Pouring mechanism for producing pudding
By designing a pouring mechanism for pudding production and employing multi-axis linkage and reverse stirring blades, the problems of insufficient mixing efficiency and quantitative conveying in existing equipment have been solved, achieving a highly efficient, uniform, and stable pudding production process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YAKE CHINA
- Filing Date
- 2025-05-09
- Publication Date
- 2026-05-12
AI Technical Summary
Existing pudding production equipment has shortcomings in mixing efficiency and quantitative conveying, resulting in uneven product quality.
A casting mechanism was designed, comprising a transport mechanism frame, a uniform mixing mechanism, a moving mechanism, a quantitative pumping mechanism, and a conveying mechanism. Through the design of multi-axis linkage and reverse stirring blades, uniform mixing and quantitative casting of materials are achieved.
This improved the mixing efficiency and accuracy of quantitative pouring in pudding production, ensuring the uniformity of product quality and the stability of the production process.
Smart Images
Figure CN224221162U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pudding processing technology, and in particular to a pouring mechanism for producing pudding. Background Technology
[0002] The mixing process in yogurt pudding production often utilizes traditional stirring equipment, which typically uses motor-driven stirring blades to mix the raw materials. However, with consumers' increasing demands for food quality, uniform mixing has become a crucial factor.
[0003] However, some existing equipment uses a relatively simple mixing technology and a single conveying pump during operation, which results in insufficient mixing efficiency and uniform output. Utility Model Content
[0004] The present invention proposes a pouring mechanism for producing pudding, which aims to improve the problems of low efficiency and insufficient quantitative quality of some existing devices during the processing.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A pouring mechanism for producing pudding includes a transport frame with four gantry supports fixedly connected to its top. A uniform mixing mechanism is located on one side of the transport frame. A moving mechanism is fixedly connected to the top of each of the gantry supports. A connecting support mechanism is fixedly connected to the outside of the moving mechanism. A metering pump is mounted on the top of the connecting support mechanism. A conveying mechanism is located between the uniform mixing mechanism and the metering pump. A conveyor belt is located on the top of the transport frame. The metering pump includes a branch pipe, and a drive assembly is mounted on one side of the branch pipe. A main pipe is fixedly connected to the other side of the tube. Two cross-shaped fixing brackets are fixedly connected to the inner wall of the main pipe. A top rod is slidably connected to the inner ring of the cross-shaped fixing bracket. Two internal rings are fixedly connected to the inner wall of the main pipe. The outer side of the top rod contacts the inner wall of the internal ring. A spring is sleeved on the outer side of the top rod. One end of the spring is fixedly connected to the top of the cross-shaped fixing bracket, and the other end of the spring is fixedly connected to the bottom of the internal ring. The cross-shaped fixing bracket and the spring form a set of unidirectional modules. The two sets of modules enable the liquid inside the main pipe to be discharged quantitatively from the bottom structure of the main pipe.
[0007] Through the above scheme: the four gantry supports set at the top of the transport mechanism frame can support the moving mechanism; the uniform mixing mechanism on one side can uniformly mix the raw materials; the moving mechanism can drive the connecting support mechanism and the top quantitative pumping mechanism to move; the driving component on one side of the branch pipe in the quantitative pumping mechanism can drive the two cross-fixed frames and the inner ring slidingly connected top rod, the built-in ring and the spring that is sleeved on the outside of the top rod and connected to the top of the cross-fixed frame and the bottom of the built-in ring at one end can form two sets of one-way modules, which can make the liquid inside the main pipe quantitatively discharged from the bottom structure of the main pipe to achieve quantitative pouring; the conveying mechanism between the uniform mixing mechanism and the quantitative pumping mechanism can realize material conveying; the conveyor belt at the top of the transport mechanism frame can transport pudding products. The overall structural design is reasonable and the various parts cooperate with each other to realize the pouring process of pudding production.
[0008] As a further description of the above technical solution:
[0009] The bottom of the main tube is fixedly connected to a bottom sealing cap, the top of the main tube is fixedly connected to a top sealing cap, and the bottom of the bottom sealing cap is fixedly connected to an infusion tube.
[0010] The above solution allows for the following: a bottom sealing cap fixedly connected to the bottom of the main pipe effectively seals the bottom of the main pipe to prevent liquid leakage during transportation, ensuring the sealing and stability of the metering pump mechanism. A top sealing cap fixedly connected to the top of the main pipe seals the top of the main pipe, forming a closed liquid-containing space to prevent external impurities from entering. At the same time, in conjunction with the bottom sealing cap, it maintains stable liquid pressure inside the main pipe. The filling pipe fixedly connected to the bottom of the bottom sealing cap can precisely guide the metered liquid in the main pipe to the pouring position in pudding production, achieving precise filling operation for pudding and ensuring the stability and accuracy of the pouring process.
