Asphalt pavement maintenance atomization device
By introducing a filtration and mixing mechanism into the asphalt pavement maintenance atomizing device, the problem of particulate impurities clogging the atomizing nozzles was solved, thus improving the portability of the device and the maintenance effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XIAMEN ROAD & BRIDGE CONSTR GRP MAINTENANCE ENG CO LTD
- Filing Date
- 2025-07-21
- Publication Date
- 2026-05-08
AI Technical Summary
Existing asphalt pavement maintenance atomizing devices cannot effectively filter particulate impurities when spraying maintenance materials, leading to clogging of the atomizing nozzles and affecting the use of the device.
An asphalt pavement maintenance atomizing device was designed, which includes a filtration mechanism and a mixing mechanism. The filtration mechanism filters out particulate impurities from the material, and the mixing mechanism mixes the maintenance agent to ensure material quality and device portability.
It effectively prevents particulate impurities from clogging the atomizing nozzles, improves the applicability of the device, facilitates transportation and subsequent use, and enhances the maintenance effect.
Smart Images

Figure CN224213071U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of asphalt pavement maintenance technology, specifically to an asphalt pavement maintenance atomizing device. Background Technology
[0002] Asphalt pavement refers to various types of pavement constructed by incorporating asphalt binder into mineral materials. Asphalt binder enhances the ability of paving aggregates to resist damage from traffic and natural factors, resulting in a smooth, dust-free, impermeable, and durable surface. Therefore, asphalt pavement is one of the most widely used high-grade pavements in road construction. Asphalt pavement requires regular maintenance, primarily by applying a fog seal layer. This strengthens the bond between layers and prevents cracking. The fog seal layer is mainly composed of a curing agent and emulsified asphalt, and is typically applied using a mist spraying method.
[0003] According to the asphalt pavement maintenance atomizing device disclosed in patent publication number CN 219470592 U, the device can automatically atomize the asphalt pavement during the traction and movement process, and the fog seal layer coverage is more efficient and uniform. At the same time, it can stir, grind and heat the material to improve the maintenance effect. However, when the device atomizes and sprays the maintenance material, it cannot filter the maintenance material. The particulate impurities in the maintenance material may damage the atomizing nozzle, thereby affecting the subsequent use of the device.
[0004] To address this issue, we propose an atomizing device for asphalt pavement maintenance. Utility Model Content
[0005] The purpose of this invention is to provide an atomizing device for asphalt pavement maintenance, which solves the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an asphalt pavement maintenance atomizing device, including a movable base;
[0007] A material bin that is fixedly installed on the upper part of the mobile base;
[0008] A box cover that is fixedly installed on the top of the material box;
[0009] A feed pump that is fixedly installed on the upper part of a mobile base;
[0010] A filter box that is fixedly installed on the upper part of the mobile base;
[0011] The system includes a connecting component located on the upper part of the mobile base, which includes a filter mechanism located on the upper part of the mobile base. The material box is equipped with a stirring mechanism. The input end of the conveying pump is connected to the material box through a feed pipe, and the output end of the conveying pump is connected to the filter box through a discharge pipe.
[0012] Preferably, the filtration mechanism includes a support plate fixedly mounted on the upper part of the movable base. An installation shaft is rotatably connected inside the support plate via a bearing. A spray pipe is fixedly connected to the inner end of the installation shaft, and an atomizing nozzle is connected to the lower part of the spray pipe. An adjusting disc is fixedly connected to the outer end of the installation shaft, and an adjusting hole is provided on the surface of the adjusting disc. A bracket is fixedly connected to the outer side of the support plate, and an adjusting rod is movably connected inside the bracket. A round block is fixedly connected to the outer end of the adjusting rod. A first spring is fixedly connected to the outer side of the bracket. An installation groove is provided inside the filter box, and an installation frame is inserted into the installation groove. A filter plate is fixedly connected inside the installation frame. A sealing ring is fixedly connected to the inner wall of the filter box, and the sealing ring is located in the gap between the installation frame and the installation groove. A sliding groove is provided at the upper part of the filter box, and a sliding rod is fixedly connected to the inner wall of the sliding groove. A slider is slidably connected to the outer wall of the sliding rod. A second spring is fixedly connected to the inner wall of the sliding groove, and a limit block is fixedly connected to the upper part of the slider.
