Novel artificial grass edge sealing device

By using a motor-driven lead screw and cylinder in conjunction with a material pushing assembly, the new artificial grass edge sealing device achieves automated material pushing, solving the problem of high manual operation costs, improving edge sealing efficiency and consistency, and is suitable for large-scale production.

CN224212930UActive Publication Date: 2026-05-08LUOYANG KMS ARTIFICIAL TURF CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LUOYANG KMS ARTIFICIAL TURF CO LTD
Filing Date
2025-05-28
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing new artificial turf edge banding devices rely on frequent manual operation, resulting in high labor costs and making it difficult to meet the efficiency and consistency requirements of the edge banding process in large-scale production.

Method used

The pusher plate automatically reciprocates by using a motor-driven lead screw and cylinder in conjunction with a pusher assembly. The cylinder's lifting control gears and pawls enable unidirectional transmission. Combined with a clamping assembly, this ensures workpiece stability and achieves automatic pushing and edge sealing.

Benefits of technology

It has achieved automated material feeding, reduced labor costs, improved the efficiency and consistency of the edge banding process, and met the needs of large-scale production.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224212930U_ABST
    Figure CN224212930U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of edge sealing devices, and discloses a novel artificial grass edge sealing device which comprises a working table, a motor is fixedly connected to the inner wall of the working table, a workpiece is arranged on the top of the working table, a lead screw is fixedly connected to the output end of the motor, and a sliding block is fixedly connected to the outer side of the lead screw. The top of the sliding block is fixedly connected with an edge sealing device body, the top of the workbench is fixedly connected with a U-shaped frame, a pressing assembly is arranged on the outer side of the U-shaped frame, a pushing assembly is arranged on the outer side of the pressing assembly and comprises a sliding rod, a gear and two rotating rods, the two ends of the sliding rod are fixedly connected to the inner wall of the workbench, and the two ends of the sliding rod are fixedly connected to the inner wall of the workbench. The two ends of the rotating rod are fixedly connected to the inner wall of the workbench. According to the automatic material pushing device, the air cylinder, the rack, the gear, the ratchet wheel groove, the rotating disc, the pawl and other structures are matched with one another, the reciprocating motion of the material pushing plate is controlled through lifting of the air cylinder, and the automatic material pushing function is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of edge sealing devices, and in particular to a novel artificial grass edge sealing device. Background Technology

[0002] Artificial turf is a synthetic fiber product that mimics natural grass, primarily made of materials such as polyethylene and polypropylene. It features wear resistance, weather resistance, and easy maintenance, and is widely used in sports fields such as football fields and tennis courts, as well as in courtyards and landscaping. Its appearance closely resembles natural grass, providing excellent athletic performance and visual appeal, and it requires no watering or fertilization, saving resources.

[0003] In existing technologies, new artificial grass edge banding devices often rely on frequent manual operation to push materials, resulting in high labor costs and making it difficult to meet the demands for efficiency and consistency in the edge banding process during large-scale production.

[0004] To address the above problems, a novel artificial turf edge-sealing device is proposed. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a novel artificial grass edge banding device, which aims to improve the problem that existing artificial grass edge banding devices often rely on frequent manual operation to push materials, resulting in high labor costs and difficulty in meeting the needs of high efficiency and consistency in the edge banding process during large-scale production.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a novel artificial grass edge sealing device, comprising a workbench, a motor fixedly connected to the inner wall of the workbench, a workpiece disposed on the top of the workbench, a lead screw fixedly connected to the output end of the motor, a slider fixedly connected to the outer side of the lead screw, an edge sealing device body fixedly connected to the top of the slider, a U-shaped frame fixedly connected to the top of the workbench, a pressing component disposed on the outer side of the U-shaped frame, and a pushing component disposed on the outer side of the pressing component;

[0007] The feeding assembly includes a slide rod, a gear, and two rotating rods. Both ends of the slide rod are fixedly connected to the inner wall of the worktable, and both ends of the rotating rods are fixedly connected to the inner wall of the worktable. A synchronous pulley is fixedly connected to the outer side of the rotating rod, and the two synchronous pulleys are connected by a synchronous belt. A turntable is fixedly connected to the outer side of the left rotating rod, and a pawl is rotatably connected to the outer side of the turntable. A spring is fixedly connected to the outer side of the turntable. A take-up wheel is fixedly connected to the outer side of the right rotating rod, and a take-up rope is fixedly connected to the outer side of the take-up wheel. A feeding plate is fixedly connected to the end of the take-up rope away from the take-up wheel. A spring is sleeved on the outer side of the slide rod. A ratchet groove is opened inside the gear, and the ratchet groove engages with the pawl.

