State monitoring and process distribution device for heat treatment equipment

Abstract

The utility model relates to the technical field of heat treatment equipment state monitoring and process distribution devices, and discloses a heat treatment equipment state monitoring and process distribution device which comprises a shell, the front face of the shell is in threaded connection with a sealing cover, a circuit board is fixedly connected in the shell, the surface of the circuit board is fixedly connected with a module assembly, and the module assembly is in threaded connection with the front face of the shell. The interior of the shell is fixedly connected with a heat-conducting fin, and the surface of the heat-conducting fin is fixedly connected with a heat dissipation assembly. According to the state monitoring and process distributing device for the heat treatment equipment, through the arrangement of the heat dissipation assembly, the device can generate heat during operation, the heat is transmitted to the cooling pipe through the heat conduction piece, cooling liquid in the cooling pipe absorbs the heat, a water pump is started, and the cooling liquid enters the water pump through a water tank and then enters the cooling pipe for circulation; and meanwhile, the cooling fins transfer internal heat to the outside for heat dissipation, the heat dissipation efficiency of the device is improved, and normal operation of the device is kept.

Description

Technical Field

[0001] This utility model relates to the technical field of heat treatment equipment condition monitoring and process distribution device, and in particular to a heat treatment equipment condition monitoring and process distribution device. Background Technology

[0002] Heat treatment refers to a metal thermal processing technology that uses heating, holding, and cooling methods to obtain the desired microstructure and properties of materials in a solid state. Heat treatment equipment status monitoring and process distribution devices are typically systems used to monitor and control the heat treatment process. These devices combine sensor technology, data acquisition and analysis, and automated control to optimize the heat treatment process, ensure product quality, and improve production efficiency. Therefore, a heat treatment equipment status monitoring and process distribution device is needed to solve the problem of data transfer from heat treatment production line equipment, including operating control parameters in the PLC controller and equipment operating data; to have the function of automatically distributing heat treatment processes according to a set template; to solve product defects caused by fluctuations in process parameters during heat treatment; and to monitor and evaluate the health status of production line equipment in real time, improving maintenance efficiency, avoiding major downtime accidents, and reducing human error and hazardous operations.

[0003] The temperature control system for welding heat treatment disclosed in publication number CN202205112U includes a signal acquisition module for collecting temperature signals; a paperless recorder for analyzing temperature signal data and outputting control signals, with its input connected to the signal acquisition module; and an execution unit for controlling the heating equipment via control signals, with the controlled end of the execution unit connected to the paperless recorder. The heating equipment is connected to the execution unit and then powered. The paperless recorder allows for the input of process curves for various field control devices, setting of control commands and statuses, querying of field control statuses, display of various control temperatures, and output of tables and control curves. The field signal acquisition module collects temperature signals, and the paperless recorder sends control signals to the execution unit based on the temperature rise, constant temperature, and cooling requirements of the process curves to output electrical quantities, thereby controlling the temperature of the heating equipment.

[0004] However, the temperature control system used for welding heat treatment has the following disadvantages: it is not convenient to solve the problem of connecting the operating data of the heat treatment production line equipment during the operation of the device, so as to improve efficiency. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] The technical problem solved by this utility model is to provide a heat treatment equipment status monitoring and process distribution device that is highly practical, easy to operate, and has a simple structure, thus solving the problem of inconvenience in connecting the operating data of heat treatment production line equipment mentioned in the background art.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model is implemented through the following technical solution: a heat treatment equipment status monitoring and process distribution device, including a housing, a cover threadedly connected to the front of the housing, a circuit board fixedly connected inside the housing, a module assembly fixedly connected to the surface of the circuit board, a heat-conducting sheet fixedly connected inside the housing, and a heat dissipation component fixedly connected to the surface of the heat-conducting sheet.

[0009] Optionally, the module component includes a processing board module fixedly connected to the surface of a circuit board, and a lead module is fixedly connected to the surface of the circuit board to facilitate signal reception.

[0010] Optionally, the heat dissipation assembly includes a cooling pipe fixedly connected to the surface of the heat-conducting plate, one end of the cooling pipe being connected to a water pump, and one end of the water pump being connected to a water tank, the water tank facilitating the storage of coolant.

[0011] Optionally, a battery is fixedly connected inside the housing, and a heat sink is fixedly connected to the surface of the housing to facilitate heat dissipation.

[0012] Optionally, a monitoring module is fixedly connected to the surface of the circuit board, and a process distribution module is fixedly connected to the surface of the circuit board. The process distribution module facilitates the automatic distribution of process parameters to the heat treatment equipment.