[0013] Preferably, the stirring mechanism includes a motor fixedly mounted on the upper part of the box cover via a mounting bracket, a rotating shaft fixedly connected to the output end of the motor, a mounting sleeve fitted around the rotating shaft, a stirring rod fixedly connected to the outer wall of the mounting sleeve, a pressing rod fixedly connected to the outer wall of the mounting sleeve via the rotating shaft, a beveled pressing ring fixedly connected to the bottom of the box cover, a heating plate fixedly mounted inside the material box, a second mounting plate fixedly connected to the outer wall of the bottom end of the rotating shaft, a first mounting plate fixedly connected to the outer wall of the bottom end of the mounting sleeve, a limit rod fixedly connected to the bottom of the first mounting plate, a connecting block fixedly connected to the bottom end of the limit rod, a third spring fixedly connected to the bottom of the second mounting plate, and a scraper fixedly connected to the bottom end of the rotating shaft.
[0014] Preferably, one end of the second spring is fixedly connected to the slider, the bottom of the limiting block is fitted to the upper part of the mounting frame, and the end of the spray pipe near the filter box is connected to the filter box through a connecting pipe.
[0015] Preferably, the adjusting rod is snapped into the adjusting hole, and the outer end of the first spring is fixedly connected to the round block. Through the cooperation of the mounting frame, filter plate, slide groove, slide rod, slider, second spring, and limit block, the material entering the spray pipe can be filtered to prevent particulate impurities in the material from clogging the atomizing nozzle and affecting subsequent use. Through the cooperation of the support plate, mounting shaft, spray pipe, atomizing nozzle, adjusting plate, adjusting hole, bracket, adjusting rod, and first spring, the spray pipe can be vertically stored, which makes it easier to transport the device and increases the applicability of the device.
[0016] Preferably, the rotating shaft is rotatably connected to the box cover via bearings, and the top of the pressure rod is provided with ball bearings. Through the cooperation of the motor, rotating shaft, mounting sleeve, stirring rod, pressure rod, inclined pressure ring, heating plate, first mounting plate, limiting rod, third spring, second mounting plate, and scraper, materials such as curing agents can be stirred and mixed, thereby facilitating subsequent use and further increasing the applicability of the device.
[0017] Preferably, the limiting rod extends through the second mounting plate, and the bottom end of the third spring is fixedly connected to the connecting block.
[0018] This utility model provides an atomizing device for asphalt pavement maintenance. This atomizing device for asphalt pavement maintenance has the following beneficial effects:
[0019] (1) The asphalt pavement maintenance atomizing device, by setting a filtration mechanism, can filter the material entering the spray pipe under the action of the mounting frame, filter plate, chute, slide rod, slider, second spring and limit block, which can prevent particulate impurities in the material from clogging the atomizing nozzle and affecting subsequent use. Under the action of the support plate, mounting shaft, spray pipe, atomizing nozzle, adjustment plate, adjustment hole, bracket, adjustment rod and first spring, the spray pipe can be vertically stored, which makes it easier to transport the device and increases the applicability of the device.