[0008] As a further description of the above technical solution:

[0009] The clamping assembly includes a cylinder, the outer side of which is fixedly connected to the top of the U-shaped frame. A clamping plate is fixedly connected to the output end of the cylinder, and a rubber pad is fixedly connected to the bottom of the clamping plate. A rack is fixedly connected to the outer side of the cylinder, and the rack is meshed with the gear.

[0010] As a further description of the above technical solution:

[0011] The inner wall of the pusher plate is slidably connected to the outside of the slide rod.

[0012] As a further description of the above technical solution:

[0013] One end of the second spring is fixedly connected to the outside of the pusher plate, and the other end of the second spring is fixedly connected to the inner wall of the worktable.

[0014] As a further description of the above technical solution:

[0015] The pusher plate is slidably connected to the inner wall of the workbench on its outer side.

[0016] As a further description of the above technical solution:

[0017] A controller is installed on the outside of the workbench.

[0018] As a further description of the above technical solution:

[0019] The slider is slidably connected to the inside of the worktable on its outer side.

[0020] As a further description of the above technical solution:

[0021] The gear is slidably connected to the inside of the workbench on the outside, and a slide rail is fixedly connected to the outside of the workbench.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, when the cylinder moves upward, the rack fixedly connected to its outer side moves upward accordingly, driving the gear meshing with it to rotate. Since the ratchet groove inside the gear engages with the pawl on the outer side of the turntable, the rotation of the gear drives the turntable and the left rotating rod to rotate. The left rotating rod drives the right rotating rod to rotate through the synchronous wheel and synchronous belt, causing the winding wheel to wind up the winding rope and pull the pusher plate to overcome the elastic force of the second spring and slide on the slide rod to realize the pushing of material. When the cylinder moves downward, the rack drives the gear to reverse, but due to the one-way engagement between the pawl and the ratchet groove, the rotating rod will not rotate. The elastic force of the second spring causes the pusher plate to reset, realizing the reciprocating motion of the pusher plate controlled by the lifting and lowering of the cylinder, thus completing the automatic pushing function.

[0024] 2. In this utility model, the cylinder is started, and its output end drives the clamping plate to move downward. The rubber pad at the bottom of the clamping plate contacts the workpiece and applies pressure to ensure that the workpiece remains stable during the sealing process and prevents it from moving or shaking. Attached Figure Description

[0025] Figure 1 This is a perspective view of a novel artificial grass edge-sealing device proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the structure of the spring in a novel artificial grass edge-sealing device proposed in this utility model;

[0027] Figure 3 This is a schematic diagram of the structure of the spring 2 in the novel artificial grass edge sealing device proposed in this utility model;

[0028] Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0029] Legend:

[0030] 1. Workbench; 2. Lead screw; 3. Controller; 4. U-shaped frame; 5. Cylinder; 6. Clamping plate; 7. Rubber pad; 8. Rack; 9. Gear; 10. Turntable; 11. Pawl; 12. Spring 1; 13. Ratchet groove; 14. Rotating rod; 15. Synchronous pulley; 16. Synchronous belt; 17. Slide bar; 18. Spring 2; 19. Push plate; 20. Winding wheel; 21. Winding rope; 22. Slide rail; 23. Workpiece; 24. Motor; 25. Edge sealing device body; 26. Slider. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figures 1-4 An embodiment of this utility model is provided: a novel artificial grass edge sealing device, including a workbench 1, a motor 24 fixedly connected to the inner wall of the workbench 1, a workpiece 23 set on the top of the workbench 1, a lead screw 2 fixedly connected to the output end of the motor 24, a slider 26 fixedly connected to the outside of the lead screw 2, an edge sealing device body 25 fixedly connected to the top of the slider 26, a U-shaped frame 4 fixedly connected to the top of the workbench 1, a pressing component set on the outside of the U-shaped frame 4, and a pushing component set on the outside of the pressing component;

[0033] The feeding assembly includes a slide rod 17, a gear 9, and two rotating rods 14. Both ends of the slide rod 17 are fixedly connected to the inner wall of the worktable 1, and both ends of the rotating rods 14 are fixedly connected to the inner wall of the worktable 1. A synchronous pulley 15 is fixedly connected to the outer side of the rotating rod 14, and the two synchronous pulleys 15 are connected by a synchronous belt 16. A turntable 10 is fixedly connected to the outer side of the left rotating rod 14, and a pawl 11 is rotatably connected to the outer side of the turntable 10. A spring 12 is fixedly connected to the outer side of the turntable 10. A take-up wheel 20 is fixedly connected to the outer side of the take-up wheel 20, and a take-up rope 21 is fixedly connected to the outer side of the take-up rope 20. A feeding plate 19 is fixedly connected to the end of the take-up rope 21 away from the take-up wheel 20. A spring 28 is sleeved on the outer side of the slide rod 17. A ratchet groove 13 is opened inside the gear 9, and the ratchet groove 13 engages with the pawl 11.