[0011] As a further description of the above technical solution:
[0012] The uniform mixing mechanism includes a mixing tank, a stirring shaft a is rotatably connected inside the mixing tank, a stirring shaft b is rotatably connected inside the mixing tank, a plurality of stirring blades a are fixedly connected to the outside of the stirring shaft a, and a plurality of stirring blades b are fixedly connected to the outside of the stirring shaft b, wherein the blade angles of the stirring blades a and the stirring blades b are opposite.
[0013] Through the above scheme: the mixing tank in the uniform mixing mechanism provides a space for material mixing. The stirring shaft a and stirring shaft b rotate inside the mixing tank, which can drive the externally fixed stirring blades a and b to stir the material. The blade angles of stirring blades a and b are opposite, so that they can form a reverse stirring force when they rotate, generating a convection effect, thereby more fully turning and shearing the material, effectively reducing mixing dead corners, improving the uniformity and efficiency of material mixing, and providing a high-quality raw material guarantee for the subsequent conveying of the uniformly mixed material to the quantitative pumping mechanism for precise quantitative pouring.
[0014] As a further description of the above technical solution:
[0015] A drive pulley is fixedly connected to the top of the stirring shaft a, and a driven pulley is fixedly connected to the top of the stirring shaft b. A connecting belt is coupled between the drive pulley and the driven pulley. A mounting base is fixedly connected to the top of the mixing tank, and a drive motor is fixedly connected to the top of the mounting base. The drive end of the drive motor is fixedly connected to the top of the stirring shaft a.
[0016] Through the above scheme: the active pulley at the top of the stirring shaft a and the driven pulley at the top of the stirring shaft b are coupled together by a connecting belt to achieve stable power transmission. The drive motor, fixed to the base at the top of the mixing tank, is connected to the top of the stirring shaft a and provides a power source. When the drive motor is working, it drives the stirring shaft a to rotate, and through the active pulley and the connecting belt, it drives the driven pulley to drive the stirring shaft b to rotate synchronously in the opposite direction. This transmission method utilizes the elasticity of the belt to reduce mechanical impact and operating noise, and ensures that the two stirring shafts rotate in opposite directions. The opposite blade angles of the stirring blades a and b create stronger convection and shear force in the mixing tank, further improving the uniformity and efficiency of material mixing. At the same time, the fixing effect of the mounting base ensures the stable operation of the drive motor and avoids the mixing effect due to vibration, providing support for the reliable operation of the uniform mixing mechanism.
[0017] As a further description of the above technical solution:
[0018] A heat-conducting base is fixedly connected to the bottom of the mixing tank. A heater is fixedly connected to the outer side of the heat-conducting base via a heating pipe. The heat-conducting base can evenly distribute the heat generated by the heater to the bottom of the mixing tank, thereby heating the material inside.
[0019] Through the above scheme: the heat-conducting base fixedly connected to the bottom of the mixing tank can cooperate with the heater fixedly connected to the outside side through the heating pipe. The heat generated by the heater is evenly distributed at the bottom of the mixing tank through the heat-conducting base, thereby heating the material in the tank. This design can accurately control the material temperature according to production needs and avoid local overheating or uneven heating. When the material is mixed at a suitable temperature, the viscosity can be reduced and the fluidity can be improved, allowing the stirring blades a and b to more efficiently turn and shear the material, further enhancing the mixing effect. At the same time, the uniform heat distribution helps to maintain the stability of the material's physical properties, providing temperature assurance for the accurate pouring of the subsequent quantitative pumping mechanism and the quality of pudding molding.
[0020] As a further description of the above technical solution:
[0021] The moving mechanism includes two x-axis linear guides. Each x-axis linear guide is externally fixedly connected to the contact point of two gantry supports on the same side. A pneumatic slider a is slidably connected to the outside of the x-axis linear guide. A horizontal connecting rod is fixedly connected to the adjacent side of the two pneumatic sliders a. A z-axis linear guide is fixedly connected to the bottom of the horizontal connecting rod. A pneumatic slider b is slidably connected to the outside of the z-axis linear guide. A y-axis linear guide is fixedly connected to the outside of the pneumatic slider b. A pneumatic slider c is slidably connected to the outside of the y-axis linear guide.
[0022] Through the above scheme: the two x-axis linear guides in the moving mechanism are fixed on the two gantry brackets on the same side, providing the x-axis support for the overall movement. The pneumatic slider a slides outside the x-axis linear guide, which can drive the horizontal connecting rod to move along the x-axis. The z-axis linear guide at the bottom of the horizontal connecting rod cooperates with the pneumatic slider b to realize the vertical lifting motion in the z-axis direction. The y-axis linear guide fixed outside the pneumatic slider b and the sliding connection with the pneumatic slider c provide the lateral movement capability in the y-axis direction. This multi-axis linkage structure composed of x-axis, z-axis, and y-axis linear guides and corresponding pneumatic sliders can enable the quantitative pumping mechanism connected to the moving mechanism to achieve precise and flexible positioning and movement in three-dimensional space. It can accurately adjust the pouring position according to the different position requirements of the conveyor belt in pudding production, ensuring that the filling pipe is at the appropriate height and lateral and longitudinal position for quantitative pouring of pudding liquid, improving the automation and positional accuracy of the pouring process, and adapting to the production needs of different specifications of pudding products. At the same time, the sliding connection design of each linear guide has the characteristics of smooth movement, low noise, and good guidance, ensuring the long-term stability and reliability of the moving mechanism.