[0020] (2) The asphalt pavement maintenance atomizing device, by setting up a mixing mechanism, can mix materials such as maintenance agents under the action of a motor, rotating shaft, mounting sleeve, mixing rod, pressure rod, inclined pressure ring, heating plate, first mounting plate, limiting rod, third spring, second mounting plate, and scraper, thereby facilitating subsequent use and further increasing the applicability of the device. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0022] Figure 2 This is a schematic diagram of the overall cross-sectional structure of this utility model;
[0023] Figure 3 This is a schematic diagram of the filter mechanism of this utility model;
[0024] Figure 4 This is a partial structural diagram of the filtration mechanism of this utility model;
[0025] Figure 5 This is a schematic diagram of the stirring mechanism of this utility model;
[0026] Figure 6 for Figure 5 Enlarged structural diagram at point A in the middle;
[0027] In the diagram: 1. Movable base; 2. Material bin; 3. Connecting assembly; 31. Filtering mechanism; 311. Support plate; 312. Mounting shaft; 313. Spray pipe; 314. Atomizing nozzle; 315. Adjusting disc; 316. Adjusting hole; 317. Bracket; 318. Adjusting rod; 319. First spring; 3110. Mounting frame; 3111. Filter plate; 3112. Slide groove; 3113. Slide rod; 3114. Sliding block; 115. Second spring; 3116. Limiting block; 32. Stirring mechanism; 321. Motor; 322. Rotating shaft; 323. Mounting sleeve; 324. Stirring rod; 325. Pressing rod; 326. Inclined pressing ring; 327. Heating plate; 328. First mounting plate; 329. Limiting rod; 3210. Third spring; 3211. Second mounting plate; 3212. Scraper; 4. Box cover; 5. Feed pump; 6. Filter box. Detailed Implementation
[0028] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, the specific embodiments of this utility model are now described with reference to the accompanying drawings. Example 1
[0029] like Figure 1-6As shown, this utility model provides a technical solution: an asphalt pavement maintenance atomizing device, including a movable base 1, a material box 2 fixedly installed on the upper part of the movable base 1, a box cover 4 fixedly installed on the upper part of the material box 2, a material pump 5 fixedly installed on the upper part of the movable base 1, a filter box 6 fixedly installed on the upper part of the movable base 1, and a connecting assembly 3 set on the upper part of the movable base 1. The connecting assembly 3 includes a filter mechanism 31 set on the upper part of the movable base 1. A stirring mechanism 32 is set inside the material box 2. The input end of the material pump 5 is connected to the material box 2 through a feed pipe, and the output end of the material pump 5 is connected to the filter box 6 through a discharge pipe. The filter mechanism 31 includes a support plate 311 fixedly installed on the upper part of the movable base 1. A mounting shaft 312 is rotatably connected inside the support plate 311 through a bearing. A spray pipe 313 is fixedly connected to the inner end of the mounting shaft 312. An atomizing nozzle 314 is connected to the lower part of the spray pipe 313. An adjusting disc 315 is fixedly connected to the outer end of the mounting shaft 312. An adjusting hole 316 is provided on the surface of the adjusting disc 315. A bracket 317 is fixedly connected to the outer side of the support plate 311. An adjusting rod 318 is movably connected inside the bracket 317. A round block is fixedly connected to the outer end of the adjusting rod 318. A first spring 319 is fixedly connected to the outer side of the bracket 317. An installation groove is provided inside the filter box 6. An installation frame 3110 is inserted into the installation groove. A filter plate 3111 is fixedly connected inside the installation frame 3110. A sealing ring is fixedly connected to the inner wall of the filter box 6. The sealing ring is located in the gap between the installation frame 3110 and the installation groove. A sliding groove 3112 is provided on the upper part of the filter box 6. A sliding rod 3113 is fixedly connected to the inner wall of the sliding groove 3112. A slider 3114 is slidably connected to the outer wall of the sliding rod 3113. A second spring 3115 is fixedly connected to the inner wall of the sliding groove 3112. A limit block 3116 is fixedly connected to the upper part of the slider 3114.
[0030] In this embodiment, one end of the second spring 3115 is fixedly connected to the slider 3114, the bottom of the limiting block 3116 is fitted to the upper part of the mounting frame 3110, and the spray pipe 313 is connected to the filter box 6 via a connecting pipe at one end near the filter box 6.
[0031] Furthermore, the adjusting rod 318 is snapped into the adjusting hole 316, and the outer end of the first spring 319 is fixedly connected to the round block. Through the cooperation of the mounting frame 3110, filter plate 3111, slide groove 3112, slide rod 3113, slider 3114, second spring 3115, and limit block 3116, the material entering the spray pipe 313 can be filtered to prevent particulate impurities in the material from clogging the atomizing nozzle 314 and affecting subsequent use. Through the cooperation of the support plate 311, mounting shaft 312, spray pipe 313, atomizing nozzle 314, adjusting plate 315, adjusting hole 316, bracket 317, adjusting rod 318, and first spring 319, the spray pipe 313 can be vertically stored, which makes it easier to transport the device and increases the applicability of the device.