[0034] Specifically, in this new type of artificial grass edge sealing device, the workbench 1 serves as a basic support component, used to support the other components of the entire device; the motor 24 is fixed to the inner wall of the workbench 1, providing power for the edge sealing operation, and the lead screw 2 connected to its output end rotates under the drive of the motor 24, driving the outer fixed slider 26 to slide inside the workbench 1, thereby causing the edge sealing device body 25 fixed at the top of the slider 26 to move along the edge of the workpiece 23 to perform edge sealing; the edge sealing device body 25 is usually composed of components such as a frame, sewing mechanism, edge sealing mechanism, transmission system, and control system. The sewing mechanism includes a sewing machine needle, shuttle, feed dog, etc., responsible for completing the sewing action; the edge sealing mechanism generally has an edge cutting device and an edge sealing strip conveying device, which can process the edge of the sewn material; the transmission system transmits power through components such as motors, belts, and gears, enabling the various mechanisms to work together; the control system uses buttons, sensors, controllers, etc., to adjust and control the device's operating speed, sewing mode, edge sealing parameters, etc. All components cooperate with each other to achieve the edge sealing function of materials such as fabric. The U-shaped frame 4 is fixed on the top of the workbench 1 and is used to install the pressing assembly; the cylinder 5 in the pressing assembly is fixed on the top of the U-shaped frame 4, and the clamping plate 6 connected to its output end moves up and down under the drive of the cylinder 5. The rubber pad 7 at the bottom of the clamping plate 6 is used to increase the friction with the workpiece 23, ensuring that the workpiece 23 is stably pressed; the rack 8 fixed on the outside of the cylinder 5 moves with the cylinder 5. The cylinder 5's linear motion is converted into the rotation of the gear 9 by meshing with the gear 9. The two ends of the slide rod 17 in the pusher assembly are fixed to the inner wall of the worktable 1, providing sliding support for the pusher plate 19. The ratchet groove 13 inside the gear 9 engages with the pawl 11 on the outside of the turntable 10, and works with the spring 12 to achieve unidirectional transmission, so that when the gear 9 rotates forward, it drives the turntable 10 and the left rotating rod 14 to rotate, and when it rotates in reverse, the turntable 10 does not rotate. The two rotating rods 14 are fixed to the inner wall of the worktable 1 at both ends, and the outer synchronous pulleys 15 are connected by the synchronous belt 16 to achieve synchronous rotation. The winding wheel 20 on the outside of the right rotating rod 14 winds up or releases the winding rope 21 when the rotating rod 14 rotates. The winding rope 21 is connected to the pusher plate 19 and is used to pull the pusher plate 19 to slide on the slide rod 17. The spring 28 is sleeved on the outside of the slide rod 17 and is used to provide elasticity when the winding rope 21 is released, so that the pusher plate 19 returns to its original position.

[0035] Reference Figures 1-3 The clamping assembly includes a cylinder 5, which is fixedly connected to the top of the U-shaped frame 4 on the outside. A clamping plate 6 is fixedly connected to the output end of the cylinder 5. A rubber pad 7 is fixedly connected to the bottom of the clamping plate 6. A rack 8 is fixedly connected to the outside of the cylinder 5. The rack 8 and the gear 9 are meshed together.

[0036] Specifically, in this clamping assembly, cylinder 5 serves as a power source to drive clamping plate 6 to move up and down; clamping plate 6 is fixedly connected to the output end of cylinder 5 for direct contact and clamping of workpiece 23; rubber pad 7 is used to increase friction with workpiece 23, prevent workpiece from sliding and protect its surface; rack 8 moves linearly with the lifting and lowering of cylinder 5, and through meshing with gear 9, converts the linear motion of cylinder 5 into the rotation of gear 9, thereby providing power input to the pushing assembly and realizing the linkage between clamping and pushing actions.

[0037] Reference Figures 1-3 The inner wall of the pusher plate 19 is slidably connected to the outer side of the slide rod 17. One end of the spring 18 is fixedly connected to the outer side of the pusher plate 19, and the other end of the spring 18 is fixedly connected to the inner wall of the worktable 1. The outer side of the pusher plate 19 is slidably connected to the inner wall of the worktable 1. A controller 3 is installed on the outer side of the worktable 1. The outer side of the slider 26 is slidably connected to the inside of the worktable 1. The outer side of the gear 9 is slidably connected to the inside of the worktable 1. A slide rail 22 is fixedly connected to the outer side of the worktable 1.

