Electromagnetic hot crack arresting structure of metal mold device

Abstract

The utility model provides an electromagnetic hot crack arrest structure of a metal mold device, which comprises an electromagnetic hot crack arrest component, and a mold seat plate used for arresting cracks, repairing and placing a metal mold is arranged in the electromagnetic hot crack arrest component. Compared with the prior art, the electromagnetic heat crack arrest device has the advantages that the electromagnetic heat crack arrest assemblies and the clamping assemblies are additionally arranged, a metal mold to be repaired is arranged above the mold base plate, the clamping screw rotates to drive the two clamping assemblies to move oppositely to clamp the metal mold, and the cooling cover covers the outer side of the metal mold after repairing is completed; the electromagnetic heat crack arrest assembly is additionally arranged, the metal mold is arranged above the mold base plate, after repairing is completed, cooling liquid is guided into the cooling pipe through the liquid inlet pipe and guided out through the liquid outlet pipe to achieve circulation, the cooling liquid continuously assists in cooling the metal mold on the upper portion, and therefore the crack repairing effect can be improved. Therefore, the cooling speed can be further improved.

Description

Technical Field

[0001] This utility model belongs to the field of electromagnetic thermal crack arrest technology, and specifically relates to an electromagnetic thermal crack arrest structure for a metal mold device. Background Technology

[0002] Metal molds, made of metal materials, are used in the mass production of workpieces. During use, various factors can cause cracks in these molds. These cracks gradually increase in depth, potentially reducing the mold's precision and rendering it unusable. Electromagnetic thermal crack arrest technology is based on the effects of current concentration and thermo-mechanical coupling. When a pulsed current passes through a cracked metal mold, the crack tip experiences instantaneous high temperatures due to the highly concentrated current density. This melts the metal at the crack tip, forming a localized weld. Subsequently, during ultra-rapid cooling, the crack tip region undergoes impact hardening, forming ultra-fine cryptocrystalline martensite and fine-grained carbides, resulting in a strengthened structure. However, during crack arrest repair of metal molds, external forces can interfere with the metal equipment, leading to misalignment due to the mold's lack of fixation. This can cause the electrodes electrically connected to the mold to fall off, posing a safety hazard due to the current generated at the electrodes. Furthermore, rapid cooling is required after current repair; insufficient cooling can result in poor impact hardening, leading to substandard crack repair quality.

[0003] In summary, the lack of fixation and rapid cooling of the metal mold for electromagnetic thermal crack arrest repair presents several problems during use. Therefore, it is hoped that a new structure can be proposed to solve the aforementioned technical issues. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an electromagnetic thermal crack arrest structure for metal mold devices, thereby solving the problems mentioned in the background art.

[0005] This utility model is achieved through the following technical solution: an electromagnetic thermal crack arresting structure for a metal mold device, comprising: an electromagnetic thermal crack arresting component, wherein the electromagnetic thermal crack arresting component is provided with a mold base plate for placing the metal mold for crack arresting and repair, and a set of clamping components for clamping and fixing the metal mold before crack arresting and repair is installed on both the left and right sides above the mold base plate, a clamping groove is provided on the upper surface of the mold base plate, and a clamping screw is provided inside the clamping groove for driving the two sets of clamping components to move in opposite directions, a clamping slider is provided in the clamping component, a partition plate is fixedly connected to one end of the clamping slider near the center of the mold base plate, an electrode plate is fixedly connected to one end of the partition plate near the center of the mold base plate, and the electromagnetic thermal crack arresting component is also provided with a cooling cover, and a guide pipe for guiding cooling material is fixedly connected to the right side of the cooling cover.

[0006] In a preferred embodiment, an electrode cable 2 is fixedly connected to one end of the electrode plate away from the center of the mold base plate, and a plug 2 is fixedly connected to the rear end of the electrode cable 2. The electrode cable 2 is electrically connected to both the electrode plate and the plug 2.

