Gear machining and cleaning device

Abstract

The utility model relates to the technical field of gear machining, in particular to a gear machining and cleaning device which comprises a box body and further comprises a positioning and rotating assembly, a cleaning assembly, a cleaning assembly and a cleaning assembly, and the positioning and rotating assembly is installed at the bottom of an inner cavity of the box body and used for positioning a gear; the flushing assembly stretches across the upper side of the box body, and the flushing assembly is used for flushing and cleaning the gear; and the driving assembly is installed on one side wall of the box body, the driving assembly is connected with the flushing assembly, and the driving assembly is used for driving the flushing assembly to move in a reciprocating mode. According to the gear flushing device, the gear is positioned through the positioning rotating assembly, then the gear is flushed through the flushing assembly, and the gear is driven to turn over through the positioning rotating assembly in the flushing process, so that different faces of the gear can be flushed, and the flushing and cleaning effect of the gear can be improved.

Description

Technical Field

[0001] This utility model relates to the field of gear processing technology, specifically a gear processing cleaning device. Background Technology

[0002] A gear is a mechanical component with teeth on its rim that can continuously mesh to transmit motion and power. It is one of the most widely used transmission mechanisms in modern machinery, with advantages such as smooth transmission, high load-bearing capacity, and precise transmission ratio.

[0003] After manufacturing, gears often require cleaning due to the presence of debris and oil on their surfaces. Current gear cleaning devices typically consist of a gearbox with spray nozzles inside, where the gear is placed and rinsed. However, these nozzles only clean the upper surface, leaving cleaning blind spots and resulting in incomplete rinsing. Therefore, we propose a gear processing cleaning device. Summary of the Invention

[0004] The purpose of this invention is to provide a gear processing and cleaning device that solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a gear processing and cleaning device, comprising a housing, and further comprising:

[0006] A positioning and rotating assembly is installed at the bottom of the inner cavity of the housing and is used for positioning the gear;

[0007] A flushing assembly spans the upper side of the housing and is used to flush and clean the gears;

[0008] A drive assembly is installed on one side wall of the housing and is connected to the rinsing assembly. The drive assembly is used to drive the rinsing assembly to reciprocate.

[0009] By adopting the above technical solution, the gear that needs to be cleaned is positioned on the positioning and rotating assembly, and then the rinsing assembly is used to rinse the gear. During the rinsing process, the positioning and rotating assembly is rotated so that different sides of the gear face upwards, thereby achieving rinsing of different sides of the gear by the rinsing assembly, improving the thoroughness of rinsing. At the same time, the drive assembly drives the rinsing assembly to move back and forth, thereby rinsing different parts of the gear, which further helps to improve the thoroughness of rinsing.

[0010] In a preferred embodiment of this utility model, the positioning rotation assembly includes:

[0011] A wire mesh frame, with support plates on both sides, the support plates being fixedly connected to the bottom of the inner cavity of the box, and both ends of the wire mesh frame being rotatably connected to the support plates via short shafts;

[0012] A servo motor is fixedly installed on the outer wall of one of the support plates, and the drive shaft of the servo motor passes through the support plate and is fixedly connected to the corresponding short shaft.

[0013] The bolt posts are multiple in number and are evenly fixed to the bottom of the inner cavity of the mesh frame.

[0014] By adopting the above technical solution, the gear is fitted onto the bolt post, and then the nut and bolt post are engaged to position the gear. During the rinsing process, the servo motor drives the mesh frame to rotate, thereby flipping the gear.

[0015] In a preferred embodiment of this utility model, the rinsing assembly includes:

[0016] A vertical plate is connected to a drive assembly, and a horizontal plate is fixed to the upper side of one side wall of the vertical plate;

[0017] A water distribution pipe is provided on the lower side of the horizontal plate. The bottom of the water distribution pipe is fixedly connected to multiple evenly distributed nozzles. An electric actuator is fixed to the top of the horizontal plate. The actuator rod passes through the horizontal plate and is fixedly connected to the water distribution pipe.

[0018] A liquid pump is fixed to the outer wall of the vertical plate. One end of the liquid pump is fixedly connected to an inlet pipe, and the other end of the liquid pump is connected to a water distribution pipe through a conduit.

[0019] By adopting the above technical solution, water is drawn into the water distribution pipe by a liquid pump and then sprayed out by a nozzle to clean the gear. During the cleaning process, the water distribution pipe is lowered by an electric push rod to maximize its proximity to the gear, thereby improving the cleaning effect. When the mesh frame is flipped over, the water distribution pipe is raised to avoid any space obstruction.

[0020] In a preferred embodiment of this utility model, the driving component includes:

[0021] A fixed plate has a groove on its outer wall. A lead screw motor is fixed to one end of the inner cavity of the groove. A lead screw is fixedly connected to the outer end of the drive shaft of the lead screw motor. The outer end of the lead screw is rotatably connected to the inner wall of the groove. A matching lead screw slider is fitted onto the outer wall of the lead screw. The outer wall of the lead screw slider is fixedly connected to the vertical plate.

