Unmanned aerial vehicle charging housekeeper CCD detection mechanism
By designing a CCD detection mechanism for drone charging, and using automated detection pins in conjunction with electric push cylinders and slide rails, the problem of low efficiency in traditional manual detection is solved, achieving high efficiency and stability in battery detection, and improving the safety and efficiency of drone charging.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN NUOZHENG ELECTRONICS CO LTD
- Filing Date
- 2025-05-06
- Publication Date
- 2026-05-08
AI Technical Summary
Traditional manual inspection of drone charging systems cannot meet the demands of high-efficiency production, resulting in unstable inspection quality and affecting the charging efficiency and safety of drones.
A CCD detection mechanism for drone charging is designed. It employs control components, clamping components, and a detection mechanism. Through the cooperation of an electric push cylinder and a slide rail, it achieves automated detection of the precise insertion of the pin and battery and signal transmission. The detection results are displayed in real time on a monitor.
It enables automated and precise testing of drone batteries, improving testing quality and efficiency, and ensuring the stability and safety of the charging process.
Smart Images

Figure CN224216844U_ABST
Abstract
Description
Technical Field
[0001] This utility model specifically relates to the field of drone technology, and more specifically to a drone charging butler CCD testing mechanism. Background Technology
[0002] Drones are widely used in numerous fields such as aerial photography, surveying, inspection, and logistics, and the demands on drone endurance and battery management are constantly increasing in different scenarios. To ensure drones can operate continuously and stably in various complex environments, it is necessary to accurately detect parameters such as battery status. CCD detection technology plays a crucial role in battery charging management, ensuring the safe and efficient operation of drones. The drone market is highly competitive, with manufacturers striving to improve product performance and user experience. Precise battery detection and management are key to improving the overall performance of drones. Adopting advanced CCD detection technology helps manufacturers gain a differentiated competitive advantage in battery management systems, attracting more users.
[0003] It can connect to charge multiple drone batteries simultaneously, typically accommodating 2-4 batteries. It can charge batteries sequentially based on their remaining charge level, with some models even supporting intelligent sorting, prioritizing the charging of batteries with lower charge levels. This allows users to quickly reach a full charge, improving charging efficiency and saving waiting time. Therefore, ensuring the quality of the charging system is crucial for its stability during use. This necessitates effective testing of the charging system. Traditionally, testing is done manually, but with increasing production speeds, manual testing is no longer sufficient. Therefore, a mechanism that can automatically test the CCD of drone charging systems is needed. Utility Model Content
[0004] The purpose of this utility model is to provide a CCD testing mechanism for drone charging, which will solve the problems mentioned above in the background technology.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A CCD testing mechanism for drone charging includes a control component; the control component includes a housing with two symmetrical support rods on the housing; a grating is provided on one side of each support rod; a clamping component is provided between the two support rods; the clamping component includes a tooling plate; a first electric push cylinder is provided on one side of the tooling plate; the push rod of the first electric push cylinder is fixedly installed with the push plate, and the push rod is slidably installed on the top of the push plate;
[0007] The tooling plate has an integrally formed vertical plate on the top side near the first electric push cylinder; a spring is provided on the push rod between the push plate and the vertical plate;
[0008] As a further technical solution of this utility model, a detection mechanism is provided on the rear side of the tooling plate; the detection mechanism includes two symmetrical slide rails; the two slide rails are slidably installed with the bottom of the T-shaped block; and a mounting plate is fixedly installed on the top of the T-shaped block.
[0009] As a further technical solution of this utility model, one end of the mounting plate is provided with multiple sets of detection pins; the detection pins are connected to the transmission line at the other end of the mounting plate; the transmission line is electrically connected to the control box.
[0010] As a further technical solution of this utility model, the side of the T-shaped block away from the tooling plate is fixedly installed with the second electric push cylinder; the second electric push cylinder is fixedly installed with the box body.
[0011] As a further technical solution of this utility model, a testing component is placed inside the tooling plate; the testing component has multiple sets of testing ports; the testing ports are flush with the testing pins;
[0012] As a further technical solution of this utility model, the control box is fixedly installed on the top of the two support rods, and a display is provided on one side;
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] In this utility model, the test piece is placed on the tooling plate and fixed in a limited position. A test mechanism is set on the rear side of the tooling plate. The second electric push cylinder in the test mechanism realizes that the test pin at the front end of the mounting plate is inserted into the test port opened on the test piece, so that the test pin transmits the test information to the display on the control box, thereby effectively ensuring the quality of the test.
[0015] In this invention, during testing, the test piece is placed manually. During placement, the test port is aligned with the test pin. Through sensor sensing, once the test piece inside the sensor fixture plate is placed, the control box activates the first electric pusher cylinder to move the push plate forward. The push plate pushes the spring, causing the end of the push rod away from the push plate to contact the test piece, thereby effectively fixing the test piece inside the fixture plate.