[0038] Specifically, the pusher plate 19 is used to push material by sliding linearly under the guidance of the slide rod 17; the spring 18 is used to provide elastic force to reset the pusher plate 19; the pusher plate 19 is used to ensure the sliding stability of the pusher plate 19; the controller 3 is used to control the operation of each component of the device; the slider 26 is used to drive the edge sealing device body 25 to move under the drive of the lead screw 2; the gear 9 is used to rotate under the drive of the rack 8 and transmit power; the slide rail 22 is fixed on the outside of the worktable 1 and is used to provide sliding tracks for related components.

[0039] Working principle: When this new type of artificial grass edge sealing device is working, the workpiece 23 is placed on the top of the workbench 1. The motor 24 is started by the controller 3. The motor 24 drives the lead screw 2 to rotate. The slider 26 on the lead screw 2 drives the edge sealing device body 25 to move to perform the edge sealing operation. At the same time, the cylinder 5 is started. The cylinder 5 moves downward and drives the clamping plate 6 to press the workpiece 23 with the rubber pad 7. At this time, the rack 8 on the outside of the cylinder 5 meshes with the gear 9. Because the ratchet groove 13 inside the gear 9 is engaged with the pawl 11 on the outside of the turntable 10, the downward movement of the cylinder 5 will not drive the gear 9 to rotate. When the cylinder 5 moves upward, the rack 8 drives the gear 9 to rotate. The rotation of the gear 9 drives the left rotating rod 14 to rotate through the engagement of the ratchet groove 13 and the pawl 11. The synchronous wheel 15 on the left rotating rod 14 drives the right rotating rod 14 to rotate through the synchronous belt 16. The winding wheel 20 on the right rotating rod 14 winds up the winding rope 21, pulling the pusher plate 19 to slide on the slide rod 17 against the elastic force of the spring 18, realizing the pushing function.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel artificial turf edge-sealing device, comprising a workbench (1), characterized in that: A motor (24) is fixedly connected to the inner wall of the workbench (1), a workpiece (23) is set on the top of the workbench (1), a lead screw (2) is fixedly connected to the output end of the motor (24), a slider (26) is fixedly connected to the outside of the lead screw (2), a sealing device body (25) is fixedly connected to the top of the slider (26), a U-shaped frame (4) is fixedly connected to the top of the workbench (1), a pressing component is set on the outside of the U-shaped frame (4), and a pushing component is set on the outside of the pressing component; The feeding assembly includes a slide rod (17), a gear (9), and two rotating rods (14). Both ends of the slide rod (17) are fixedly connected to the inner wall of the worktable (1), and both ends of the rotating rods (14) are fixedly connected to the inner wall of the worktable (1). A synchronous pulley (15) is fixedly connected to the outer side of the rotating rod (14), and the two synchronous pulleys (15) are connected by a synchronous belt (16). A turntable (10) is fixedly connected to the outer side of the left rotating rod (14), and a pawl is rotatably connected to the outer side of the turntable (10). (11) A spring (12) is fixedly connected to the outside of the turntable (10), a winding wheel (20) is fixedly connected to the outside of the rotating rod (14) on the right side, a winding rope (21) is fixedly connected to the outside of the winding wheel (20), a pusher plate (19) is fixedly connected to the end of the winding rope (21) away from the winding wheel (20), a spring (18) is sleeved on the outside of the slide rod (17), a ratchet groove (13) is opened inside the gear (9), and the ratchet groove (13) engages with the pawl (11).

2. The novel artificial turf edge-sealing device according to claim 1, characterized in that: The clamping assembly includes a cylinder (5), which is fixedly connected to the top of the U-shaped frame (4) on the outside. A clamping plate (6) is fixedly connected to the output end of the cylinder (5), and a rubber pad (7) is fixedly connected to the bottom of the clamping plate (6). A rack (8) is fixedly connected to the outside of the cylinder (5), and the rack (8) meshes with the gear (9).

3. The novel artificial turf edge-sealing device according to claim 1, characterized in that: The inner wall of the pusher plate (19) is slidably connected to the outer side of the slide rod (17).

4. The novel artificial turf edge-sealing device according to claim 1, characterized in that: One end of the second spring (18) is fixedly connected to the outside of the pusher plate (19), and the other end of the second spring (18) is fixedly connected to the inner wall of the workbench (1).

5. A novel artificial turf edge-sealing device according to claim 1, characterized in that: The pusher plate (19) is slidably connected to the inner wall of the workbench (1) on the outside.

6. The novel artificial turf edge-sealing device according to claim 1, characterized in that: A controller (3) is installed on the outside of the workbench (1).

7. A novel artificial turf edge-sealing device according to claim 1, characterized in that: The slider (26) is slidably connected to the inside of the worktable (1) on the outside.

8. A novel artificial turf edge-sealing device according to claim 1, characterized in that: The gear (9) is slidably connected to the inside of the workbench (1) on the outside, and a slide rail (22) is fixedly connected to the outside of the workbench (1).