[0022] By adopting the above technical solution, the lead screw is driven to rotate by the lead screw motor, thereby driving the lead screw slider to move, which in turn drives the vertical plate to move. The forward and reverse rotation can realize the reciprocating movement of the vertical plate, thereby realizing the reciprocating movement and repositioning of the rinsing component for rinsing.

[0023] In a preferred embodiment of this utility model, limit rods are fixed on both sides of the top of the water distribution pipe, and the limit rods movably pass through the horizontal plate.

[0024] In a preferred embodiment of this utility model, a drain valve is fixedly connected to the lower side of one side wall of the box.

[0025] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0026] The gear processing and cleaning device of this application positions the gear by a positioning and rotating component, and then uses a rinsing component to rinse the gear. During the rinsing process, the positioning and rotating component drives the gear to rotate, thereby rinsing different surfaces of the gear and improving the rinsing and cleaning effect.

[0027] The drive component can drive the flushing component to move back and forth along the length of the housing, thereby driving the flushing component to flush different parts of the gear, which helps to further improve the cleaning effect of the gear.

[0028] Furthermore, the electric actuator can drive the water distribution pipe to adjust its position by raising and lowering it. This allows the water distribution pipe to adjust its position during the rotation of the mesh frame, avoiding any spatial obstructions and maximizing its proximity to the mesh frame, thereby further improving the rinsing effect. Attached Figure Description

[0029] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0030] Figure 1 This is a schematic diagram of the first overall structure of a gear processing and cleaning device according to the present invention;

[0031] Figure 2 This is a schematic diagram of the second overall structure of a gear processing and cleaning device according to the present invention;

[0032] Figure 3 This is a schematic diagram of the positioning and rotating component structure of a gear processing and cleaning device according to the present invention.

[0033] In the picture:

[0034] 1. Box body; 11. Drain valve;

[0035] 2. Positioning and rotating assembly; 21. Support plate; 22. Frame; 23. Bolt post; 24. Servo motor;

[0036] 3. Vertical plate; 31. Horizontal plate; 32. Water distribution pipe; 33. Sprinkler head; 34. Electric actuator; 35. Limiting rod; 36. Liquid pump;

[0037] 4. Fixed plate; 41. Lead screw motor; 42. Lead screw; 43. Lead screw slider. Detailed Implementation

[0038] Please see Figure 1-3 This utility model provides a technical solution: a gear processing and cleaning device, including a housing 1, and further including:

[0039] Positioning rotation component 2 is installed at the bottom of the inner cavity of housing 1 and is used for positioning gears;

[0040] A flushing assembly spans the upper side of housing 1 and is used to flush and clean the gears.

[0041] The drive assembly is installed on one side wall of the housing 1. The drive assembly is connected to the rinsing assembly and is used to drive the rinsing assembly to reciprocate.

[0042] It should be understood that in actual use, the gear that needs to be cleaned is positioned on the positioning and rotating component 2, and then the rinsing component is used to rinse the gear. During the rinsing process, the positioning and rotating component 2 is rotated so that different surfaces of the gear face upwards, thereby rinsing different surfaces of the gear with the rinsing component, improving the thoroughness of rinsing. At the same time, the drive component drives the rinsing component to move back and forth, thereby rinsing different parts of the gear, which further helps to improve the thoroughness of rinsing.

[0043] Furthermore, a drain valve 11 is fixedly connected to the lower side of one side wall of the tank 1. The drain valve 11 facilitates the drainage of water from the tank 1.

[0044] like Figure 1 and 3 As shown; the positioning rotation component 2 includes:

[0045] The wire mesh frame 22 has support plates 21 on both sides. The support plates 21 are fixedly connected to the bottom of the inner cavity of the box body 1. Both ends of the wire mesh frame 22 are rotatably connected to the support plates 21 through short shafts.

[0046] Servo motor 24 is fixedly installed on the outer wall of one of the support plates 21. The drive shaft of servo motor 24 passes through the support plate 21 and is fixedly connected to the corresponding short shaft.

[0047] Bolt posts 23, there are multiple bolt posts 23, and multiple bolt posts 23 are evenly fixed to the bottom of the inner cavity of the mesh frame 22;

[0048] It should be understood that the gear is fitted onto the bolt post 23, and then the nut and bolt post 23 are engaged to position the gear. During the rinsing process, the servo motor 24 drives the mesh frame 22 to rotate, thereby turning the gear over.

[0049] like Figure 1 and 2 As shown; the rinsing assembly includes:

[0050] Vertical plate 3 is connected to the drive assembly, and a horizontal plate 31 is fixed on the upper side of one side wall of vertical plate 3;

[0051] Water distribution pipe 32 is located on the lower side of horizontal plate 31. Multiple evenly distributed nozzles 33 are fixedly connected to the bottom of water distribution pipe 32. Electric actuator 34 is fixed to the top of horizontal plate 31. The actuator of electric actuator 34 passes through horizontal plate 31 and is fixedly connected to water distribution pipe 32.