[0023] As a further description of the above technical solution:
[0024] The connecting support mechanism includes multiple reinforcing connecting shafts. The outer side of the multiple reinforcing connecting shafts is fixedly connected to the outside of the pneumatic slider c. A fixing plate is fixedly connected to the outer side of the multiple reinforcing connecting shafts. Multiple support frames a are fixedly connected to the outer side of the fixing plate. Multiple support frames b are fixedly connected to the top of the fixing plate. The bottom of the branch pipe on the same side is fixedly connected to the top of the support frame a.
[0025] Through the above scheme: multiple reinforced connecting shafts in the connecting support mechanism are fixed on one side to the outside of the pneumatic slider c, and on the other side to the connecting plate. This can firmly connect the pneumatic slider c of the moving mechanism to the plate, forming a rigid support structure, enhancing the overall connection strength and stability, and preventing the connection from loosening due to vibration or stress caused by the three-dimensional movement of the moving mechanism. Multiple support frames a on the outside of the plate and multiple support frames b on the top provide installation support points for the branch pipe and the metering pump mechanism, respectively. The top of support frame a is fixed to the branch pipe, and the bottom of the support frame ensures that the branch pipe maintains a stable position during movement. Support frame b may provide support for other components of the metering pump mechanism. This multi-support connection design, through the combination of reinforced connecting shafts and the plate, transforms the power transmission of the pneumatic slider c into stable mechanical support, enabling the metering pump mechanism to maintain a stable posture and reduce shaking when following the moving mechanism to make precise movements in the x, y, and z axes. This ensures the accuracy of the pouring position of the filling pipe. At the same time, the evenly distributed support structure can effectively distribute the load, avoid excessive local stress, improve the durability and reliability of the connecting support mechanism, and provide a solid structural guarantee for the stable operation of the entire pouring mechanism.
[0026] As a further description of the above technical solution:
[0027] The conveying mechanism includes a conveying pump, the bottom of which is fixedly connected to the top of the mixing tank. An inlet pipe is fixedly connected to the input end of the conveying pump, the bottom of which is fixedly connected to the bottom of the mixing tank. An outlet pipe is fixedly connected to the output end of the conveying pump, a main pipeline is fixedly connected to one side of the outlet pipe, the bottom of which is fixedly connected to the top of multiple support frames b, and multiple branch pipes are fixedly connected to the top of the main pipeline.
[0028] Through the above scheme: the bottom of the conveying pump in the conveying mechanism is fixed to the top of the mixing tank, which can directly draw materials from the tank. The bottom of the inlet pipe is connected to the bottom of the mixing tank, which can effectively draw materials from the bottom of the tank to avoid residue and ensure full utilization of materials. The conveying pump conveys materials to the main pipeline through the outlet pipe at the output end. The bottom of the main pipeline is fixed and supported by multiple support frames b to keep the pipeline stable and avoid the impact of vibration caused by the movement of the moving mechanism on material conveying. The connection design between the outlet pipe and the main pipeline ensures the smoothness of material conveying. Multiple branch pipes at the top of the main pipeline can evenly distribute materials to each branch pipe to realize a one-to-many material conveying mode. This structural design, through the power drive of the conveying pump and the reasonable layout of the pipeline system, can efficiently and stably convey the uniformly mixed materials in the mixing tank to each branch pipe of the quantitative pumping mechanism, ensuring that each quantitative pumping mechanism can obtain sufficient material supply in a timely manner. At the same time, the bottom connection method of the inlet pipe and the multi-channel design of the branch pipes reduce material residue and conveying dead corners, improve material utilization and conveying efficiency, and provide reliable material transmission guarantee for the continuity and stability of the entire pudding production and pouring process.
[0029] As a further description of the above technical solution:
[0030] The drive assembly includes a cylinder, the cylinder is fixedly connected to the support frame a, the drive end of the cylinder is fixedly connected to a sliding shaft, a piston is fixedly connected to the outer side of the sliding shaft, and the piston is slidably connected to and tightly attached to the inner wall of the branch pipe.
