Combustion slag collecting device of singeing machine

By designing a collection and blowing mechanism on the singeing machine, the problems of low slag collection efficiency and poor impurity filtration effect were solved, achieving efficient slag collection and improved fabric softness.

CN224212976UActive Publication Date: 2026-05-08JIAXING LEHAO SILK TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIAXING LEHAO SILK TECH CO LTD
Filing Date
2025-05-16
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing singeing machines have low slag collection efficiency and poor impurity filtration, resulting in working environment pollution and safety hazards, and the filter structure is prone to clogging.

Method used

Design a slag collection device that includes a collection mechanism and a blowing mechanism. The device uses a dust extraction fan and a filter screen to filter the slag, and a scraper to remove blockages. The combination of a collection box and a blowing mechanism improves the efficiency of slag collection and the softness of the fabric.

Benefits of technology

It achieves efficient collection and filtration of slag, avoids clogging by impurities, and improves the cleanliness of the working environment and the feel of the fabric.

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Abstract

The utility model relates to the field of singeing machines, and discloses a burning slag collecting device of a singeing machine, which comprises a support frame, a collecting mechanism and a blowing mechanism are arranged at the top of the support frame, the collecting mechanism comprises a burner, the outer wall of the burner is fixedly connected with the outer wall of the support frame, the top of the support frame is fixedly connected with a support cover, and the support cover is fixedly connected with the blowing mechanism. A dust suction pipe is fixedly connected to the top of the inner wall of the supporting cover, a dust suction cover is fixedly connected to the bottom end of the dust suction pipe, a fixing pipe is fixedly connected to the left side of the dust suction pipe, and a dust suction fan is fixedly connected to the inner wall of the fixing pipe. According to the device disclosed by the utility model, by arranging the collecting mechanism, combustion slag generated in the singeing process can be sucked, the filter screen plate can effectively filter and intercept the combustion slag and impurities and can prevent large-particle impurities and the combustion slag from continuously flowing along with air flow, and the scraper plate can scrape off the impurities filtered on the filter screen plate, so that the impurities are prevented from blocking filter holes; and the stability and continuity of the filtering effect are ensured.
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Description

Technical Field

[0001] This utility model relates to the field of singeing machines, and in particular to a slag collection device for singeing machines. Background Technology

[0002] A singeing machine is a piece of equipment used in the textile printing and dyeing industry. Its main function is to remove impurities such as fuzz and hair from the surface of fabrics, making the fabric surface smoother and flatter, while improving the dyeing performance and appearance quality of the fabric.

[0003] Existing technology, Chinese Patent Publication No. CN208949484U, discloses a textile machinery technology field, specifically a singeing machine. The purpose of this invention is to provide a singeing machine that performs singeing treatment on the surface of yarn during high-speed conveying, preventing yarn breakage, ensuring singeing quality, and ensuring safe operation. It includes a frame, controller, material feeding assembly, fuel supply device, fuel delivery pipe, singeing burner, nozzle, first guide assembly, second guide assembly, waxing mechanism, and winding mechanism. The singeing machine designed in this invention features a singeing burner structure that allows workers to easily guide the yarn into the burner without burns or scalds, achieving safe operation. The size of the flame emitted from the nozzle is adjusted by a flow control valve to ensure singeing quality without yarn breakage. The addition of a waxing mechanism enhances the yarn's performance after singeing.

[0004] In the textile printing and dyeing industry, singeing machines are key equipment for singeing fabrics. During operation, they generate a large amount of slag. After singeing, the slag from most singeing machines scatters everywhere, causing serious pollution to the working environment. Furthermore, unburned sparks may ignite surrounding fibers, posing a safety hazard. Existing filtration structures often become clogged with impurities. Once the filter holes are clogged, the filtration effect is reduced, and frequent manual cleaning is required. Therefore, a slag collection device for singeing machines is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above deficiencies, this utility model provides a slag collection device for a singeing machine, which aims to solve the problems of low slag collection efficiency and poor impurity filtration effect in the existing singeing machine.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a slag collection device for a singeing machine, comprising a support frame, a collection mechanism and a blowing mechanism being provided at the top of the support frame, the collection mechanism comprising a burner, the outer wall of the burner being fixedly connected to the outer wall of the support frame, a support cover being fixedly connected to the top of the support frame, a dust suction pipe being fixedly connected to the top of the inner wall of the support cover, a dust suction hood being fixedly connected to the bottom end of the dust suction pipe, a fixing pipe being fixedly connected to the left side of the dust suction pipe, a dust suction fan being fixedly connected to the inner wall of the fixing pipe, a filter screen being fixedly connected to the inner wall of the fixing pipe, and a scraper being fixedly connected to the outer wall of the output shaft of the dust suction fan.

[0007] As a further description of the above technical solution:

[0008] The collection mechanism also includes a collection box, the outer wall of which is fixedly connected to the inner wall of the support cover, and the top of the collection box is connected to a fixed pipe.

