Transformer monitoring module and transformer
By moving the oil inlet and outlet ports to the maintenance cover and adopting a modular design, the problems of high maintenance costs and low efficiency of transformer monitoring modules have been solved, achieving low-cost and high-efficiency maintenance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHENLAI XINYUAN COMPOSITE MATERIAL TECH
- Filing Date
- 2025-05-30
- Publication Date
- 2026-05-08
AI Technical Summary
In the existing technology, the maintenance cost of transformer monitoring modules is high and the maintenance efficiency is low. This is mainly because the oil inlet and outlet are located on the transformer body, which is easy to be damaged, leading to sealing problems and requiring the replacement of the entire transformer body.
The oil inlet and outlet ports are located on the inspection cover. The inspection cover, as an independent component, adopts a modular design, including an oil outlet, an oil return port, a monitoring pipeline, and a sealing structure, enabling quick disassembly and installation and facilitating maintenance.
It reduced maintenance costs, improved maintenance efficiency, simplified maintenance procedures, avoided additional maintenance due to sealing issues, and significantly enhanced the maintenance effectiveness of the transformer monitoring module.
Smart Images

Figure CN224217322U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of large transformer technology, specifically to a transformer monitoring module and a transformer. Background Technology
[0002] Oil-immersed transformers utilize transformer oil as a cooling medium. By injecting it into the interior and directly contacting the core and windings, combined with an external heat dissipation system, they can efficiently dissipate heat generated during operation. While this design offers excellent heat dissipation, it places extremely high demands on the sealing of the transformer casing. During operation, transformer oil may decompose, producing gases such as oxygen and acetylene, increasing its flammability. Therefore, regular maintenance and testing of the transformer oil are necessary.
[0003] In existing technologies, transformer oil is typically led to the outside to detect key parameters such as the content of harmful gases and temperature. However, the inlet and outlet ports of the detection pipeline are usually located on the transformer body. Due to frequent operation and maintenance, these interfaces are prone to damage, which in turn affects the sealing performance. Once the sealing performance is compromised, the entire transformer body often needs to be replaced, which not only significantly increases maintenance costs but also significantly reduces the maintenance efficiency of the transformer oil monitoring module.
[0004] Therefore, existing technologies need further development. Utility Model Content
[0005] The purpose of this utility model is to overcome the above-mentioned technical deficiencies and provide a transformer monitoring module and a transformer to solve the technical problems of high maintenance cost and low maintenance efficiency of transformer monitoring modules in related technologies.
[0006] To achieve the above technical objectives, the present invention adopts the following technical solution: a transformer monitoring module is provided, wherein a maintenance port is provided on the transformer body, and a maintenance cover is installed on the maintenance port. The transformer monitoring module includes: an oil outlet, which is connected to the interior of the transformer body; an oil return port, which is connected to the interior of the transformer body; and a monitoring pipeline, which is connected to the oil outlet and the oil return port respectively, and a monitoring device is provided on the monitoring pipeline; wherein the oil outlet and / or the oil return port are located on the maintenance cover.
[0007] Furthermore, the monitoring pipeline includes an oil tap switch, which is installed on the monitoring pipeline between the oil outlet and the monitoring equipment.
[0008] Furthermore, the monitoring pipeline includes a return oil switch, which is installed on the monitoring pipeline between the monitoring equipment and the oil outlet.
[0009] Furthermore, the monitoring pipeline includes: an oil outlet pipeline, the oil inlet of which is connected to the oil outlet; a monitoring main pipeline, which is connected to the oil outlet pipeline via an oil outlet flange; and a return oil pipeline, the oil inlet of which is connected to the monitoring main pipeline via a return oil flange, and the oil outlet of which is connected to the return oil outlet.