[0032] In use, the device uses a material pump 5 to transport the maintenance material from the material bin 2 into the filter box 6. After being filtered by the filter plate 3111, the maintenance material is then transported into the spray pipe 313 and sprayed out through the atomizing nozzle 314 to perform maintenance on the asphalt pavement. Furthermore, by manually pushing the limiting block 3116, and under the limiting action of the sliding rod 3113 and the slider 3114, the limiting block 3116, fixedly connected to the upper part of the slider 3114, can be moved away from the upper part of the mounting frame 3110. Then, the mounting frame 3110 can be manually pulled upwards to clean the filter plate 3111, preventing filtration... The filter holes of plate 3111 are clogged, affecting subsequent use. Furthermore, when it is necessary to store the spray pipe 313, simply pull the adjusting rod 318 outward manually to separate the adjusting rod 318 from the adjusting hole 316. Then, under the action of the mounting shaft 312, the spray pipe 313 can be rotated upward to stand it up. Then, manually engage the adjusting rod 318 with the corresponding adjusting hole 316, and under the action of the first spring 319, the adjusting rod 318 can be engaged with the adjusting hole 316, thereby standing the spray pipe 313 up for storage. This facilitates subsequent transportation of the device and increases the applicability of the device. Example 2
[0033] Based on Example 1, a preferred embodiment of the asphalt pavement maintenance atomizing device provided by this utility model is as follows: Figures 1 to 6 As shown: The stirring mechanism 32 includes a motor 321 fixedly mounted on the upper part of the box cover 4 via a mounting bracket. A rotating shaft 322 is fixedly connected to the output end of the motor 321. A mounting sleeve 323 is fitted on the outside of the rotating shaft 322. A stirring rod 324 is fixedly connected to the outer wall of the mounting sleeve 323. A pressing rod 325 is fixedly connected to the outer wall of the mounting sleeve 323 via the rotating rod. A sloped pressing ring 326 is fixedly connected to the bottom of the box cover 4. A heating plate 327 is fixedly installed inside the material box 2. A second mounting plate 3211 is fixedly connected to the outer wall of the bottom end of the rotating shaft 322. A first mounting plate 328 is fixedly connected to the outer wall of the bottom end of the mounting sleeve 323. A limit rod 329 is fixedly connected to the bottom of the first mounting plate 328. A connecting block is fixedly connected to the bottom end of the limit rod 329. A third spring 3210 is fixedly connected to the bottom of the second mounting plate 3211. A scraper 3212 is fixedly connected to the bottom end of the rotating shaft 322.
[0034] In this embodiment, the rotating shaft 322 is rotatably connected to the cover 4 via bearings, and the top of the pressure rod 325 is provided with ball bearings. Through the cooperation of the motor 321, rotating shaft 322, mounting sleeve 323, stirring rod 324, pressure rod 325, inclined pressure ring 326, heating plate 327, first mounting plate 328, limiting rod 329, third spring 3210, second mounting plate 3211, and scraper 3212, materials such as curing agents can be stirred and mixed, which facilitates subsequent use and further increases the applicability of the device.
[0035] Furthermore, the limiting rod 329 moves through the second mounting plate 3211, and the bottom end of the third spring 3210 is fixedly connected to the connecting block.
[0036] When it is necessary to mix curing agents and other curing materials, the materials are simply added manually into the material box 2 through the feed port connected to the upper part of the box cover 4. Then, the motor 321 drives the rotating shaft 322 to rotate. Under the limiting action of the first mounting plate 328, the limiting rod 329, and the second mounting plate 3211, the stirring rod 324, which is fixedly connected to the outer wall of the mounting sleeve 323, can rotate synchronously, thereby performing preliminary mixing of the materials. When the mounting sleeve 323 rotates, the pressure rod 325 can rotate synchronously. Then, under the elastic force of the third spring 3210, the pressure rod 325 can drive the ball bearing to slide relative to the inclined pressure ring 326, thereby allowing the stirring rod 324 to move up and down during rotation, which can effectively mix the materials in the material box 2, thus facilitating the subsequent atomization spraying operation.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An asphalt pavement maintenance atomizing device, comprising a movable base (1); A material box (2) is fixedly installed on the upper part of the mobile base (1); A box cover (4) is fixedly installed on the upper part of the material box (2); A feed pump (5) is fixedly installed on the upper part of the mobile base (1); A filter box (6) is fixedly installed on the upper part of the mobile base (1); And a connecting assembly (3) disposed on the upper part of the movable base (1), characterized in that: The connected component (3) includes a filter mechanism (31) set on the upper part of the movable base (1), a stirring mechanism (32) is set inside the material box (2), the input end of the conveying pump (5) is connected to the material box (2) through the feed pipe, and the output end of the conveying pump (5) is connected to the filter box (6) through the discharge pipe.
