Hydrogen storage alloy smelting equipment
By installing a purification cylinder with spray and adsorption components in the hydrogen storage alloy smelting equipment, the problem of harmful gas purification is solved, achieving effective gas purification and flexibility in activated carbon replacement, thus preventing environmental and health hazards.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU HUIPENG HYDROGEN ENERGY STORAGE TECH CO LTD
- Filing Date
- 2025-06-12
- Publication Date
- 2026-05-08
AI Technical Summary
Existing hydrogen storage alloy smelting equipment fails to effectively purify harmful gases generated during the smelting process, leading to environmental pollution and health hazards.
A purification cylinder with a spray assembly and an adsorption assembly is installed at the top of the exhaust pipe. The spray assembly reacts with the harmful gases and the adsorption assembly adsorbs them, achieving dual purification of the harmful gases. Moreover, the gas flow does not need to be stopped when the activated carbon is replaced.
It effectively purifies harmful gases, prevents environmental pollution and health hazards, improves purification efficiency, and increases the flexibility of activated carbon replacement.
Smart Images

Figure CN224215809U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hydrogen storage alloy smelting technology, specifically to hydrogen storage alloy smelting equipment. Background Technology
[0002] Hydrogen storage alloys are novel alloys capable of absorbing and releasing hydrogen under certain conditions. They exhibit excellent cycle life performance and are commonly used in large batteries, particularly in high-power applications in electric vehicles and hybrid electric vehicles.
[0003] Currently, the smelting of hydrogen storage alloys may generate harmful gases (including but not limited to nitrogen oxides and sulfur dioxide). However, existing smelting equipment usually lacks the function of purifying these harmful gases. Therefore, the harmful gases generated during the smelting of hydrogen storage alloys may pollute the environment or endanger human health. Thus, this invention aims to develop a hydrogen storage alloy smelting device. Utility Model Content
[0004] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:
[0005] A hydrogen storage alloy smelting device includes a vacuum induction melting furnace. The top of the furnace cover of the vacuum induction melting furnace is fixedly installed with an exhaust pipe equipped with a valve. The top of the inner cavity of the exhaust pipe is equipped with a one-way valve. A purification cylinder is fixedly installed on the top of the exhaust pipe. The inner cavity of the purification cylinder is equipped with a spray assembly. A T-shaped rigid pipe with valves at both ends is fixedly installed on the top of the purification cylinder. Adsorption components are provided at both ends of the T-shaped rigid pipe. A fan is provided at the bottom of the inner cavity of the T-shaped rigid pipe.
[0006] In a preferred embodiment of the hydrogen storage alloy smelting equipment described in this utility model, the spray assembly includes:
[0007] A hollow tube, which is rotatably connected to the top of the purification cylinder via a bearing;
[0008] A circular plate, with a hollow tube fixedly installed at its top end;
[0009] A flow channel is formed in a circular plate;
[0010] Atomizing nozzles: Several atomizing nozzles are fixedly installed at the bottom end of the circular plate.
[0011] In a preferred embodiment of the hydrogen storage alloy smelting equipment described in this utility model, the spray assembly further includes:
[0012] The inner end of the hollow tube is rotatably connected to the L-shaped rigid tube via a bearing;
[0013] The box body is fixedly installed on the top of the purification cylinder, and the hollow tube is located in the inner cavity of the box body;
[0014] A servo motor, which is fixedly installed on the top of the inner cavity of the housing;
[0015] The pipe is fixedly installed on one end of an L-shaped rigid pipe.
[0016] In a preferred embodiment of the hydrogen storage alloy smelting equipment described in this utility model, the spray assembly further includes:
[0017] The first gear is fixedly mounted on the output shaft of the servo motor via a connecting shaft;
[0018] The second gear is fixedly mounted on the hollow tube and meshes with the first gear.
[0019] In a preferred embodiment of the hydrogen storage alloy smelting equipment described in this utility model, the spray assembly further includes:
[0020] A stirring assembly for mixing liquids and gases, wherein the stirring assembly is located on the bottom of a circular plate.
[0021] In a preferred embodiment of the hydrogen storage alloy smelting equipment described in this utility model, the stirring assembly includes:
[0022] A rotating shaft is fixedly mounted on the bottom of a circular plate;
[0023] A stirring rod, wherein several stirring rods are fixedly installed on the rotating shaft.
[0024] In a preferred embodiment of the hydrogen storage alloy smelting equipment described in this utility model, the adsorption component includes:
[0025] A hollow T-shaped block, which is threadedly connected to the end of a T-shaped rigid tube;
[0026] The first filter screen is fixedly installed in the hollow T-shaped block.
[0027] In a preferred embodiment of the hydrogen storage alloy smelting equipment described in this utility model, the adsorption component further includes:
[0028] The second filter screen is fixedly installed at both ends of the inner cavity of the T-shaped rigid tube;
[0029] Activated carbon is provided at both ends of the inner cavity of the T-shaped rigid tube, and the activated carbon is located between the first filter screen and the second filter screen.