[0010] Furthermore, the oil outlet flange includes a first flange and a second flange connected together, the end of the first flange away from the second flange being connected to the oil outlet pipeline, the end of the second flange away from the first flange being connected to the monitoring main pipeline, and a sealing ring being provided between the first flange and the second flange; and / or, the oil return flange includes a first flange and a second flange connected together, the end of the first flange away from the second flange being connected to the oil return pipeline, the end of the second flange away from the first flange being connected to the monitoring main pipeline, and a sealing ring being provided between the first flange and the second flange.
[0011] Furthermore, the transformer monitoring module includes an oil outlet flange, which includes: an oil outlet flange seat, the oil inlet end of which is connected to the oil outlet, and the oil outlet flange seat is detachably connected to the maintenance cover; and an oil outlet flange plate, the side of which is close to the oil outlet flange seat is connected to the oil outlet flange seat, and the side of which is away from the oil outlet flange seat is connected to the monitoring pipeline.
[0012] Furthermore, the transformer monitoring module includes an oil return flange, which includes: an oil return flange seat, the oil outlet end of which is connected to the oil return port, and the oil return flange seat is detachably connected to the maintenance cover; and an oil return flange plate, the side of which is close to the oil return flange seat is connected to the oil return flange seat, and the side of which is away from the oil return flange seat is connected to the monitoring pipeline.
[0013] Furthermore, the inspection cover is provided with a sealing groove, which is corresponding to the oil outlet. The sealing groove contains a sealing ring, which abuts against the oil outlet flange seat; and / or, the inspection cover is provided with a sealing groove, which is corresponding to the oil return port. The sealing groove contains a sealing ring, which abuts against the oil return flange seat.
[0014] Furthermore, the oil outlet is located at one end of the inspection cover, and the oil return port is located at the end of the inspection cover away from the oil outlet.
[0015] A transformer, comprising the aforementioned transformer monitoring module.
[0016] Beneficial effects:
[0017] By moving the oil inlet and outlet ports to the maintenance cover, the maintenance cover, as an independent component, has significantly lower manufacturing and replacement costs compared to the entire transformer body. If the oil inlet or outlet port is damaged, only the maintenance cover needs to be replaced or repaired, without replacing the entire transformer body, thus greatly reducing maintenance costs. At the same time, the maintenance cover features a modular design, allowing for quick disassembly and installation, facilitating maintenance or replacement of the oil inlet and outlet ports. This modular design simplifies the maintenance process, shortens maintenance time, and significantly improves maintenance efficiency, solving the technical problems of high maintenance costs and low maintenance efficiency of transformer monitoring modules in related technologies. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of the first embodiment of the transformer monitoring module used in this utility model;
[0019] Figure 2 yes Figure 1 AA section view in the middle;
[0020] Figure 3 yes Figure 1 An enlarged view of point B in the image;
[0021] Figure 4 This is a schematic diagram of the structure of the second embodiment of the transformer monitoring module used in this utility model.
[0022] Figure 5 yes Figure 4 A magnified view of point C in the image;
[0023] Figure 6 This is a schematic diagram of the structure of the maintenance cover of the transformer monitoring module used in this embodiment of the utility model.
[0024] The above figures include the following reference numerals:
[0025] 10. Transformer body; 20. Inspection cover; 201. Sealing groove;
[0026] 1. Oil outlet; 2. Oil return port; 3. Monitoring pipeline; 31. Oil outlet pipeline; 32. Monitoring main pipeline; 33. Oil return pipeline; 4. Monitoring equipment; 41. Oil outlet flange; 411. Oil outlet flange seat; 412. Oil outlet flange; 42. Oil return flange; 421. Oil return flange seat; 422. Oil return flange; 5. Oil tap switch; 6. Oil return switch. Detailed Implementation
[0027] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0028] Example 1
[0029] According to an embodiment of this utility model, a transformer monitoring module is provided. Please refer to [link / reference]. Figures 1 to 3 , Figure 6 The transformer body 10 has an inspection port, and an inspection cover 20 is installed on the inspection port. The transformer monitoring module includes: an oil outlet 1, which is connected to the inside of the transformer body 10; an oil return port 2, which is connected to the inside of the transformer body 10; and a monitoring pipeline 3, which is connected to the oil outlet 1 and the oil return port 2 respectively, and a monitoring device 4 is installed on the monitoring pipeline 3; wherein, the oil outlet 1 and / or the oil return port 2 are located on the inspection cover 20.
