Cement analyzer with self-cleaning probe
By designing a self-cleaning probe cement analyzer, the cleaning unit automatically removes cement residue from the probe, solving the problem of probe attachments affecting measurement accuracy and achieving efficient and accurate probe cleaning and measurement.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU MACQUARIE ELECTRONIC TECH CO LTD
- Filing Date
- 2025-02-05
- Publication Date
- 2026-05-08
AI Technical Summary
Cement analyzer probes are prone to the adhesion of cement particles or residues during measurement, which can affect measurement accuracy and may lead to blockage or damage.
A self-cleaning probe cement analyzer was designed, which includes a cleaning unit comprising a cleaning bucket, a funnel, and a cleaning brush. A synchronous pulley driven by a motor rotates the drain pipe and the funnel, enabling all-round automatic cleaning of the probe.
It enables automated probe cleaning, improving cleaning efficiency and measurement accuracy while reducing manual intervention.
Smart Images

Figure CN224216695U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of probe cleaning, specifically a self-cleaning probe cement analyzer. Background Technology
[0002] A cement analyzer is a high-precision testing instrument specifically designed for the cement industry. It can perform rapid and accurate compositional analysis of cement and its raw materials. The probe of the cement analyzer is an important component of the instrument, used to directly contact and measure cement samples, converting the acquired signals into analyzable data.
[0003] During the measurement process, cement particles or residues can easily adhere to the surface of the cement analyzer probe. These deposits can not only affect the measurement accuracy of the probe, but may also cause blockage or damage to the probe, affecting the normal use of the analyzer.
[0004] In summary, this invention provides a self-cleaning probe cement analyzer to solve the above problems. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0006] A self-cleaning probe cement analyzer includes a cement analyzer body. A probe placement seat is fixedly connected to the bottom of the cement analyzer body. A placement groove is formed on the top of the probe placement seat. The probe of the cement analyzer body extends into the inner cavity of the placement groove and is detachably connected to the inner cavity of the placement groove. A cleaning unit is provided in the inner cavity of the probe placement seat. The cleaning unit includes a cleaning bucket, which is located in the inner cavity of the probe placement seat and directly below the placement groove. The cleaning bucket is fixedly connected to the inner wall of the probe placement seat. A funnel is movably connected to the inner cavity of the cleaning bucket through a bearing. A fixing frame is fixedly connected to the front and rear ends of the top of the funnel. A cleaning brush is fixedly connected to the side of the two fixing frames that are close to each other.
[0007] Furthermore, in this utility model, a water inlet pipe is provided on the left side of the probe placement seat, and the right end of the water inlet pipe extends through the inner cavity of the probe placement seat and is fixedly connected to the left side of the cleaning bucket. A drain pipe is fixedly connected to the bottom of the cleaning bucket, and the bottom of the drain pipe extends through the outside of the probe placement seat and is movably connected to the inner wall of the probe placement seat through a bearing. Both the water inlet pipe and the drain pipe are detachably connected to a sealing cap.
[0008] Furthermore, in this utility model, a motor is fixedly connected to the bottom of the inner cavity of the probe placement seat and to the left side of the cleaning bucket. Synchronous pulleys are fixedly connected to the output shaft of the motor and the surface of the drain pipe. The two synchronous pulleys are connected by a synchronous belt drive.
[0009] Furthermore, in this utility model, a receiving groove is provided on the front side of the inner cavity of the placement groove, and a clamping plate is slidably connected to the inner cavity of the receiving groove.
[0010] Furthermore, in this invention, the front of the probe placement seat is threadedly connected to a threaded rod, the rear end of which extends into the inner cavity of the receiving groove and is movably connected to the front of the clamping plate via a bearing.
[0011] Beneficial effects: This utility model has the following beneficial effects:
[0012] This invention, through the design of a cement analyzer body, enables the detection of cement samples via a probe. The probe placement base and placement slot work together to provide a stable placement environment for the probe, ensuring its stability and accuracy during measurement and cleaning. The cleaning unit automatically cleans the probe, removing cement residues adhering to it and maintaining its cleanliness to ensure the accuracy of the measurement results. The combination of a cleaning bucket, funnel, and cleaning brush achieves comprehensive cleaning of the probe, and the cleaning process is automated, reducing manual intervention and improving cleaning efficiency and accuracy. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0014] Figure 2 This is a cross-sectional structural schematic diagram of the probe placement base of this utility model;
[0015] Figure 3 This is a schematic diagram of the connection structure of the cleaning bucket, water inlet pipe and drain pipe of this utility model;
[0016] Figure 4 This is a schematic diagram of the connection structure of the funnel, the fixing frame and the cleaning brush of this utility model.