[0030] Compared with existing technologies:
[0031] By installing a purification cylinder equipped with spray and adsorption components at the top of the exhaust pipe, harmful gases generated during the melting of hydrogen storage alloys can be purified, thus preventing environmental pollution or harm to human health. Simultaneously, the spray and adsorption components provide dual purification of harmful gases, enhancing the purification effect. Furthermore, by installing adsorption components at both ends of the T-shaped rigid pipe, the flow of harmful gases can be maintained without interrupting the replacement of activated carbon, offering high flexibility. Attached Figure Description
[0032] Figure 1 This is a bottom view of the structure of this utility model;
[0033] Figure 2 This is a top view of the structure of this utility model;
[0034] Figure 3 This is a cross-sectional view of the purification cylinder of this utility model;
[0035] Figure 4 This utility model Figure 3 Enlarged schematic diagram of the structure at point A in the middle;
[0036] Figure 5 This is a cross-sectional view of the T-shaped rigid tube of this utility model;
[0037] Figure 6 This is a partial cross-sectional view of the exhaust pipe structure of this utility model;
[0038] Figure 7 This is a partial cross-sectional view of the T-shaped rigid tube structure of this utility model.
[0039] In the diagram: Vacuum induction melting furnace 10, exhaust pipe 20, purification cylinder 30, hollow tube 40, circular plate 41, flow channel 42, atomizing nozzle 43, L-shaped rigid tube 44, box body 45, servo motor 46, first gear 47, second gear 48, pipe 49, rotating shaft 50, stirring rod 51, T-shaped rigid tube 60, hollow T-shaped block 61, first filter screen 62, second filter screen 63, activated carbon 64. Detailed Implementation
[0040] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0041] This utility model provides a hydrogen storage alloy smelting device. Please refer to [link / reference]. Figures 1-7The system includes a vacuum induction melting furnace 10. An exhaust pipe 20 with a valve is fixedly installed on the top of the furnace cover of the vacuum induction melting furnace 10. A one-way valve is installed at the top of the inner cavity of the exhaust pipe 20. A purification cylinder 30 is fixedly installed on the top of the exhaust pipe 20. A spray assembly is installed inside the purification cylinder 30. A T-shaped rigid pipe 60 with valves at both ends is fixedly installed on the top of the purification cylinder 30. Adsorption components are installed at both ends of the T-shaped rigid pipe 60. The vacuum induction melting furnace 10 can be equipped with induction heating systems, vacuum systems, water cooling systems, and temperature measuring systems as needed. Since these are existing technologies, they will not be described in detail here. Furthermore, a drain pipe is provided at the bottom of the purification cylinder 30. A fan is provided at the bottom of the inner cavity of the T-shaped rigid pipe 60. The fan is connected to an external power source, and the power cable connected to the fan passes through the T-shaped rigid pipe 60. A sealing ring is provided at the connection between the T-shaped rigid pipe 60 and the power cable.
[0042] The spray assembly includes: a hollow tube 40, a circular plate 41, a flow channel 42, an atomizing nozzle 43, an L-shaped rigid tube 44, a box body 45, a servo motor 46, a first gear 47, a second gear 48, and a pipe 49.
[0043] The hollow tube 40 is rotatably connected to the top of the purification cylinder 30 via a bearing, preferably the bearing described in patent CN217736027U. The hollow tube 40 is fixedly installed at the top of the circular plate 41. A flow groove 42 is formed in the circular plate 41. Several atomizing nozzles 43 are fixedly installed at the bottom of the circular plate 41. The top of the inner cavity of the hollow tube 40 is rotatably connected to an L-shaped rigid tube 44 via a bearing, preferably the bearing described in patent CN217736027U. The housing 45 is fixedly installed on the top of the purification cylinder 30. Heat dissipation holes for servo motor 46 can be opened on the housing 45 as needed, and hollow tube 40 is located in the inner cavity of housing 45. Servo motor 46 is fixedly installed on the top of the inner cavity of housing 45. Pipe 49 is fixedly installed on one end of L-shaped rigid tube 44. Pipe 49 is connected to an external water pump. The output shaft of servo motor 46 is fixedly installed with first gear 47 through connecting shaft. Second gear 48 is fixedly installed on hollow tube 40, and second gear 48 and first gear 47 are meshed.
[0044] The spray assembly also includes a stirring assembly for mixing liquid and gas, and the stirring assembly is located on the bottom of the circular plate 41;
[0045] The stirring assembly includes: a rotating shaft 50 and a stirring rod 51;
[0046] The rotating shaft 50 is fixedly installed on the bottom of the circular plate 41, and several stirring rods 51 are fixedly installed on the rotating shaft 50.