[0052] Liquid pump 36 is fixed to the outer wall of vertical plate 3. One end of liquid pump 36 is fixedly connected to water inlet pipe, and the other end of liquid pump 36 is connected to water distribution pipe 32 through conduit.

[0053] It should be understood that water is drawn into the water distribution pipe 32 by the liquid pump 36 and then sprayed out by the nozzle 33, thereby rinsing and cleaning the gear. During rinsing and cleaning, the water distribution pipe 32 is lowered by the electric push rod 34, so that it can get as close to the gear as possible, which helps to improve the rinsing effect. When the mesh frame 22 is flipped, the water distribution pipe 32 is raised to avoid space obstruction.

[0054] Furthermore, limit rods 35 are fixed on both sides of the top of the water distribution pipe 32. The limit rods 35 are movably inserted through the horizontal plate 31. The setting of the limit rods 35 makes the electric push rod 34 drive the water distribution pipe 32 to rise and fall with high stability.

[0055] like Figure 1 and 2 As shown; the driving components include:

[0056] The fixed plate 4 has a groove on its outer wall. A lead screw motor 41 is fixed to one end of the inner cavity of the groove. A lead screw 42 is fixedly connected to the outer end of the drive shaft of the lead screw motor 41. The outer end of the lead screw 42 is rotatably connected to the inner wall of the groove. A suitable lead screw slider 43 is fitted on the outer wall of the lead screw 42. The outer wall of the lead screw slider 43 is fixedly connected to the vertical plate 3.

[0057] It should be understood that the lead screw motor 41 drives the lead screw 42 to rotate, thereby driving the lead screw slider 43 to move, which in turn drives the vertical plate 3 to move. The forward and reverse rotation can realize the reciprocating movement of the vertical plate 3, thereby realizing the reciprocating movement and repositioning of the rinsing component for rinsing.

[0058] Furthermore, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0059] Although specific embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the specific embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A gear processing and cleaning device, comprising a housing (1), characterized in that, Also includes: Positioning rotation component (2), which is installed at the bottom of the inner cavity of the housing (1) and is used for positioning the gear; The positioning rotation component (2) includes: The wire frame (22) has support plates (21) on both sides. The support plates (21) are fixedly connected to the bottom of the inner cavity of the box (1). Both ends of the wire frame (22) are rotatably connected to the support plates (21) through short shafts. Servo motor (24), the servo motor (24) is fixedly installed on the outer wall of one of the support plates (21), the transmission shaft of the servo motor (24) passes through the support plate (21) and is fixedly connected to the corresponding short shaft; Bolt posts (23), there are multiple bolt posts (23), and multiple bolt posts (23) are evenly fixed to the bottom of the inner cavity of the mesh frame (22); A flushing assembly spans the upper side of the housing (1) and is used to flush and clean the gears; A drive assembly is installed on one side wall of the housing (1). The drive assembly is connected to the rinsing assembly and is used to drive the rinsing assembly to reciprocate.

2. The gear processing cleaning device according to claim 1, characterized in that: The flushing assembly includes: A vertical plate (3) is connected to a drive assembly, and a horizontal plate (31) is fixed to the upper side of one side wall of the vertical plate (3). Water distribution pipe (32) is located on the lower side of horizontal plate (31). Multiple evenly distributed nozzles (33) are fixedly connected to the bottom of the water distribution pipe (32). An electric push rod (34) is fixedly attached to the top of the horizontal plate (31). The push rod of the electric push rod (34) passes through the horizontal plate (31) and is fixedly connected to the water distribution pipe (32). A liquid pump (36) is fixed to the outer wall of the vertical plate (3). One end of the liquid pump (36) is fixedly connected to a water inlet pipe, and the other end of the liquid pump (36) is connected to a water distribution pipe (32) through a conduit.

3. The gear processing cleaning device according to claim 1, characterized in that: The driving component includes: A fixed plate (4) has a groove on its outer wall. A screw motor (41) is fixed on one end face of the inner cavity of the groove. A screw (42) is fixedly connected to the outer end of the drive shaft of the screw motor (41). The outer end of the screw (42) is rotatably connected to the inner wall of the groove. A matching screw slider (43) is fitted on the outer wall of the screw (42). The outer wall of the screw slider (43) is fixedly connected to the vertical plate (3).

4. The gear processing cleaning device according to claim 2, characterized in that: Limiting rods (35) are fixed on both sides of the top of the water distribution pipe (32), and the limiting rods (35) are movably inserted through the horizontal plate (31).

5. The gear processing cleaning device according to claim 1, characterized in that: A drain valve (11) is fixedly connected to the lower side of one side wall of the box (1).

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