[0017] In the picture:
[0018] 1. Cement analyzer body; 2. Probe holder; 3. Placement slot; 4. Cleaning unit; 401. Cleaning bucket; 402. Funnel; 403. Fixing frame; 404. Cleaning brush; 405. Water inlet pipe; 406. Drain pipe; 407. Motor; 408. Synchronous pulley; 5. Receiving slot; 6. Clamping plate; 7. Threaded rod. Detailed Implementation
[0019] To better understand the technical content of this utility model, specific embodiments are described below in conjunction with the accompanying drawings. Various aspects of this utility model are described in this disclosure with reference to the accompanying drawings, which illustrate numerous illustrative embodiments. The embodiments of this disclosure are not necessarily defined to include all aspects of this utility model. It should be understood that the various concepts and embodiments described above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in this utility model are not limited to any particular implementation. Furthermore, some aspects of this utility model can be used alone or in any suitable combination with other aspects disclosed in this utility model.
[0020] Example 1
[0021] like Figure 1-4 As shown, this is the first embodiment of the present invention. This embodiment provides a self-cleaning probe cement analyzer, including a cement analyzer body 1. A probe placement seat 2 is fixedly connected to the bottom of the cement analyzer body 1. A placement groove 3 is opened on the top of the probe placement seat 2. The probe of the cement analyzer body 1 extends into the inner cavity of the placement groove 3 and is detachably connected to the inner cavity of the placement groove 3. A cleaning unit 4 is provided in the inner cavity of the probe placement seat 2. The cleaning unit 4 includes a cleaning bucket 401. The cleaning bucket 401 is located in the inner cavity of the probe placement seat 2 and is located directly below the placement groove 3. The cleaning bucket 401 is fixedly connected to the inner wall of the probe placement seat 2. A funnel 402 is movably connected to the inner cavity of the cleaning bucket 401 through a bearing. A fixing frame 403 is fixedly connected to the front end and rear end of the top of the funnel 402. A cleaning brush 404 is fixedly connected to the side of the two fixing frames 403 that are close to each other.
[0022] like Figure 1-4 As shown, the cement analyzer body 1 can detect cement samples through the probe. The probe placement seat 2 and the placement groove 3 cooperate to provide a stable placement environment for the probe, ensuring the stability and accuracy of the probe during measurement and cleaning. The cleaning unit 4 can automatically clean the probe, remove cement residues attached to the probe, maintain the cleanliness of the probe, and ensure the accuracy of the measurement results. Through the cooperation of the cleaning bucket 401, funnel 402 and cleaning brush 404, the probe is cleaned in all directions, and the cleaning process is automated, reducing manual intervention and improving cleaning efficiency and accuracy.
[0023] Example 2
[0024] Reference Figure 2-4 This is the second embodiment of the present invention, which is based on the previous embodiment.
[0025] In this embodiment, a water inlet pipe 405 is provided on the left side of the probe placement seat 2. The right end of the water inlet pipe 405 extends into the inner cavity of the probe placement seat 2 and is fixedly connected to the left side of the cleaning bucket 401. A drain pipe 406 is fixedly connected to the bottom of the cleaning bucket 401. The bottom of the drain pipe 406 extends into the outside of the probe placement seat 2 and is movably connected to the inner wall of the probe placement seat 2 through a bearing. Sealing caps can be detachably connected to the surfaces of both the water inlet pipe 405 and the drain pipe 406.
[0026] A motor 407 is fixedly connected to the bottom of the inner cavity of the probe placement seat 2 and to the left side of the cleaning bucket 401. The output shaft of the motor 407 and the surface of the drain pipe 406 are both fixedly connected to synchronous pulleys 408. The two synchronous pulleys 408 are connected by a synchronous belt drive.
[0027] like Figure 2-4 As shown, the water inlet pipe 405 facilitates the addition of cleaning water or other cleaning liquid into the cleaning bucket 401, providing the necessary cleaning medium for the cleaning process. The drain pipe 406 is used to discharge the wastewater or waste liquid after cleaning from the cleaning bucket 401, maintaining the cleanliness of the cleaning bucket 401 and preparing it for the next cleaning. The motor 407 provides power for the cleaning process. When the output shaft of the motor 407 rotates, it can work with the synchronous belt and two synchronous pulleys 408 to drive the drain pipe 406 to rotate, causing the drain pipe 406 to drive the funnel 402 to rotate, and driving the cleaning brush 404 and the funnel 402 to rotate, thereby achieving all-round cleaning of the probe.
[0028] Example 3
[0029] Reference Figure 2 This is the third embodiment of the present invention, which is based on the first two embodiments.
[0030] In this embodiment, a receiving groove 5 is provided on the front side of the inner cavity of the placement groove 3, and a clamping plate 6 is slidably connected to the inner cavity of the receiving groove 5.
