Raw material pretreatment device for fully-recycled polyethylene foaming material

By designing a combination of auger blades and tipping plates, along with heating pipes and an air pump system, the problem of uneven drying of raw materials for fully recycled polyethylene foam was solved, achieving efficient drying and energy saving, and improving production quality.

CN224215734UActive Publication Date: 2026-05-08金华环亚包装有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
金华环亚包装有限公司
Filing Date
2025-05-23
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing drying equipment for fully recycled polyethylene foam materials suffers from uneven heat distribution, low drying efficiency, and the tendency for some raw materials to be incompletely dried, which affects production quality.

Method used

A pretreatment device for fully recyclable polyethylene foam material raw materials is adopted. It utilizes a combination design of auger blades and turning plates, combined with heating pipes and air pump system, to realize the rotation and turning of raw materials and hot air drying, ensuring uniform distribution of hot air, and saving energy through waste heat recovery device.

Benefits of technology

This process achieves uniform drying of raw materials, improves drying efficiency, ensures the production quality of subsequent polyethylene foam materials, and saves energy through waste heat recovery.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of polyethylene foaming material processing, and discloses a fully-recycled polyethylene foaming material raw material pretreatment device which comprises a heat preservation shell, an exhaust pipe is arranged on the upper portion of the heat preservation shell, and stand columns are arranged at the four corners of the lower portion of the heat preservation shell. According to the raw material pretreatment device for the fully-recycled polyethylene foaming material, the air pump is driven, air is heated through the heating pipe and then conveyed into the central pipe, hot air is discharged from holes of the central pipe, and therefore the raw material in the porous sleeve is dried, the gear motor is driven, transmission is carried out through the belt wheel and the belt, and the raw material is fully recycled. According to the technical scheme, the central pipe is driven by the rotating shaft to rotate, so that the central pipe drives the auger blade to rotate, and when the auger blade rotates, the material turning plate is driven to rotate, so that raw materials are driven by the material turning plate to turn over while moving leftwards, and hot air discharged from a hole of the central pipe can better dry the inside of the raw materials; and the subsequent production quality of the polyethylene foaming material is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of polyethylene foam material processing technology, and in particular to a pretreatment device for fully recyclable polyethylene foam material raw materials. Background Technology

[0002] In the production process of fully recycled polyethylene foam, raw material pretreatment is a crucial step, with raw material drying being an important one. Existing raw material drying equipment typically involves simply placing the raw materials in a drying chamber for static drying. This relatively static state results in uneven heating, low drying efficiency, and the possibility of incomplete drying in some areas, negatively impacting the quality of subsequent polyethylene foam production. Utility Model Content

[0003] The main objective of this invention is to provide a pretreatment device for fully recyclable polyethylene foam material raw materials, which can effectively solve the problems in the background art.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a pretreatment device for fully recyclable polyethylene foam material raw materials, comprising an insulation shell, an exhaust pipe provided at the upper part of the insulation shell, columns provided at the four corners of the lower part of the insulation shell, a discharge port provided on the left side of the insulation shell, a support frame provided in the middle of the discharge port, a central tube rotatably connected to the middle of the support frame, a perforated sleeve provided in the middle of the insulation shell, a feeding box provided on the right side of the insulation shell, and the right end of the central tube penetrating and rotatably connected to the middle of the right side of the feeding box. A pulley is fixedly connected to the outer periphery of the right end. The feeding box is connected to the insulation shell. An auger blade is fixedly connected to the outer periphery of the left side of the central tube. Several holes are provided on the left side of the central tube. The right end of the central tube is rotatably connected to the outer periphery of one end of the heating tube. The other end of the heating tube is fixedly connected to the output end of the air pump. The air pump is installed on the rear side of the feeding box. An electric heating wire is provided inside the heating tube. A geared motor is installed at the front of the feeding box. A pulley is provided at the output end of the right side of the geared motor. The outer periphery of the pulley is meshed with both ends of the belt.

[0005] Preferably, multiple material-turning plates are fixedly connected to the outer periphery of the auger blade.