2. The asphalt pavement maintenance atomizing device according to claim 1, characterized in that: The filtration mechanism (31) includes a support plate (311) fixedly installed on the upper part of the movable base (1). A mounting shaft (312) is rotatably connected inside the support plate (311) via a bearing. A spray pipe (313) is fixedly connected to the inner end of the mounting shaft (312). An atomizing nozzle (314) is connected to the lower part of the spray pipe (313). An adjusting disc (315) is fixedly connected to the outer end of the mounting shaft (312). An adjusting hole (316) is opened on the surface of the adjusting disc (315). A bracket (317) is fixedly connected to the outer side of the support plate (311). An adjusting rod (318) is movably connected inside the bracket (317). A round block is fixedly connected to the outer end of the adjusting rod (318). A first spring (319) is fixedly connected to the filter box (6). An installation groove is provided inside the filter box (6), and an installation frame (3110) is inserted into the installation groove. A filter plate (3111) is fixedly connected inside the installation frame (3110). A sealing ring is fixedly connected to the inner wall of the filter box (6), and the sealing ring is located at the gap between the installation frame (3110) and the installation groove. A sliding groove (3112) is provided on the upper part of the filter box (6). A sliding rod (3113) is fixedly connected to the inner wall of the sliding groove (3112). A slider (3114) is slidably connected to the outer wall of the sliding rod (3113). A second spring (3115) is fixedly connected to the inner wall of the sliding groove (3112). A limit block (3116) is fixedly connected to the upper part of the slider (3114).
3. The asphalt pavement maintenance atomizing device according to claim 1, characterized in that: The stirring mechanism (32) includes a motor (321) fixedly mounted on the upper part of the box cover (4) via a mounting bracket. A rotating shaft (322) is fixedly connected to the output end of the motor (321). A mounting sleeve (323) is fitted around the rotating shaft (322). A stirring rod (324) is fixedly connected to the outer wall of the mounting sleeve (323). A pressing rod (325) is fixedly connected to the outer wall of the mounting sleeve (323) via the rotating rod. A sloping pressing ring (326) is fixedly connected to the bottom of the box cover (4). The material box (2) is internally fixed. A heating plate (327) is fixedly installed. A second mounting plate (3211) is fixedly connected to the outer wall of the bottom end of the rotating shaft (322). A first mounting plate (328) is fixedly connected to the outer wall of the bottom end of the mounting sleeve (323). A limit rod (329) is fixedly connected to the bottom of the first mounting plate (328). A connecting block is fixedly connected to the bottom end of the limit rod (329). A third spring (3210) is fixedly connected to the bottom of the second mounting plate (3211). A scraper (3212) is fixedly connected to the bottom end of the rotating shaft (322).
4. The asphalt pavement maintenance atomizing device according to claim 2, characterized in that: One end of the second spring (3115) is fixedly connected to the slider (3114), the bottom of the limiting block (3116) is fitted to the upper part of the mounting frame (3110), and the spray pipe (313) is connected to the filter box (6) through a connecting pipe at one end near the filter box (6).
5. The asphalt pavement maintenance atomizing device according to claim 2, characterized in that: The adjusting rod (318) is engaged with the adjusting hole (316), and the outer end of the first spring (319) is fixedly connected to the round block.
6. The asphalt pavement maintenance atomizing device according to claim 3, characterized in that: The rotating shaft (322) is rotatably connected to the box cover (4) via a bearing, and the top of the pressure rod (325) is provided with a ball bearing.
7. The asphalt pavement maintenance atomizing device according to claim 3, characterized in that: The limiting rod (329) extends through the second mounting plate (3211), and the bottom end of the third spring (3210) is fixedly connected to the connecting block.
Citation Information
Patent Citations
Asphalt pavement maintenance atomization device
CN219470592U