this practice, but the scope of protection of this embodiment is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope of the technology disclosed in this embodiment, based on the technical solution and the inventive concept of this embodiment, should be covered within the scope of protection of this embodiment.

Claims

1. An energy-saving continuous biomass carbonization furnace, characterized in that, include: The base (1) and the mounting seat (2) fixedly installed on the top of the base (1) are provided with multiple combustion chambers (3); Side plate (4) is slidably mounted on one side of mounting base (2); The top cover (5) is fixedly installed on one side of the side plate (4). The bottom of the top cover (5) contacts the top of the mounting base (2). The top cover (5) is used to cooperate with the side plate (4) to close the two openings of the same combustion chamber (3). Multiple push plates (8) are respectively located in multiple combustion chambers (3) to push out the carbonized biochar from the combustion chambers (3); A pushing mechanism, located on the base (1), is used to move multiple push plates (8); The moving mechanism is located on the mounting base (2) and is used to move the side plate (4).

2. The energy-saving biomass continuous carbonization furnace according to claim 1, characterized in that, The pushing mechanism includes multiple electric push rods (11) fixedly installed on the top of the base (1), and a movable plate (10) is fixedly installed on the output shaft of each of the multiple electric push rods (11).

3. The energy-saving biomass continuous carbonization furnace according to claim 2, characterized in that, Each of the multiple movable plates (10) has a push rod (9) fixedly installed on one side, and one end of the multiple push rods (9) is fixedly connected to the multiple push plates (8).

4. The energy-saving biomass continuous carbonization furnace according to claim 3, characterized in that, Each of the multiple combustion chambers (3) has a sliding hole on one side of its inner wall, and the outer side of each of the multiple push rods (9) is slidably connected to the inner wall of the multiple sliding holes.

5. An energy-saving continuous biomass carbonization furnace according to claim 4, characterized in that, The moving mechanism includes a moving seat (13), and a moving groove (12) is provided on one side of the mounting seat (2). The moving seat (13) is slidably installed in the moving groove (12), and one side of the moving seat (13) is fixedly connected to the side plate (4).

6. The energy-saving biomass continuous carbonization furnace according to claim 5, characterized in that, A screw (14) is rotatably installed in the movable groove (12). The screw (14) is threadedly connected to the movable seat (13). A motor (15) is fixedly installed on one side of the mounting seat (2). The output shaft of the motor (15) extends into the movable groove (12) and is fixedly connected to one end of the screw (14).

7. An energy-saving continuous biomass carbonization furnace according to claim 6, characterized in that, An ignition device (16) and a vacuum device (17) are connected to the side plate (4).

8. An energy-saving continuous biomass carbonization furnace according to claim 7, characterized in that, An air outlet pipe (6) is fixedly connected to the top cover (5), and a conveying pipe (7) is rotatably connected to the air outlet pipe (6).

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