[0047] The adsorption assembly includes: a hollow T-shaped block 61, a first filter screen 62, a second filter screen 63, and activated carbon 64;
[0048] A hollow T-shaped block 61 is threaded onto the end of a T-shaped rigid tube 60. A first filter screen 62 is fixedly installed in the hollow T-shaped block 61. A second filter screen 63 is fixedly installed at both ends of the inner cavity of the T-shaped rigid tube 60. Activated carbon 64 is provided at both ends of the inner cavity of the T-shaped rigid tube 60, and the activated carbon 64 is located between the first filter screen 62 and the second filter screen 63. When installing the activated carbon 64, the activated carbon 64 is first filled into the T-shaped rigid tube 60, and then the hollow T-shaped block 61 is threaded onto the end of the T-shaped rigid tube 60.
[0049] When the hydrogen storage alloy is melted in a vacuum induction melting furnace 10, the steps for treating the harmful gases generated by those skilled in the art are as follows:
[0050] Step 1: The generated harmful gases (such as nitrogen oxides, sulfur dioxide, etc.) flow into the purification cylinder 30 through the exhaust pipe 20. At this time, the external water pump will cause the solution (such as sodium hydroxide solution, lime water, etc.) to flow downward through the atomizing nozzle 43. The downward flowing solution will come into contact with the upward flowing harmful gases, thus reacting with the harmful gases and removing some gases (such as acidic gases). During this process, the servo motor 46 will rotate the circular plate 41, the rotating shaft 50 and the stirring rod 51 to ensure that the gas and liquid are fully mixed.
[0051] Step 2: After spraying, the harmful gases will flow with the air through the T-shaped rigid pipe 60 into the activated carbon 64, where they will be adsorbed by the activated carbon 64.
[0052] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A hydrogen storage alloy smelting apparatus, comprising a vacuum induction melting furnace (10), characterized in that, The top of the furnace cover of the vacuum induction melting furnace (10) is fixedly installed with an exhaust pipe (20) having a valve on it, and the top of the inner cavity of the exhaust pipe (20) is provided with a one-way valve. The top of the exhaust pipe (20) is fixedly installed with a purification cylinder (30), the inner cavity of the purification cylinder (30) is provided with a spray assembly, the top of the purification cylinder (30) is fixedly installed with a T-shaped hard pipe (60) having valves at both ends, the two ends of the T-shaped hard pipe (60) are provided with adsorption assemblies, and the bottom of the inner cavity of the T-shaped hard pipe (60) is provided with a fan.
2. The hydrogen storage alloy smelting equipment according to claim 1, characterized in that, The spray assembly includes: Hollow tube (40), which is rotatably connected to the top of the purification cylinder (30) via a bearing; A circular plate (41) with a hollow tube (40) fixedly installed at its top. A flow channel (42) is formed in a circular plate (41); Atomizing nozzles (43) are fixedly installed at the bottom end of the circular plate (41).
3. The hydrogen storage alloy smelting equipment according to claim 2, characterized in that, The spray assembly also includes: The top end of the inner cavity of the hollow tube (40) is rotatably connected to the L-shaped rigid tube (44) via a bearing. Box body (45), the box body (45) is fixedly installed on the top of the purification cylinder (30), and the hollow tube (40) is located in the inner cavity of the box body (45); Servo motor (46), the servo motor (46) is fixedly installed on the top of the inner cavity of the box (45); Pipe (49), which is fixedly installed on one end of L-shaped rigid pipe (44).
4. The hydrogen storage alloy smelting equipment according to claim 3, characterized in that, The spray assembly also includes: The first gear (47) is fixedly mounted on the output shaft of the servo motor (46) via a connecting shaft. The second gear (48) is fixedly mounted on the hollow tube (40), and the second gear (48) and the first gear (47) are meshed together.
5. The hydrogen storage alloy smelting equipment according to claim 1, characterized in that, The spray assembly also includes: A stirring assembly for mixing liquids and gases, and the stirring assembly is located on the bottom of a circular plate (41).
6. The hydrogen storage alloy smelting equipment according to claim 5, characterized in that, The stirring assembly includes: A rotating shaft (50) is fixedly mounted on the bottom of a circular plate (41); Stirring rod (51), several stirring rods (51) are fixedly installed on the rotating shaft (50).
7. The hydrogen storage alloy smelting equipment according to claim 1, characterized in that, The adsorption component includes: A hollow T-shaped block (61) is threaded onto the end of a T-shaped rigid tube (60); The first filter screen (62) is fixedly installed in the hollow T-shaped block (61).
8. The hydrogen storage alloy smelting equipment according to claim 7, characterized in that, The adsorption assembly further includes: The second filter screen (63) is fixedly installed at both ends of the inner cavity of the T-shaped rigid tube (60). Activated carbon (64) is provided at both ends of the inner cavity of the T-shaped rigid tube (60), and the activated carbon (64) is located between the first filter screen (62) and the second filter screen (63).