[0030] In this way, the oil inlet and outlet ports are moved to the maintenance cover 20. As an independent component, the maintenance cover 20 has significantly lower manufacturing and replacement costs compared to the entire transformer body 10. If the oil inlet and outlet ports are damaged, only the maintenance cover 20 needs to be replaced or repaired, without replacing the entire transformer body, thus greatly reducing maintenance costs. At the same time, the maintenance cover 20 adopts a modular design, which can be quickly disassembled and installed, facilitating the maintenance or replacement of the oil inlet and outlet ports. This modular design simplifies the maintenance process, shortens the maintenance time, and thus significantly improves maintenance efficiency, solving the technical problems of high maintenance costs and low maintenance efficiency of transformer monitoring modules in related technologies.
[0031] In the transformer monitoring module of this embodiment, see... Figure 1 The monitoring pipeline 3 includes an oil tap switch 5, which is installed on the monitoring pipeline 3 and located between the oil outlet 1 and the monitoring device 4. Thus, by setting the oil tap switch 5, the opening and closing of the oil outlet 1 is controlled. When the oil tap switch 5 is opened, the oil outlet 1 opens, and the transformer monitoring module can then perform oil sampling detection.
[0032] It should be noted that the oil intake switch 5 and the oil return switch 6 are, but are not limited to, switches of the type of ball valve, shut-off valve, etc.
[0033] In the transformer monitoring module of this embodiment, see... Figure 1The monitoring pipeline 3 includes a return oil switch 6, which is installed on the monitoring pipeline 3 and located between the monitoring device 4 and the oil outlet 1. In this way, by setting the return oil switch 6, the opening and closing of the return oil outlet 2 is controlled. When the return oil switch 6 is opened, the return oil outlet 2 is opened, and the transformer oil that has been tested returns to the transformer body 10.
[0034] In the transformer monitoring module of this embodiment, see... Figure 1 and Figure 3 The monitoring pipeline 3 includes: an oil outlet pipeline 31, the inlet of which is connected to an oil outlet 1; a main monitoring pipeline 32, which is connected to the oil outlet pipeline 31 via an oil outlet flange 41; and a return oil pipeline 33, the inlet of which is connected to the main monitoring pipeline 32 via a return oil flange 42, and the outlet of which is connected to a return oil outlet 2. Through the design of the monitoring pipeline 3 (including the oil outlet pipeline 31, the main monitoring pipeline 32, and the return oil pipeline), a reasonable pipeline layout is achieved.
[0035] Specifically, the oil outlet line 31 and the oil return line 33 are both welded to the inspection cover 20 to ensure the sealing of the oil outlet 1 and the oil return line 2.
[0036] In the transformer monitoring module of this embodiment, see... Figure 1 and Figure 3 The oil outlet flange 41 includes a first flange and a second flange connected together. The end of the first flange away from the second flange is connected to the oil outlet pipeline 31, and the end of the second flange away from the first flange is connected to the monitoring main pipeline 32. A sealing ring is provided between the first flange and the second flange. The oil return flange 42 also includes a first flange and a second flange connected together. The end of the first flange away from the second flange is connected to the oil return pipeline 33, and the end of the second flange away from the first flange is connected to the monitoring main pipeline 32. A sealing ring is provided between the first flange and the second flange. These features ensure the sealing performance of either the oil outlet flange 41 or the oil return flange 42, improving the sealing effect of the monitoring pipeline.
[0037] In the transformer monitoring module of this embodiment, see... Figure 2 Oil outlet 1 is located at one end of the inspection cover 20, and oil return outlet 2 is located at the end of the inspection cover 20 away from oil outlet 1. In this way, oil outlet 1 and oil return outlet 2 are kept away from each other, thereby preventing oil outlet 1 from sucking in transformer oil that has just returned to the transformer body 10, which would affect the detection effect.