[0031] Through the above scheme: the cylinder in the drive assembly is externally fixed on the support frame a, which can provide stable power support. The sliding shaft connected to its drive end can transmit the linear driving force of the cylinder to the piston. The design of the piston being externally slidably connected and tightly attached to the inner wall of the branch pipe can make reciprocating motion along the inner wall of the branch pipe under the drive of the cylinder. The directional delivery of liquid in the branch pipe is achieved through the pushing and pulling action of the piston. The tight fit between the piston and the inner wall of the branch pipe effectively ensures the sealing during the delivery process and avoids the occurrence of liquid leakage or backflow. This structural design, combined with the one-way module in the quantitative pumping mechanism, can accurately control the delivery volume and delivery rhythm of liquid in the branch pipe. Under the cooperation of piston drive and one-way module, the liquid in the main pipe can achieve a stable quantitative pumping function, providing reliable power transmission and flow control for precise pouring in pudding production, ensuring the stability and quantitative accuracy of the pouring process. At the same time, the fixing effect of the support frame a on the cylinder reduces vibration and displacement during the drive process and ensures the long-term reliability of the drive assembly.
[0032] This utility model has the following beneficial effects:
[0033] 1. In this utility model, the liquid delivered by the conveying mechanism is quantitatively conveyed by the pumping structure in the quantitative pumping mechanism, and the parallel multi-threaded method is adopted, so that the quantitative pumping mechanism can efficiently process the objects of the conveying mechanism, thereby optimizing the processing efficiency and quality.
[0034] 2. In this utility model, the material inside the mixing tank is uniformly mixed by a uniform mixing mechanism. Stirring blades with opposite angles are installed on two stirring shafts, so that a strong countercurrent is generated during the stirring process. A heater is used at the bottom to heat the heat-conducting base, so that the material inside the mixing tank can increase part of the temperature, thereby accelerating the reaction and mixing rate. Attached Figure Description
[0035] Figure 1 This is a perspective view of the pouring mechanism for producing pudding proposed in this utility model;
[0036] Figure 2 for Figure 1 Enlarged view of point A in the middle;
[0037] Figure 3 for Figure 1 Enlarged view at point B in the middle;
[0038] Figure 4 This is a schematic diagram of the uniform mixing mechanism of the pouring mechanism for producing pudding proposed in this utility model.
[0039] Figure 5 This is a schematic diagram of the quantitative pumping mechanism of the pouring mechanism for producing pudding proposed in this utility model;
[0040] Figure 6 for Figure 5 Enlarged view of point C in the middle.
[0041] Legend:
[0042] 1. Transport mechanism frame; 2. Gantry support; 3. Uniform mixing mechanism; 301. Mixing tank; 302. Agitator shaft a; 303. Agitator shaft b; 304. Agitator blade a; 305. Agitator blade b; 306. Drive pulley; 307. Driven pulley; 308. Connecting belt; 309. Mounting base; 3010. Drive motor; 3011. Heat-conducting base; 3012. Heater; 4. Moving mechanism; 401. X-axis linear guide; 402. Pneumatic slider a; 403. Horizontal connecting rod; 404. Z-axis linear guide; 405. Pneumatic slider b; 406. Y-axis linear guide; 407. Pneumatic slider c; 5. 501. Connecting support mechanism; 502. Reinforcing connecting shaft; 503. Fixing plate; 504. Support frame a; 505. Support frame b; 6. Metering pump mechanism; 601. Branch pipe; 602. Drive assembly; 60201. Cylinder; 60202. Sliding shaft; 60203. Piston; 603. Main pipe; 604. Bottom sealing cover; 605. Top sealing cover; 606. Filling pipe; 607. Cross fixing frame; 608. Top rod; 609. Built-in ring; 6010. Spring; 7. Conveying mechanism; 701. Conveying pump; 702. Inlet pipe; 703. Outlet pipe; 704. Main pipeline; 705. Diversion pipeline; 8. Conveyor belt. Detailed Implementation
[0043] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0044] Reference Figure 1 , Figure 5 , Figure 6This utility model provides an embodiment of a pouring mechanism for producing pudding, comprising a transport mechanism frame 1, four gantry supports 2 fixedly connected to the top of the transport mechanism frame 1, a uniform mixing mechanism 3 provided on one side of the transport mechanism frame 1, a moving mechanism 4 fixedly connected to the top of the gantry supports 2, a connecting support mechanism 5 fixedly connected to the outside of the moving mechanism 4, a metering pumping mechanism 6 installed on the top of the connecting support mechanism 5, a conveying mechanism 7 provided between the uniform mixing mechanism 3 and the metering pumping mechanism 6, a conveyor belt 8 provided on the top of the transport mechanism frame 1, the metering pumping mechanism 6 including a branch pipe 601, a drive assembly 602 installed on one side of the branch pipe 601, the drive assembly 602 including a cylinder 60201, the cylinder 60201 fixedly connected to the outside of a support frame a503, a sliding shaft 60202 fixedly connected to the drive end of the cylinder 60201, a piston 60203 fixedly connected to the outside of the sliding shaft 60202, and a sliding shaft 60203. A moving connection is made and tightly attached to the inner wall of branch pipe 601. A main pipe 603 is fixedly connected to the other side of branch pipe 601. Two cross-shaped fixing brackets 607 are fixedly connected to the inner wall of main pipe 603. A push rod 608 is slidably connected to the inner ring of the cross-shaped fixing bracket 607. Two built-in rings 609 are fixedly connected to the inner wall of the built-in rings 609. The outer side of the push rod 608 contacts the inner wall of the built-in rings 609. A spring 6010 is sleeved on the outer side of the push rod 608. One end of the spring 6010 is fixedly connected to the cross-shaped fixing bracket 607. The top of the fixing bracket 607 and the other end of the spring 6010 are fixedly connected to the bottom of the built-in ring 609. The cross fixing bracket 607 and the spring 6010 form a set of unidirectional modules. The two sets of modules enable the liquid inside the main pipe 603 to be discharged quantitatively from the bottom structure of the main pipe 603. The bottom of the main pipe 603 is fixedly connected to the bottom sealing cover 604, the top of the main pipe 603 is fixedly connected to the top sealing cover 605, and the bottom of the bottom sealing cover 604 is fixedly connected to the bottom filling tube 606.