[0006] Preferably, the other end of the exhaust pipe is connected to a waste heat recovery device.

[0007] Preferably, a slag discharge port is provided in the middle of the lower side of the insulation shell.

[0008] Preferably, the heating tube is wrapped with heat-insulating cotton.

[0009] Preferably, the air pump input end is provided with an air filter.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] A drive air pump heats the gas through a heating tube and then delivers it into the central tube, allowing hot air to escape from the holes in the central tube. This dries the raw material inside the porous sleeve. A drive geared motor, via pulleys and belts, rotates the central tube, which in turn rotates the auger blades. As the auger blades rotate, they also rotate the tipping plate, causing the raw material to move to the left while being flipped by the tipping plate. This ensures that the hot air exiting from the holes in the central tube can better dry the raw material, guaranteeing the production quality of the subsequent polyethylene foam material. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of a pretreatment device for fully recyclable polyethylene foam material raw materials according to the present invention;

[0013] Figure 2 This is a schematic diagram of the internal structure of a pretreatment device for fully recyclable polyethylene foam material raw materials according to this utility model;

[0014] Figure 3 This is a schematic diagram of the heating tube structure of a pretreatment device for fully recyclable polyethylene foam material raw materials according to this utility model;

[0015] Figure 4 This is a schematic diagram of the central tube structure of a pretreatment device for fully recyclable polyethylene foam material raw materials according to this utility model.

[0016] In the diagram: 1. Insulation shell; 2. Exhaust pipe; 3. Slag discharge port; 4. Column; 5. Discharge port; 6. Support frame; 7. Feeding box; 8. Gear motor; 9. Pulley; 10. Belt; 11. Heating tube; 12. Screw blade; 13. Air filter; 14. Tilting plate; 15. Air pump; 16. Perforated sleeve; 17. Central tube. Detailed Implementation

[0017] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0018] like Figure 1-4As shown, a pretreatment device for fully recyclable polyethylene foam material includes an insulation shell 1, an exhaust pipe 2 at the top of the insulation shell 1, columns 4 at the four corners of the bottom of the insulation shell 1, a discharge port 5 on the left side of the insulation shell 1, a support frame 6 in the middle of the discharge port 5, a central tube 17 rotatably connected to the middle of the support frame 6, a perforated sleeve 16 in the middle of the insulation shell 1, a feeding box 7 on the right side of the insulation shell 1, the right end of the central tube 17 passing through and rotatably connected to the middle of the right side of the feeding box 7, a pulley 9 fixedly connected to the outer periphery of the right end of the central tube 17, the feeding box 7 and the insulation shell 1 being interconnected, an auger blade 12 fixedly connected to the outer periphery of the left side of the central tube 17, several holes on the left side of the central tube 17, a heating tube 11 rotatably connected to the outer periphery of one end of the right end of the central tube 17, the other end of the heating tube 11 fixedly connected to the output end of an air pump 15, and the air pump 15 being installed in the feeding box. 7. At the rear, the heating tube 11 is equipped with an electric heating wire. A geared motor 8 is installed at the front of the feeding box 7. A pulley 9 is installed at the output end on the right side of the geared motor 8. The outer circumference of the pulley 9 is meshed with both ends of the belt 10. The raw material is fed into the feeding box 7, driving the geared motor 8. Through the pulley 9 and the belt 10, the transmission causes the central tube 17 to rotate, which in turn drives the auger blades 12 to rotate, thereby moving the raw material inside the porous sleeve 16. The air pump 15 drives the gas to be heated through the heating tube 11 and then sent into the central tube 17, so that the hot air is discharged from the holes of the central tube 17, thereby drying the raw material inside the porous sleeve 16. The hot air removes the moisture, thus ensuring the dryness of the raw material. Through the rotation of the auger blades 12, the raw material can be continuously conveyed, thereby continuously drying the raw material.