[0038] Understandably, the oil outlet 1 and the oil return outlet 2 can be diagonally distributed on the inspection cover 20 to achieve a greater distance.
[0039] Example 2
[0040] In the transformer monitoring module of this embodiment, see... Figure 4 and Figure 5 The transformer monitoring module includes an oil outlet flange 41, which comprises: an oil outlet flange seat 411, the oil inlet end of which is connected to the oil outlet 1, and the oil outlet flange seat 411 being detachably connected to the maintenance cover 20; and an oil outlet flange plate 412, the side of which is connected to the oil outlet flange seat 411, and the side of which is connected to the monitoring pipeline 3. This direct and detachable connection between the oil outlet flange 41 and the maintenance cover 20 facilitates maintenance and replacement of the oil outlet flange 41, further improving the maintenance efficiency of the transformer monitoring module.
[0041] Specifically, the oil outlet flange seat 411 is fixed to the inspection cover 20 by bolts.
[0042] In the transformer monitoring module of this embodiment, see... Figure 4 and Figure 5 The transformer monitoring module includes an oil return flange 42, which comprises: an oil return flange seat 421, the oil outlet of which is connected to the oil return port 2, and the oil return flange seat 421 being detachably connected to the maintenance cover 20; and an oil return flange plate 422, the side of which is connected to the oil return flange seat 421, and the side of which is connected to the monitoring pipeline 3. This direct and detachable connection between the oil return flange 42 and the maintenance cover 20 facilitates maintenance and replacement of the oil return flange 42, further improving the maintenance efficiency of the transformer monitoring module.
[0043] In the transformer monitoring module of this embodiment, see... Figure 6 The inspection cover 20 has a sealing groove 201, which is corresponding to the oil outlet 1. The sealing groove 201 contains a sealing ring, which abuts against the oil outlet flange seat 411. The inspection cover 20 has a sealing groove 201, which is corresponding to the oil return port 2. The sealing groove 201 contains a sealing ring, which abuts against the oil return flange seat 421.
[0044] The sealing groove on the inspection cover 20, through its interaction with the sealing ring between the oil outlet flange seat 411 or the oil return flange seat 421, enhances the sealing performance of the oil outlet flange 411 or the oil return flange 42. Even if the oil inlet and outlet ports require frequent operation, a good sealing effect can be maintained by replacing the sealing ring or adjusting the sealing structure, thus avoiding transformer oil leakage and avoiding additional maintenance due to sealing problems.
[0045] Example 3
[0046] A transformer, comprising the aforementioned transformer monitoring module.
[0047] Applying the transformer monitoring module in this embodiment to a transformer, the inlet and outlet ports of the transformer oil detection module are moved to the maintenance cover 20. As an independent component, the maintenance cover 20 has significantly lower manufacturing and replacement costs compared to the entire transformer body 10. If the inlet and outlet ports are damaged, only the maintenance cover 20 needs to be replaced or repaired, without replacing the entire transformer body, thus greatly reducing the transformer maintenance cost. At the same time, the maintenance cover 20 adopts a modular design, which can be quickly disassembled and installed, facilitating the maintenance or replacement of the inlet and outlet ports. This modular design simplifies the maintenance process and shortens the maintenance time, thereby significantly improving the transformer maintenance efficiency and solving the technical problems of high maintenance cost and low maintenance efficiency of transformer monitoring modules in related technologies.
[0048] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
[0049] Optionally, specific examples in this embodiment can refer to the examples described in the above embodiments, and will not be repeated here.
[0050] The sequence numbers of the embodiments in this application are for descriptive purposes only and do not represent the superiority or inferiority of the embodiments.
[0051] In the above embodiments of this application, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions of other embodiments.
[0052] The above description is only a preferred embodiment of this application. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this application, and these improvements and modifications should also be considered within the scope of protection of this application.