[0045] Specifically, the four gantry supports 2 at the top of the transport mechanism frame 1 provide stable support for the moving mechanism 4, ensuring the overall structural stability. The uniform mixing mechanism 3 on one side achieves efficient and uniform mixing of materials through a stirring shaft and stirring blades at opposite angles, providing high-quality raw materials for subsequent processes. The conveying pump 701 of the conveying mechanism 7, together with the inlet pipe 702, outlet pipe 703, main pipeline 704, and branch pipe 705, can stably transport the materials in the mixing tank 301 to the various branch pipes 601 of the quantitative pumping mechanism 6, ensuring the continuity and efficiency of material supply. The three-dimensional linkage structure composed of the multi-axis linear guide rails and pneumatic sliders of the moving mechanism 4 enables the connecting support mechanism 5 to drive the quantitative pumping mechanism 6 to move precisely and flexibly in the x, y, and z axes to adapt to the pouring needs of different positions on the conveyor belt 8. The reinforcing connecting shaft 501, fixing plate 502, and support frame a 503 and support frame b 504 of the connecting support mechanism 5 form a rigid support structure to ensure the stability of the quantitative pumping mechanism 6 during movement. The quantitative pumping mechanism 6, which reduces swaying and improves pouring position accuracy, utilizes a drive assembly 602 on one side of the branch pipe 601. Through the cooperation of cylinder 60201, sliding shaft 60202, and piston 60203, a reciprocating driving force is generated within the branch pipe 601. The tight fit between piston 60203 and the inner wall of the branch pipe 601 ensures a sealed conveying system. The drive assembly 602 and two sets of unidirectional modules within the main pipe 603, consisting of a cross-shaped fixing bracket 607, a push rod 608, a built-in ring 609, and a spring 6010, work together to achieve quantitative control of the liquid within the main pipe 603. The bottom sealing cover 604 and the top sealing cover 605 seal the bottom and top of the main pipe 603 respectively to prevent liquid leakage and impurities from entering, ensuring stable internal pressure. The filling pipe 606 at the bottom of the bottom sealing cover 604 precisely guides the quantitative liquid to the pouring position. All components of the entire mechanism work together to automate the process from material mixing and conveying to precise quantitative pouring and product transportation, improving the efficiency, accuracy, and stability of pudding production.
[0046] Reference Figure 1 , Figure 4The uniform mixing mechanism 3 includes a mixing tank 301. A stirring shaft a302 is rotatably connected inside the mixing tank 301, and a stirring shaft b303 is also rotatably connected inside the mixing tank 301. Multiple stirring blades a304 are fixedly connected to the outside of the stirring shaft a302, and multiple stirring blades b305 are fixedly connected to the outside of the stirring shaft b303. The blade angles of the stirring blades a304 and b305 are opposite. A drive pulley 306 is fixedly connected to the top of the stirring shaft a302, and a driven pulley 307 is fixedly connected to the top of the stirring shaft b303. The drive pulley 306 and the driven pulley 307... A connecting belt 308 is coupled between the wheels 307. A mounting base 309 is fixedly connected to the top of the mixing tank 301. A drive motor 3010 is fixedly connected to the top of the mounting base 309. The drive end of the drive motor 3010 is fixedly connected to the top of the stirring shaft a302. A heat-conducting base 3011 is fixedly connected to the bottom of the mixing tank 301. A heater 3012 is fixedly connected to the outer side of the heat-conducting base 3011 by means of a heating pipe. The heat-conducting base 3011 can evenly distribute the heat generated by the heater 3012 to the bottom of the mixing tank 301, thereby heating the material inside.