[0019] Multiple tilting plates 14 are fixedly connected to the outer periphery of the auger blades 12, driving the reduction motor 8. Through pulleys 9 and belts 10, the central tube 17 rotates, causing the auger blades 12 to rotate. As the auger blades 12 rotate, they also rotate the tilting plates 14, causing the raw material to move to the left while being tilted by the tilting plates 14. This allows the hot air exhausted from the holes in the central tube 17 to better dry the raw material. The other end of the exhaust pipe 2 is connected to a waste heat recovery device. The system recovers waste heat from the dried hot air to save energy. A slag discharge port 3 is provided in the middle of the lower side of the insulation shell 1. During the process of conveying and turning the raw materials by the auger blades 12 and the tipping plate 14, some powder slag will be generated. The powder slag can be discharged and collected through the slag discharge port 3. The heating tube 11 is wrapped with heat insulation cotton to prevent heat loss and prevent the heating tube 11 from burning the staff. An air filter 13 is provided at the input end of the air pump 15 to prevent impurities in the air from contaminating the raw materials and to ensure the purity of the raw materials.

[0020] Working principle:

[0021] The raw materials are fed into the feeding box 7, driving the reduction motor 8, which is transmitted through the pulley 9 and belt 10, causing the central tube 17 to rotate. This causes the central tube 17 to drive the auger blades 12 to rotate, thereby moving the raw materials inside the porous sleeve 16. The air pump 15 is driven to heat the gas through the heating tube 11 and then deliver it into the central tube 17, so that the hot air is discharged from the holes of the central tube 17, thereby drying the raw materials inside the porous sleeve 16. The hot air removes moisture, thus ensuring the dryness of the raw materials. The rotation of the auger blades 12 allows for continuous conveying of the raw materials, thereby continuously drying them.

[0022] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A pretreatment device for fully recyclable polyethylene foam material raw materials, comprising an insulation shell (1), characterized in that: The upper part of the insulation shell (1) is provided with an exhaust pipe (2), the lower four corners of the insulation shell (1) are provided with columns (4), the left side of the insulation shell (1) is provided with a discharge port (5), the middle of the discharge port (5) is provided with a support frame (6), the middle of the support frame (6) is rotatably connected with a central tube (17), the middle of the insulation shell (1) is provided with a perforated sleeve (16), the right side of the insulation shell (1) is provided with a feeding box (7), the right end of the central tube (17) passes through and is rotatably connected to the middle of the right side of the feeding box (7), the outer periphery of the right end of the central tube (17) is fixedly connected with a pulley (9), the feeding box (7) and the insulation shell (1) The components are interconnected. A screw conveyor blade (12) is fixedly connected to the outer periphery of the left side of the central tube (17). Several holes are provided on the left side of the central tube (17). The right end of the central tube (17) is rotatably connected to the outer periphery of one end of the heating tube (11). The other end of the heating tube (11) is fixedly connected to the output end of the air pump (15). The air pump (15) is installed on the rear side of the feeding box (7). An electric heating wire is provided inside the heating tube (11). A reduction motor (8) is installed at the front of the feeding box (7). A pulley (9) is provided at the output end of the right side of the reduction motor (8). The outer periphery of the pulley (9) is meshed with both ends inside the belt (10).

2. The pretreatment device for fully recyclable polyethylene foam material raw materials according to claim 1, characterized in that: Multiple material-turning plates (14) are fixedly connected to the outer periphery of the auger blade (12).

3. The pretreatment device for fully recyclable polyethylene foam material raw materials according to claim 1, characterized in that: The other end of the exhaust pipe (2) is connected to the waste heat recovery device.

4. The pretreatment device for fully recyclable polyethylene foam material raw materials according to claim 1, characterized in that: A slag discharge port (3) is provided on the lower middle part of the insulation shell (1).

5. The pretreatment device for fully recyclable polyethylene foam material raw materials according to claim 1, characterized in that: The heating tube (11) is wrapped with heat-insulating cotton.

6. The pretreatment device for fully recyclable polyethylene foam material raw materials according to claim 1, characterized in that: An air filter (13) is provided at the input end of the air pump (15).