[0031] The probe holder 2 has a threaded rod 7 on its front side. The rear end of the threaded rod 7 extends into the inner cavity of the receiving groove 5 and is movably connected to the front side of the clamping plate 6 via a bearing.
[0032] like Figure 2 As shown, the receiving groove 5 is used to receive the clamping plate 6 and provide space for the clamping plate 6 to move. The position of the clamping plate 6 can be adjusted by rotating the threaded rod 7 so that the clamping plate 6 can cooperate with the inner wall of the placement groove 3 to clamp and fix the probe.
[0033] In use, first correctly install the probe on the cement analyzer body 1, and adjust the probe's position and parameter settings according to the testing requirements. Start the cement analyzer body 1 and use the probe to test the cement sample. During the testing process, the probe will emit a specific signal and receive the signal reflected or emitted by the cement sample. The cement analyzer body 1 processes and analyzes the signal received by the probe, thereby calculating parameters such as the chemical composition content and physical properties of the cement sample through an algorithm. After use, insert the probe into the placement groove 3, ensuring its bottom extends into the cleaning bucket 401. Then rotate the threaded rod 7. Rotating the threaded rod 7 adjusts the position of the clamping plate 6. The clamping plate 6 is used to clamp and fix the probe against the inner wall of the placement groove 3. Then, the motor 407 is started. When the output shaft of the motor 407 rotates, it can drive the drain pipe 406 to rotate with the synchronous belt and two synchronous pulleys 408. The drain pipe 406 drives the funnel 402 to rotate. The funnel 402 then drives the fixing frame 403 and the cleaning brush 404 to rotate. When the cleaning brush 404 rotates, it can clean the surface of the probe with the water in the cleaning bucket 401, thereby removing residue. After cleaning, the sewage can be discharged by unscrewing the sealing cap on the surface of the drain pipe 406. After discharge, new water is added through the water inlet pipe 405, and the next cleaning work can be carried out.
[0034] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this application is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail in this application.
[0035] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Those skilled in the art to which this invention pertains can make various modifications and refinements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of this invention shall be determined by the claims.
Claims
1. A self-cleaning probe cement analyzer, comprising a cement analyzer body (1), characterized in that: The bottom of the cement analyzer body (1) is fixedly connected to a probe placement seat (2). The top of the probe placement seat (2) is provided with a placement groove (3). The probe of the cement analyzer body (1) extends into the inner cavity of the placement groove (3) and is detachably connected to the inner cavity of the placement groove (3). The inner cavity of the probe placement seat (2) is provided with a cleaning unit (4). The cleaning unit (4) includes a cleaning bucket (401). The cleaning bucket (401) is located in the inner cavity of the probe placement seat (2) and directly below the placement groove (3). The cleaning bucket (401) is fixedly connected to the inner wall of the probe placement seat (2). The inner cavity of the cleaning bucket (401) is movably connected to a funnel (402) through a bearing. The front end and rear end of the top of the funnel (402) are fixedly connected to a fixing frame (403). The two fixing frames (403) are fixedly connected to a cleaning brush (404) on the side that is close to each other.
2. The self-cleaning probe cement analyzer as described in claim 1, characterized in that: A water inlet pipe (405) is provided on the left side of the probe placement base (2). The right end of the water inlet pipe (405) extends into the inner cavity of the probe placement base (2) and is fixedly connected to the left side of the cleaning bucket (401). A drain pipe (406) is fixedly connected to the bottom of the cleaning bucket (401). The bottom of the drain pipe (406) extends into the outside of the probe placement base (2) and is movably connected to the inner wall of the probe placement base (2) through a bearing. Sealing caps can be detachably connected to the surfaces of both the water inlet pipe (405) and the drain pipe (406).
3. The self-cleaning probe cement analyzer as described in claim 1, characterized in that: A motor (407) is fixedly connected to the bottom of the inner cavity of the probe placement seat (2) and to the left side of the cleaning bucket (401). The output shaft of the motor (407) and the surface of the drain pipe (406) are both fixedly connected to synchronous pulleys (408). The two synchronous pulleys (408) are connected by a synchronous belt drive.
4. The self-cleaning probe cement analyzer as described in claim 1, characterized in that: The front of the inner cavity of the placement groove (3) is provided with a receiving groove (5), and a clamping plate (6) is slidably connected to the inner cavity of the receiving groove (5).
5. The self-cleaning probe cement analyzer as described in claim 1, characterized in that: The probe placement seat (2) has a threaded rod (7) threadedly connected to its front side. The rear end of the threaded rod (7) extends into the inner cavity of the receiving groove (5) and is movably connected to the front side of the clamping plate (6) via a bearing.