[0047] Specifically, in the uniform mixing mechanism 3, the mixing tank 301 provides a closed space for material mixing. The drive motor 3010 on the top of the mounting base 309 is connected to the top of the stirring shaft a302 as a power source, driving the active pulley 306 and the driven pulley 307 through the connecting belt 308, so that the stirring shaft a302 and the stirring shaft b303 rotate synchronously in opposite directions. The stirring blades a304 and b305 outside the stirring shaft a302 and the stirring blades b305 outside the stirring shaft b303, due to their opposite blade angles, form a reverse shearing force and convection effect when rotating, which can fully agitate and shear the material, reduce mixing dead zones, and improve mixing uniformity and efficiency. The heat-conducting base 3011 is connected to the external heater 3012 through a heating pipe, which uniformly conducts the heat generated by the heater 3012 to the bottom of the mixing tank 301, which controls the temperature of the internal material. This not only reduces the viscosity of the material and enhances its fluidity, facilitating the efficient operation of the stirring blades, but also maintains the stability of the material's physical properties through uniform heating, avoiding local overheating or uneven temperature that affects the mixing quality. This design, which integrates reverse stirring transmission and uniform heating, provides a mixing... The use of high-quality materials at a suitable temperature ensures the stability and reliability of the quantitative pouring and molding processes in pudding production. The mixing tank 301 of the uniform mixing mechanism 3 provides space for material mixing. The internally rotating stirring shafts a302 and b303 drive the stirring blades a304 and b305 respectively to stir the materials. The stirring blades a304 and b305 are at opposite angles. With the help of the driving pulley 306, driven pulley 307 and connecting belt 308, they rotate in opposite directions under the drive motor 3010, forming convection and shear force, reducing mixing dead zones and improving the uniformity and efficiency of material mixing. The mounting base 309 fixes the drive motor 3010 to ensure its stable operation and avoid vibration affecting the mixing effect. The heat-conducting base 3011 at the bottom of the mixing tank 301 works with the heater 3012 to evenly distribute heat at the bottom of the mixing tank 301 to heat the materials. This reduces the viscosity and increases the fluidity of the materials at a suitable temperature, further enhancing the mixing effect and maintaining the stability of the physical properties of the materials, providing high-quality raw materials for subsequent processes.
[0048] Reference Figure 1 , Figure 2 The moving mechanism 4 includes two x-axis linear guides 401. The exterior of each x-axis linear guide 401 is fixedly connected to the contact of two gantry brackets 2 on the same side. A pneumatic slider a402 is slidably connected to the exterior of the x-axis linear guide 401. A horizontal connecting rod 403 is fixedly connected to the adjacent side of the two pneumatic sliders a402. A z-axis linear guide 404 is fixedly connected to the bottom of the horizontal connecting rod 403. A pneumatic slider b405 is slidably connected to the exterior of the z-axis linear guide 404. A y-axis linear guide 406 is fixedly connected to the exterior of the pneumatic slider b405. A pneumatic slider c407 is slidably connected to the exterior of the y-axis linear guide 406.
[0049] Specifically, in the moving mechanism 4, two x-axis linear guides 401 are fixed on the same side of two gantry supports 2, providing support in the x-axis direction. The pneumatic slider a 402 slides on the x-axis linear guide 401, driving the horizontal connecting rod 403 to move along the x-axis. The z-axis linear guide 404 at the bottom of the horizontal connecting rod 403 cooperates with the pneumatic slider b 405 to achieve vertical lifting and lowering in the z-axis direction. The y-axis linear guide 406 fixed externally to the pneumatic slider b 405 and the sliding connection with the pneumatic slider c 407 provide lateral movement in the y-axis direction. This multi-axis linkage structure composed of x-axis, z-axis, and y-axis linear guides 406 and corresponding pneumatic sliders enables the quantitative pumping mechanism 6 connected to the moving mechanism 4 to be precisely and flexibly positioned and moved in three-dimensional space. It can accurately adjust the pouring position according to the different position requirements of the conveyor belt 8 in pudding production, ensuring that the filling pipe 606 is at the appropriate height and lateral and longitudinal positions for quantitative pouring of pudding liquid, improving the automation level and positional accuracy of the pouring process. Moreover, the sliding connection design of each linear guide has smooth movement, low noise, and good guidance.
[0050] Reference Figure 1 , Figure 3 The connecting support mechanism 5 includes multiple reinforcing connecting shafts 501. The outer side of the multiple reinforcing connecting shafts 501 is fixedly connected to the outside of the pneumatic slider c407. A fixing plate 502 is fixedly connected to the outer side of the multiple reinforcing connecting shafts 501. Multiple support frames a503 are fixedly connected to the outer side of the fixing plate 502. Multiple support frames b504 are fixedly connected to the top of the fixing plate 502. The bottom of the branch pipe 601 on the same side is fixedly connected to the top of the support frame a503.
[0051] Specifically, the pneumatic slider c407 is securely connected to the fixed plate 502 via multiple reinforcing connecting shafts 501, enhancing the overall connection strength and stability. Multiple support frames a503 and b504 on the fixed plate 502 provide support points for the branch pipe 601 and other components of the metering pump mechanism 6, respectively. Support frame a503 fixes the bottom of the branch pipe 601, ensuring its stable position during movement. This multi-support connection design transforms the power transmission of the pneumatic slider c407 into stable mechanical support, enabling the metering pump mechanism 6 to maintain a stable posture during three-dimensional movement with the moving mechanism 4, reducing swaying, ensuring the accuracy of the pouring position of the filling pipe 606, and evenly distributing the support structure to disperse the load and avoid excessive local stress.