[0013] Optionally, a PLC controller is fixedly connected to the surface of the circuit board, and a storage strip is fixedly connected to the surface of the circuit board for easy data storage.

[0014] (III) Beneficial Effects

[0015] This utility model provides a heat treatment equipment condition monitoring and process distribution device, which has the following beneficial effects:

[0016] 1. This heat treatment equipment status monitoring and process distribution device, through the configuration of modular components, supports PLC controllers to control sensors for parameter acquisition and equipment operation data acquisition, such as temperature, current, voltage, gas pressure, water flow rate, water pressure, acceleration, etc., and then connects to modules for data acquisition and communication. Through the process distribution module, data acquisition and communication are carried out to automatically distribute process parameters to the heat treatment equipment. It can monitor and evaluate process time, temperature field uniformity, equipment energy consumption, OEE efficiency, etc., reducing the occurrence of product heat treatment defects. Through the real-time monitoring module, it identifies and records equipment operating conditions and personnel operation instructions, evaluates the health status of heat treatment production line equipment, and provides alarms for misoperation and hazardous operations.

[0017] 2. The heat treatment equipment status monitoring and process distribution device, through the setting of heat dissipation components, generates heat during operation. The heat is transferred to the cooling pipe through heat conduction fins. The coolant inside the cooling pipe absorbs the heat, starts the water pump, and allows the coolant to enter the water pump through the water tank and then enter the cooling pipe for circulation. At the same time, the heat dissipation fins transfer the internal heat to the outside for heat dissipation, improving the heat dissipation efficiency of the device and maintaining the normal operation of the device. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the disassembled structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the modular component structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the heat dissipation component structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the principle and structure of this utility model.

[0023] In the diagram: 1. Housing; 2. Cover; 3. Circuit board; 4. Module assembly; 401. Processing board module; 402. Lead-in module; 5. Heat-conducting sheet; 6. Heat dissipation assembly; 601. Cooling pipe; 602. Water pump; 603. Water tank; 7. Battery; 8. Heat sink; 9. Monitoring module; 10. Process distribution module; 11. PLC controller; 12. Storage bar. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0025] Please see Figures 1 to 5 This utility model provides a technical solution: a heat treatment equipment status monitoring and process distribution device, including a housing 1, a cover 2 threadedly connected to the front of the housing 1, a circuit board 3 fixedly connected inside the housing 1, and a module assembly 4 fixedly connected to the surface of the circuit board 3. Through the module assembly 4, the device supports a PLC controller 11 to control sensors for parameter acquisition and equipment operation data acquisition, such as temperature, current, voltage, gas pressure, water flow rate, water pressure, acceleration, etc., and then connects to a module 402 for data acquisition and communication. Data acquisition and communication are also performed through a process distribution module 10, automatically distributing process parameters to the heat treatment equipment. The device can monitor and evaluate process time, temperature field uniformity, equipment energy consumption, OEE efficiency, etc. To reduce the occurrence of product heat treatment defects; through the real-time monitoring module 9, the operating conditions of the equipment and personnel operation instructions are identified and recorded, the health status of the heat treatment production line equipment is evaluated and alarms are issued for misoperation and hazardous operation. A heat-conducting plate 5 is fixedly connected inside the shell 1, and a heat dissipation component 6 is fixedly connected to the surface of the heat-conducting plate 5. With the setting of the heat dissipation component 6, the device will generate heat during operation. The heat is transferred to the cooling pipe 601 through the heat-conducting plate 5. The coolant inside the cooling pipe 601 absorbs the heat and starts the water pump 602, so that the coolant enters the water pump 602 through the water tank 603 and then enters the cooling pipe 601 for circulation. At the same time, the heat dissipation plate 8 transfers the internal heat to the outside for heat dissipation, improves the heat dissipation efficiency of the device, and maintains the normal operation of the device.

[0026] Module component 4 includes a processing board module 401 fixedly connected to the surface of circuit board 3. A lead module 402 is fixedly connected to the surface of circuit board 3. Through the configuration of module component 4, the device supports the PLC controller 11 to control the sensors to collect parameters and equipment operation data, such as temperature, current, voltage, air pressure, water flow rate, water pressure, acceleration, etc. The lead module 402 then collects and communicates the data, and the process distribution module 10 collects and communicates the data to automatically send the process parameters to the heat treatment equipment. It can monitor and evaluate process time, temperature field uniformity, equipment energy consumption, OEE efficiency, etc., to reduce the occurrence of product heat treatment defects. Through the real-time monitoring module 9, it identifies and records the equipment operating conditions and personnel operation instructions, evaluates the health status of the heat treatment production line equipment, and alarms for misoperation and hazardous operation.