Claims
1. A transformer monitoring module, characterized in that, The transformer body (10) has an inspection port, and an inspection cover (20) is installed on the inspection port. The transformer monitoring module includes: Oil outlet (1), the oil outlet (1) is connected to the inside of the transformer body (10); Oil return port (2), which is connected to the inside of the transformer body (10); The monitoring pipeline (3) is connected to the oil outlet (1) and the oil return port (2) respectively, and the monitoring pipeline (3) is equipped with a monitoring device (4). The oil outlet (1) and / or the oil return outlet (2) are located on the inspection cover (20).
2. The transformer monitoring module according to claim 1, characterized in that, The monitoring pipeline (3) includes an oil tap switch (5), which is installed on the monitoring pipeline (3) and is located between the oil outlet (1) and the monitoring device (4).
3. The transformer monitoring module according to claim 1, characterized in that, The monitoring pipeline (3) includes a return oil switch (6), which is installed on the monitoring pipeline (3) and is located between the monitoring device (4) and the oil outlet (1).
4. The transformer monitoring module according to claim 1, characterized in that, The monitoring pipeline (3) includes: Oil outlet pipeline (31), the oil inlet end of the oil outlet pipeline (31) is connected to the oil outlet (1); The monitoring main pipeline (32) is connected to the oil outlet pipeline (31) via an oil outlet flange (41); The oil return line (33) has its inlet end connected to the monitoring main line (32) via an oil return flange (42), and its outlet end connected to the oil return port (2).
5. The transformer monitoring module according to claim 4, characterized in that, The oil outlet flange (41) includes a first flange and a second flange connected together. The end of the first flange away from the second flange is connected to the oil outlet pipeline (31), and the end of the second flange away from the first flange is connected to the monitoring main pipeline (32). A sealing ring is provided between the first flange and the second flange; and / or, The return flange (42) includes a first flange and a second flange connected together. The end of the first flange away from the second flange is connected to the return oil pipeline (33), and the end of the second flange away from the first flange is connected to the monitoring main pipeline (32). A sealing ring is provided between the first flange and the second flange.
6. The transformer monitoring module according to claim 1, characterized in that, The transformer monitoring module includes an oil outlet flange (41), which comprises: Oil outlet flange seat (411), the oil inlet end of the oil outlet flange seat (411) is connected to the oil outlet (1), and the oil outlet flange seat (411) is detachably connected to the inspection cover (20); The oil outlet flange (412) is connected to the oil outlet flange seat (411) on the side close to the oil outlet flange seat (411), and the oil outlet flange (41) cover is connected to the monitoring pipeline (3) on the side away from the oil outlet flange seat (411).
7. The transformer monitoring module according to claim 6, characterized in that, The transformer monitoring module includes an oil return flange (42), which comprises: Oil return flange seat (421), the oil outlet end of the oil return flange seat (421) is connected to the oil return port (2), and the oil return flange seat (421) is detachably connected to the inspection cover (20); The oil return flange (422) is connected to the oil return flange seat (421) on the side close to the oil return flange seat (421), and the oil return flange (42) cover is connected to the monitoring pipeline (3) on the side away from the oil return flange seat (421).
8. The transformer monitoring module according to claim 7, characterized in that, The inspection cover (20) is provided with a sealing groove (201), which is correspondingly provided with the oil outlet (1). The sealing groove (201) contains a sealing ring, which abuts against the oil outlet flange seat (411); and / or, The inspection cover (20) is provided with a sealing groove (201), which is corresponding to the oil return port (2). The sealing groove (201) contains a sealing ring, which abuts against the oil return flange seat (421).
9. The transformer monitoring module according to claim 1, characterized in that, The oil outlet (1) is located at one end of the inspection cover (20), and the oil return port (2) is located at the end of the inspection cover (20) away from the oil outlet (1).
10. A transformer, characterized in that, The transformer includes the transformer monitoring module according to any one of claims 1 to 9.