[0052] The conveying mechanism 7 includes a conveying pump 701. The bottom of the conveying pump 701 is fixedly connected to the top of the mixing tank 301. An inlet pipe 702 is fixedly connected to the input end of the conveying pump 701. The bottom of the inlet pipe 702 is fixedly connected to the bottom of the mixing tank 301. An outlet pipe 703 is fixedly connected to the output end of the conveying pump 701. A main pipeline 704 is fixedly connected to one side of the outlet pipe 703. The bottom of the main pipeline 704 is fixedly connected to the top of multiple support frames b504. Multiple branch pipes 705 are fixedly connected to the top of the main pipeline 704.
[0053] Specifically, the conveying pump 701 of the conveying mechanism 7 is fixed to the top of the mixing tank 301 and connected to the bottom of the mixing tank 301 through the inlet pipe 702. This allows for the full extraction of material from the bottom of the tank, preventing residue and ensuring full utilization of the material. The conveying pump 701 delivers the material to the main pipeline 704 through the outlet pipe 703. The main pipeline 704 is fixed and supported by multiple support frames b504 to maintain stability and prevent vibration caused by the movement of the moving mechanism 4 from affecting the material delivery. The outlet pipe 703 is connected to the main pipeline 704 to ensure smooth material delivery. Multiple branch pipes 705 at the top of the main pipeline 704 evenly distribute the material to each branch pipe 601, realizing a one-to-many material delivery mode. Driven by the conveying pump 701 and with a reasonable layout of the pipeline system, the uniformly mixed material in the mixing tank 301 is efficiently and stably delivered to each branch pipe 601 of the metering pumping mechanism 6, ensuring that each metering pumping mechanism 6 receives a sufficient supply of material in a timely manner and reducing material residue.
[0054] Working principle: After the drive motor 3010 starts, it drives the stirring shaft a302 to rotate. The driving pulley 306 drives the driven pulley 307 through the connecting belt 308, causing the stirring shaft b303 to rotate synchronously in the opposite direction. The stirring blades a304 and b305 tumble and shear the material in the mixing tank 301 at opposite angles. At the same time, the heater 3012 provides uniform heat to the bottom of the mixing tank 301 through the heat-conducting base 3011 to raise the temperature of the material and reduce its viscosity. The uniformly mixed material is drawn from the bottom of the mixing tank 301 by the delivery pump 701 through the inlet pipe 702, and transported to the main pipeline 704 through the outlet pipe 703. Then, it is distributed to each branch pipe 601 through the distribution pipe 705. In the moving mechanism 4, the pneumatic slider a402 slides along the x-axis linear guide rail 401, and the pneumatic slider b405 slides along the z-axis linear guide rail 404. The lifting and pneumatic slider c407 moves laterally along the y-axis linear guide rail 406, driving the connecting support mechanism 5 and the quantitative pumping mechanism 6 to adjust their positions in three-dimensional space, so that the filling pipe 606 is aligned with the target pouring position on the conveyor belt 8; the cylinder 60201 of the drive component 602 drives the sliding shaft 60202 to drive the piston 60203 to reciprocate in the branch pipe 601. When the piston 60203 moves to one side of the branch pipe 601, the one-way module in the main pipe 603 compresses the spring 6010 under pressure and slides along the built-in ring 609, opening the liquid flow path. The material is quantitatively poured into the container on the conveyor belt 8 through the filling pipe 606 at the bottom of the main pipe 603, completing one pouring action; the conveyor belt 8 continues to run to transport the poured container to the next process, and so on to achieve continuous production of pudding.
[0055] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A pouring mechanism for producing pudding, comprising a transport mechanism frame (1), characterized in that: Four gantry supports (2) are fixedly connected to the top of the transport mechanism frame (1). A uniform mixing mechanism (3) is provided on one side of the transport mechanism frame (1). A moving mechanism (4) is fixedly connected to the top of the multiple gantry supports (2). A connecting support mechanism (5) is fixedly connected to the outside of the moving mechanism (4). A quantitative pumping mechanism (6) is installed on the top of the connecting support mechanism (5). A conveying mechanism (7) is provided between the uniform mixing mechanism (3) and the quantitative pumping mechanism (6). A conveyor belt (8) is provided on the top of the transport mechanism frame (1). The metering pump mechanism (6) includes a branch pipe (601), a drive assembly (602) is installed on one side of the branch pipe (601), and a main pipe (603) is fixedly connected to the other side of the branch pipe (601). Two cross brackets (607) are fixedly connected to the inner wall of the main pipe (603), and a push rod (608) is slidably connected to the inner ring of the cross brackets (607). Two built-in rings (609) are fixedly connected to the inner wall of the main pipe (603). The outside of the push rod (608) is connected to the built-in rings (609). The inner wall of the top rod (609) is in contact with the spring (6010) which is sleeved on the outside of the top rod (608). One end of the spring (6010) is fixedly connected to the top of the cross bracket (607), and the other end of the spring (6010) is fixedly connected to the bottom of the inner ring (609). The cross bracket (607) and the spring (6010) form a set of unidirectional modules. The two sets of modules enable the liquid inside the main tube (603) to be discharged quantitatively from the bottom structure of the main tube (603).