[0027] The heat dissipation assembly 6 includes a cooling pipe 601 fixedly connected to the surface of the heat-conducting plate 5. One end of the cooling pipe 601 is connected to a water pump 602, and the other end of the water pump 602 is connected to a water tank 603. Through the arrangement of the heat dissipation assembly 6, the device generates heat during operation. The heat is transferred to the cooling pipe 601 through the heat-conducting plate 5. The coolant inside the cooling pipe 601 absorbs the heat and starts the water pump 602, so that the coolant enters the water pump 602 through the water tank 603 and then enters the cooling pipe 601 for circulation. At the same time, the heat dissipation plate 8 transfers the internal heat to the outside for heat dissipation, improving the heat dissipation efficiency of the device and maintaining the normal operation of the device.

[0028] A battery 7 is fixedly connected inside the housing 1, and a heat sink 8 is fixedly connected to the surface of the housing 1. The heat sink 8 enhances heat dissipation.

[0029] A monitoring module 9 is fixedly connected to the surface of the circuit board 3, and a process distribution module 10 is fixedly connected to the surface of the circuit board 3. Through the setting of the process distribution module 10, the process parameters are automatically distributed to the heat treatment equipment.

[0030] A PLC controller 11 is fixedly connected to the surface of the circuit board 3, and a storage strip 12 is fixedly connected to the surface of the circuit board 3. The storage strip 12 facilitates data storage.

[0031] In this invention, the working steps of the device are as follows:

[0032] First step: The device supports PLC controller 11 to control sensors to collect parameters and equipment operation data, such as temperature, current, voltage, air pressure, water flow, water pressure, acceleration, etc., and then connects to module 402 for data acquisition and communication, and through process distribution module 10 for data acquisition and communication, automatically sending process parameters to heat treatment equipment.

[0033] The second step is to monitor and evaluate process time, temperature field uniformity, equipment energy consumption, OEE efficiency, etc., to reduce the occurrence of product heat treatment defects; through the real-time monitoring module 9, the operating conditions of the equipment and personnel operation instructions are identified and recorded, the health status of the heat treatment production line equipment is evaluated, and alarms are issued for misoperation and hazardous operation.

[0034] The third step: The device generates heat during operation. The heat is transferred to the cooling pipe 601 through the heat-conducting plate 5. The coolant inside the cooling pipe 601 absorbs the heat and starts the water pump 602, so that the coolant enters the water pump 602 through the water tank 603 and then enters the cooling pipe 601 for circulation. At the same time, the heat sink 8 transfers the internal heat to the outside for heat dissipation, improves the heat dissipation efficiency of the device, and keeps the device running normally.

[0035] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0036] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A heat treatment equipment condition monitoring and process distribution device, comprising a housing (1), characterized in that: The front of the housing (1) is threaded with a cover (2), a circuit board (3) is fixedly connected inside the housing (1), a module assembly (4) is fixedly connected to the surface of the circuit board (3), a heat-conducting sheet (5) is fixedly connected inside the housing (1), and a heat dissipation assembly (6) is fixedly connected to the surface of the heat-conducting sheet (5).

2. The heat treatment equipment status monitoring and process distribution device according to claim 1, characterized in that: The module component (4) includes a processing board module (401) fixedly connected to the surface of the circuit board (3), and a lead module (402) is fixedly connected to the surface of the circuit board (3).

3. The heat treatment equipment status monitoring and process distribution device according to claim 1, characterized in that: The heat dissipation assembly (6) includes a cooling pipe (601) fixedly connected to the surface of the heat-conducting plate (5), one end of the cooling pipe (601) is connected to a water pump (602), and one end of the water pump (602) is connected to a water tank (603).

4. The heat treatment equipment status monitoring and process distribution device according to claim 1, characterized in that: A battery (7) is fixedly connected inside the housing (1), and a heat sink (8) is fixedly connected to the surface of the housing (1).

5. The heat treatment equipment status monitoring and process distribution device according to claim 1, characterized in that: A monitoring module (9) is fixedly connected to the surface of the circuit board (3), and a process distribution module (10) is fixedly connected to the surface of the circuit board (3).

6. The heat treatment equipment status monitoring and process distribution device according to claim 1, characterized in that: A PLC controller (11) is fixedly connected to the surface of the circuit board (3), and a storage strip (12) is fixedly connected to the surface of the circuit board (3).

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