[0009] As a further description of the above technical solution:

[0010] The collection mechanism also includes a collection box, the outer wall of which is inserted into the inner wall of the collection container.

[0011] As a further description of the above technical solution:

[0012] The collection mechanism also includes a motor, the outer wall of which is fixedly connected to the outer wall of the support frame.

[0013] As a further description of the above technical solution:

[0014] The collecting mechanism also includes a take-up and release roller, one end of which is rotatably connected to the outer wall of the support frame, and the other end of which is fixedly connected to the motor output shaft.

[0015] As a further description of the above technical solution:

[0016] The blowing mechanism includes a connecting pipe, the top end of which is fixedly connected to the left side of the support cover.

[0017] As a further description of the above technical solution:

[0018] The blowing mechanism also includes an air outlet, which is located on the left side of the inner wall of the fixed tube and is connected to the top of the connecting tube.

[0019] As a further description of the above technical solution:

[0020] The blowing mechanism also includes an air outlet cover, the top of which is fixedly connected to the bottom of the connecting pipe.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, by setting up a collection mechanism, the slag produced during the singeing process can be absorbed. The filter screen can effectively filter and intercept the slag and impurities, preventing larger particles of impurities and slag from continuing to flow with the airflow. The scraper can scrape off the impurities filtered on the filter screen, avoiding impurities clogging the filter holes and ensuring the stability and continuity of the filtration effect.

[0023] 2. In this utility model, by setting up a blowing mechanism, the exhaust airflow blows the fabric. When the wind blows across the fabric, the fibers are subjected to a small external force, and the fibers that were originally taut due to singeing stress are relaxed, which helps to restore the natural elasticity and softness of the fibers and improves the feel and texture of the fabric. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the main structure of a slag collection device for a singeing machine proposed in this utility model.

[0025] Figure 2 This is a schematic diagram of the burner structure of a slag collection device for a singeing machine proposed in this utility model;

[0026] Figure 3 This is a side cross-sectional view of the support cover of the slag collection device for a singeing machine proposed in this utility model.

[0027] Figure 4 This is a schematic cross-sectional view of the fixed pipe structure of the slag collection device for a singeing machine proposed in this utility model.

[0028] Legend:

[0029] 1. Support frame; 2. Collection mechanism; 211. Burner; 212. Support cover; 213. Suction pipe; 214. Suction hood; 215. Fixing pipe; 216. Suction fan; 217. Filter screen; 218. Scraper; 219. Collection box; 220. Collection container; 221. Motor; 222. Take-up and untake-off roller; 3. Blowing mechanism; 311. Connecting pipe; 312. Air outlet; 313. Air outlet cover. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figures 2-4The present invention provides an embodiment of a singeing machine slag collection device, comprising a support frame 1, providing a supporting foundation for the entire device. A collection mechanism 2 and a blowing mechanism 3 are provided on the top of the support frame 1. The collection mechanism 2 includes a burner 211, the outer wall of which is fixedly connected to the outer wall of the support frame 1. The burner 211 is used to singe the fabric. A support cover 212 is fixedly connected to the top of the support frame 1, providing installation support. A suction pipe 213 is fixedly connected to the top of the inner wall of the support cover 212, guiding the slag generated during singeing into a fixed pipe 215. The bottom end of the suction pipe 213 is fixedly... A dust collection hood 214 is fixedly connected to the dust collection pipe 213, which increases the dust collection range to better extract the ash. A fixed pipe 215 is fixedly connected to the left side of the dust collection pipe 213. The fixed pipe 215 is the main channel for conveying and filtering the ash. A dust collection fan 216 is fixedly connected to the inner wall of the fixed pipe 215. The dust collection fan 216 generates suction to create a negative pressure inside the fixed pipe 215 to extract the ash. A filter screen 217 is fixedly connected to the inner wall of the fixed pipe 215. The filter screen 217 filters and intercepts the ash and impurities. A scraper 218 is fixedly connected to the outer wall of the output shaft of the dust collection fan 216. The scraper 218 can scrape off the impurities on the filter screen to prevent clogging.

[0032] Reference Figures 1-3 The collection mechanism 2 also includes a collection box 219, the outer wall of which is fixedly connected to the inner wall of the support cover 212. The collection box 219 is used to temporarily store scraped-off impurities. The top of the collection box 219 is connected to the fixed tube 215, allowing the scraped-off impurities in the fixed tube 215 to enter smoothly. The collection mechanism 2 also includes a collection container 220, the outer wall of which is inserted into the inner wall of the collection box 219. The collection container 220 is easily removed to clean the impurities collected inside. Mechanism 2 also includes a motor 221, the outer wall of which is fixedly connected to the outer wall of the support frame 1. A pulley set is fixedly connected to the outer wall of the output shaft of the motor 221. The motor 221 provides power for the rotation of the take-up and untake-up roller 222. The collecting mechanism 2 also includes a take-up and untake-up roller 222, one end of which is rotatably connected to the outer wall of the support frame 1, and the other end of which is fixedly connected to the output shaft of the motor 221. The take-up and untake-up roller 222 realizes the unwinding and winding of the fabric under the drive of the motor 221.