[0016] In this invention, while the control box controls the first electric push cylinder, it also controls the second electric push cylinder, enabling the second electric push cylinder to drive the T-shaped block forward along the slide rail. This effectively aligns the detection pins at the front end of the mounting plate on the top of the T-shaped block with the detection ports on the test piece. Multiple sets of detection pins are electrically connected to the microcontroller inside the control box via transmission lines. The microcontroller displays the transmitted signals in real time on the display, thus effectively showing the test results of the test piece in the form of images. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0018] Figure 2 This utility model Figure 1 A schematic diagram of the rear structure.
[0019] Figure 3 This utility model Figure 1 The main view.
[0020] Figure 4 This utility model Figure 1 A schematic diagram of the three-dimensional structure of the central control component.
[0021] Figure 5 This utility model Figure 2 A schematic diagram of the structure of a Chinese testing agency from another perspective.
[0022] Figure 6 This utility model Figure 5 Bottom view of the structure.
[0023] Figure 7 This utility model Figure 1 Bottom view of the structure of the component being inspected.
[0024] In the diagram: 1-Workbench, 2-Control Components, 20-Box, 21-Button, 22-Support Rod, 23-Gradient, 24-Control Box, 25-Display, 3-Detection Component, 4-Holding Components, 40-Tooling Plate, 41-First Electric Push Cylinder, 42-Push Plate, 43-Push Rod, 44-Spring, 5-Detection Mechanism, 50-Slide Rail, 51-Mounting Plate, 52-Transmission Line, 53-T-Block, 54-Second Electric Push Cylinder, 55-Detection Pin. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see Figure 1-7In this embodiment of the utility model, a CCD detection mechanism for a drone charging system includes a control component 2. The control component 2 includes a housing 20, on which two symmetrical support rods 22 are provided. A grating device 23 is provided on one side of each support rod 22. A support component 4 is provided between the two support rods 22. The support component 4 includes a tooling plate 40. A first electric push cylinder 41 is provided on one side of the tooling plate 40. The push rod of the first electric push cylinder 41 is fixedly installed with the push plate 42, and a push rod 43 is slidably installed on the top of the push plate 42. The grating device 23 effectively prevents injury caused by a person entering the detection range of the equipment during the detection process.
[0027] The tooling plate 40 has an integrally formed upright plate on the top side near the first electric push cylinder 41; a spring 44 is provided on the push rod 43 between the push plate 42 and the upright plate; the push rod is moved forward by the second electric push cylinder to fix the test piece in the tooling plate; ensuring stability during the test.
[0028] The tooling plate 40 is provided with a detection mechanism 5 on its rear side; the detection mechanism 5 includes two symmetrical slide rails 50; the two slide rails 50 are slidably installed with the bottom of the T-block 53; the top of the T-block 53 is fixedly installed with a mounting plate 51; by sliding the T-block 53 along the slide rails 50, the stability of the detection pin 55 at the front end of the mounting plate 51 when it moves is ensured, and the displacement between the detection pin 55 and the detection port is avoided.
[0029] By adopting the above technical solution, when in use, the test piece 3 is placed on the tooling plate 40 and fixed in a limited position. A test mechanism 5 is provided on the rear side of the tooling plate 40. The second electric push cylinder 54 in the test mechanism 5 realizes that the test pin 55 at the front end of the mounting plate 51 is inserted into the test port opened on the test piece 3, so that the test pin 55 transmits the test information to the display 25 on the control box 24, thereby effectively ensuring the quality of the test.
[0030] In this embodiment, one end of the mounting plate 51 is provided with multiple sets of detection pins 55; the detection pins 55 are connected to the transmission line 52 at the other end of the mounting plate 51; the transmission line 52 is electrically connected to the control box 24; the transmission line 52 transmits the signal detected by the detection pins 55 to the microcontroller inside the control box 24, and the microcontroller displays the signal as an image on the display 25 for easy observation by the staff;
[0031] In this embodiment, the side of the T-shaped block 53 away from the tooling plate 40 is fixedly installed with the second electric push cylinder 54; the second electric push cylinder 54 is fixedly installed with the housing 20; the bottom of the housing 20 is fixedly installed with the workbench 1, and the internal equipment of the control box 24 is started by the button 21 on the housing 20.
[0032] By adopting the above technical solution, during the testing process, the test piece 3 is placed manually. During placement, the test port is aligned with the test pin 55. Through sensor sensing, once the test piece 3 inside the sensor fixture plate 40 is placed, the control box 24 drives the first electric push cylinder 41 to move the push plate 42 forward. The push plate 42 pushes the spring 44 to make the end of the push rod 43 away from the push plate 42 contact the test piece 3, thereby effectively fixing the test piece 3 inside the fixture plate 40.