2. The pouring mechanism for producing pudding according to claim 1, characterized in that: The bottom of the main tube (603) is fixedly connected to a bottom sealing cap (604), the top of the main tube (603) is fixedly connected to a top sealing cap (605), and the bottom of the bottom sealing cap (604) is fixedly connected to an infusion tube (606).
3. The pouring mechanism for producing pudding according to claim 1, characterized in that: The uniform mixing mechanism (3) includes a mixing tank (301), a stirring shaft a (302) is rotatably connected inside the mixing tank (301), a stirring shaft b (303) is rotatably connected inside the mixing tank (301), a plurality of stirring blades a (304) are fixedly connected to the outside of the stirring shaft a (302), and a plurality of stirring blades b (305) are fixedly connected to the outside of the stirring shaft b (303). The blade angles of the stirring blades a (304) and b (305) are opposite.
4. The pouring mechanism for producing pudding according to claim 3, characterized in that: A drive pulley (306) is fixedly connected to the top of the stirring shaft a (302), and a driven pulley (307) is fixedly connected to the top of the stirring shaft b (303). A connecting belt (308) is coupled between the drive pulley (306) and the driven pulley (307). A mounting base (309) is fixedly connected to the top of the mixing tank (301), and a drive motor (3010) is fixedly connected to the top of the mounting base (309). The drive end of the drive motor (3010) is fixedly connected to the top of the stirring shaft a (302).
5. The pouring mechanism for producing pudding according to claim 3, characterized in that: A heat-conducting base (3011) is fixedly connected to the bottom of the mixing tank (301). A heater (3012) is fixedly connected to the outer side of the heat-conducting base (3011) by means of a heating pipe. The heat-conducting base (3011) can evenly distribute the heat generated by the heater (3012) to the bottom of the mixing tank (301), thereby heating the material inside.
6. The pouring mechanism for producing pudding according to claim 3, characterized in that: The moving mechanism (4) includes two x-axis linear guides (401). The exterior of each x-axis linear guide (401) is fixedly connected to the contact of the two gantry brackets (2) on the same side. A pneumatic slider a (402) is slidably connected to the exterior of the x-axis linear guide (401). A horizontal connecting rod (403) is fixedly connected to the adjacent side of the two pneumatic sliders a (402). A z-axis linear guide (404) is fixedly connected to the bottom of the horizontal connecting rod (403). A pneumatic slider b (405) is slidably connected to the exterior of the z-axis linear guide (404). A y-axis linear guide (406) is fixedly connected to the exterior of the pneumatic slider b (405). A pneumatic slider c (407) is slidably connected to the exterior of the y-axis linear guide (406).
7. The pouring mechanism for producing pudding according to claim 6, characterized in that: The connecting support mechanism (5) includes multiple reinforcing connecting shafts (501). The outer side of the multiple reinforcing connecting shafts (501) is fixedly connected to the outside of the pneumatic slider c (407). A fixing plate (502) is fixedly connected to the outer side of the multiple reinforcing connecting shafts (501). Multiple support frames a (503) are fixedly connected to the outer side of the fixing plate (502). Multiple support frames b (504) are fixedly connected to the top of the fixing plate (502). The bottom of the branch pipe (601) on the same side is fixedly connected to the top of the support frame a (503).
8. The pouring mechanism for producing pudding according to claim 7, characterized in that: The conveying mechanism (7) includes a conveying pump (701), the bottom of which is fixedly connected to the top of the mixing tank (301). The input end of the conveying pump (701) is fixedly connected to an inlet pipe (702), the bottom of which is fixedly connected to the bottom of the mixing tank (301). The output end of the conveying pump (701) is fixedly connected to an outlet pipe (703), and a main pipeline (704) is fixedly connected to one side of the outlet pipe (703). The bottom of the main pipeline (704) is fixedly connected to the top of a plurality of support frames b (504), and a plurality of branch pipes (705) are fixedly connected to the top of the main pipeline (704).
9. The pouring mechanism for producing pudding according to claim 7, characterized in that: The drive assembly (602) includes a cylinder (60201), the cylinder (60201) is fixedly connected to the support frame a (503) on the outside, a sliding shaft (60202) is fixedly connected to the drive end of the cylinder (60201), a piston (60203) is fixedly connected to the outer side of the sliding shaft (60202), and the piston (60203) is slidably connected to and tightly attached to the inner wall of the branch pipe (601).