[0033] Reference Figure 4The blowing mechanism 3 includes a connecting pipe 311, the top end of which is fixedly connected to the left side of the support cover 212. The connecting pipe 311 is used to transmit airflow discharged from the fixed pipe 215. The blowing mechanism 3 also includes an air outlet 312, which is opened on the left side of the inner wall of the fixed pipe 215. The air outlet 312 is connected to the top end of the connecting pipe 311. The air outlet 312 allows the airflow in the fixed pipe 215 to enter the connecting pipe 311. The blowing mechanism 3 also includes an air outlet cover 313, the top of which is fixedly connected to the bottom end of the connecting pipe 311. The air outlet cover 313 guides the airflow to the fabric to loosen the fabric fibers.

[0034] Working principle: By starting the motor 221, the output shaft of the motor 221 drives the belt pulley group fixedly connected to the outer wall to rotate, which in turn drives the two take-up and untake-up rollers 222 to rotate through the transmission connection of the belt pulley group. The take-up and untake-up roller 222 located on the right side of the support frame 1 unwinds the fabric, and the take-up and untake-up roller 222 located on the left side of the support frame 1 winds up the fabric.

[0035] By activating the burner 211, the fabric is singed. By activating the vacuum fan 216, suction is generated, creating negative pressure inside the fixed pipe 215, which can suck up the slag produced during the singeing process. The slag can enter the vacuum pipe 213 through the vacuum hood 214, and then enter the fixed pipe 215. The filter screen 217 fixedly connected inside the fixed pipe 215 can filter and intercept the slag and impurities. The output shaft of the vacuum fan 216 can drive the scraper 218 to rotate, and the scraper 218 can scrape off the impurities filtered on the filter screen 217, thereby preventing impurities from clogging the filter holes. The scraped impurities can enter the collection box 219, and finally be collected through the collection box 220. By pulling the collection box 220 out of the collection box 219, the impurities inside the collection box 220 can be cleaned.

[0036] The airflow inside the fixed pipe 215 can be discharged into the connecting pipe 311 through the air outlet 312, and finally discharged through the air outlet 313. The discharged airflow can blow on the fabric. The blowing of the airflow can cause the fabric fibers to vibrate and stretch slightly. When the wind blows over the fabric, the fibers are subjected to a small external force, which relaxes the fibers that were originally in a tense state due to singeing stress.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A slag collection device for a singeing machine, comprising a support frame (1), characterized in that: The support frame (1) is provided with a collection mechanism (2) and a blowing mechanism (3) at its top; The collection mechanism (2) includes a burner (211), the outer wall of which is fixedly connected to the outer wall of the support frame (1), a support cover (212) is fixedly connected to the top of the support frame (1), a suction pipe (213) is fixedly connected to the top of the inner wall of the support cover (212), a suction hood (214) is fixedly connected to the bottom of the suction pipe (213), a fixing pipe (215) is fixedly connected to the left side of the suction pipe (213), a suction fan (216) is fixedly connected to the inner wall of the fixing pipe (215), a filter screen (217) is fixedly connected to the inner wall of the fixing pipe (215), and a scraper (218) is fixedly connected to the outer wall of the output shaft of the suction fan (216).

2. The slag collection device for a singeing machine according to claim 1, characterized in that: The collection mechanism (2) also includes a collection box (219), the outer wall of which is fixedly connected to the inner wall of the support cover (212), and the top of the collection box (219) is connected to the fixed tube (215).

3. The slag collection device for a singeing machine according to claim 1, characterized in that: The collection mechanism (2) also includes a collection box (220), the outer wall of which is inserted into the inner wall of the collection box (219).

4. The slag collection device for a singeing machine according to claim 1, characterized in that: The collecting mechanism (2) also includes a motor (221), the outer wall of which is fixedly connected to the outer wall of the support frame (1).

5. The slag collection device for a singeing machine according to claim 1, characterized in that: The collecting mechanism (2) also includes a take-up and release roller (222), one end of which is rotatably connected to the outer wall of the support frame (1), and the other end of which is fixedly connected to the output shaft of the motor (221).

6. The slag collection device for a singeing machine according to claim 1, characterized in that: The blowing mechanism (3) includes a connecting pipe (311), the top end of which is fixedly connected to the left side of the support cover (212).

7. The slag collection device for a singeing machine according to claim 1, characterized in that: The blowing mechanism (3) also includes an air outlet (312), which is located on the left side of the inner wall of the fixed tube (215) and is connected to the top of the connecting tube (311).

8. The slag collection device for a singeing machine according to claim 1, characterized in that: The blowing mechanism (3) also includes an air outlet cover (313), the top of which is fixedly connected to the bottom of the connecting pipe (311).

Citation Information

Patent Citations

  • Singeing machine

    CN208949484U