[0033] Furthermore, the tooling plate 40 contains a testing component 3; the testing component 3 has multiple testing ports; the testing ports are flush with the testing pins 55; this effectively ensures the accuracy of the testing and avoids the occurrence of defective products due to operational errors.
[0034] In this embodiment, the control box 24 is fixedly installed on the top of the two support rods 22, and a display 25 is provided on one side;
[0035] By adopting the above technical solution, while the control box 24 controls the first electric push cylinder 41, it also controls the second electric push cylinder 54, so that the second electric push cylinder 54 drives the T-shaped block 53 to move forward along the slide rail 50, thereby effectively aligning the detection pin 55 at the front end of the mounting plate 51 on the top of the T-shaped block 53 with the detection port opened on the detection piece 3. Multiple sets of detection pins 55 are electrically connected to the microcontroller inside the control box 24 through the transmission line 52. The microcontroller displays the transmitted signals in real time through the display 25, thereby effectively displaying the detection results of the detection piece 3 in the form of an image.
[0036] The working principle of this utility model is as follows: When in use, the test piece 3 is placed on the tooling plate 40 and fixed in a limited position. A test mechanism 5 is provided on the rear side of the tooling plate 40. The second electric push cylinder 54 in the test mechanism 5 realizes that the test pin 55 at the front end of the mounting plate 51 is inserted into the test port opened on the test piece 3, so that the test pin 55 transmits the test information to the display 25 on the control box 24, thereby effectively ensuring the quality of the test.
[0037] During testing, the test piece 3 is placed manually. During placement, the test port is aligned with the test pin 55. Through sensor sensing, once the test piece 3 inside the sensor fixture plate 40 is placed, the control box 24 drives the first electric push cylinder 41 to move the push plate 42 forward. The push plate 42 pushes the spring 44 to make the end of the push rod 43 away from the push plate 42 contact the test piece 3, thereby effectively fixing the test piece 3 inside the fixture plate 40.
[0038] Simultaneously, while controlling the first electric push cylinder 41, the control box 24 also controls the second electric push cylinder 54, enabling the second electric push cylinder 54 to drive the T-block 53 forward along the slide rail 50. This effectively engages the detection pins 55 at the front end of the mounting plate 51 on the top of the T-block 53 with the detection ports on the detection piece 3. Multiple sets of detection pins 55 are electrically connected to the microcontroller inside the control box 24 via the transmission line 52. The microcontroller displays the transmitted signals in real time through the display 25, thus effectively displaying the detection results of the detection piece 3 in the form of images.
[0039] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0040] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A CCD testing mechanism for drone charging systems, characterized in that: The system includes a control component (2); the control component (2) includes a housing (20) on which two symmetrical support rods (22) are provided; a grating device (23) is provided on one side of each support rod (22); a clamping component (4) is provided between the two support rods (22); the clamping component (4) includes a tooling plate (40); a first electric push cylinder (41) is provided on one side of the tooling plate (40); the push rod of the first electric push cylinder (41) is fixedly installed with the push plate (42), and a push rod (43) is slidably installed on the top of the push plate (42); The tooling plate (40) has an integrally formed upright plate on the top side near the first electric push cylinder (41); a spring (44) is provided on the push rod (43) between the push plate (42) and the upright plate.
2. The CCD testing mechanism for drone charging system according to claim 1, characterized in that: The tooling plate (40) is provided with a detection mechanism (5) on the rear side; the detection mechanism (5) includes two symmetrical slide rails (50); the two slide rails (50) are slidably installed with the bottom of the T-block (53); the top of the T-block (53) is fixedly installed with a mounting plate (51).
3. The CCD testing mechanism for drone charging system according to claim 2, characterized in that: The mounting plate (51) is provided with multiple sets of detection pins (55) at one end; the detection pins (55) are connected to the transmission line (52) at the other end of the mounting plate (51); the transmission line (52) is electrically connected to the control box (24).
4. The CCD testing mechanism for drone charging system according to claim 3, characterized in that: The T-shaped block (53) is fixedly installed on the side away from the tooling plate (40) with the second electric push cylinder (54); the second electric push cylinder (54) is fixedly installed with the box body (20).
5. The CCD testing mechanism for a drone charging system according to claim 4, characterized in that: The tooling plate (40) contains a test piece (3); the test piece (3) has multiple test ports; the test ports are flush with the test pins (55).
6. The CCD testing mechanism for a drone charging system according to claim 3, characterized in that: The control box (24) is fixedly installed on the top of the two support rods (22), and a display (25) is provided on one side.