[0007] In a preferred embodiment, the partition is made of insulating material, a bearing plate is fixedly connected below the mold base plate, and an ultra-strong pulse current generator for generating current to repair cracks is fixedly connected to the rear side below the bearing plate.

[0008] In a preferred embodiment, the ultra-strong pulse current generating device is electrically connected to a set of electrode cables on both the left and right sides. The front end of the electrode cable is fixedly connected to a plug. The plug is used in conjunction with a plug, which allows the plug to be connected to the plug, so that the two sets of electrode plates can clamp the metal mold and generate current to prevent cracking.

[0009] In a preferred embodiment, the left side of the clamping slider is vertically penetrated to form a clamping screw hole, the two sets of clamping screw holes rotate in opposite directions, the clamping slider and the clamping groove are movably engaged with each other, and the clamping screw is threadedly connected to the clamping screw hole.

[0010] In a preferred embodiment, the electromagnetic thermal crack arresting assembly is further provided with an upper base plate. A lifting cylinder for controlling the raising and lowering of the cooling cover is fixedly connected to the inner side of the upper base plate. The guide pipe is interconnected with the interior of the cooling cover. The lifting cylinder drives the cooling cover to move down to the outside of the metal mold, and the guide pipe guides the cooling material to quickly cool the repaired metal mold.

[0011] In a preferred embodiment, a set of cooling pipe grooves is provided on both the front and rear sides of the upper surface of the mold base plate. The inner side of the cooling pipe groove is provided with a cooling pipe for rapid cooling after the metal mold stops cracking. The cooling pipe is composed of multiple U-shaped structures.

[0012] In a preferred embodiment, the first right end of the two sets of cooling pipes is fixedly connected to an inlet pipe for introducing coolant, and the last right end of the two sets of cooling pipes is fixedly connected to an outlet pipe for discharging coolant. An inlet pipe is fixedly connected to the middle position below the inlet pipe, and an outlet pipe is fixedly connected to the middle position below the outlet pipe. The metal mold is placed above the mold base plate. After the repair is completed, the coolant is introduced into the cooling pipe through the inlet pipe and discharged through the outlet pipe to achieve circulation. The coolant continuously assists in cooling the metal mold above, thereby further improving the cooling speed.

[0013] After adopting the above technical solution, the beneficial effects of this utility model are:

[0014] 1. By adding an electromagnetic thermal crack arresting component and a clamping component, the metal mold to be repaired is placed above the mold base plate. The clamping screw rotates, causing the two sets of clamping components to move towards each other to clamp the metal mold. After the repair is completed, the cooling cover is placed on the outside of the metal mold, and the guide pipe delivers cooling material to complete rapid cooling, thereby improving the crack repair effect.

[0015] 2. By adding an electromagnetic thermal crack arresting component, the metal mold is placed above the mold base plate. After the repair is completed, the coolant is introduced into the cooling pipe through the inlet pipe and discharged through the outlet pipe to achieve circulation. The coolant continuously assists in cooling the metal mold above, thereby further improving the cooling speed. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of the electromagnetic thermal crack arresting structure of a metal mold device according to the present invention.

[0018] Figure 2 This is a schematic diagram of the left side of the electromagnetic thermal crack arresting component in the electromagnetic thermal crack arresting structure of a metal mold device according to this utility model.

[0019] Figure 3 This is a schematic diagram of the right side of the electromagnetic thermal crack arresting component in the electromagnetic thermal crack arresting structure of a metal mold device according to this utility model.

[0020] Figure 4 This is a schematic diagram of the clamping component in the electromagnetic thermal crack arrest structure of a metal mold device according to this utility model.

[0021] In the diagram, 100-Electromagnetic thermal crack arresting assembly, 101-Bearing base plate, 102-Mold base plate, 103-Clamping slide, 104-Clamping screw, 105-Cooling pipe groove, 106-Cooling pipe, 107-Liquid inlet pipe, 108-Liquid inlet pipe, 109-Liquid outlet pipe, 110-Liquid outlet pipe, 111-High-intensity pulse current generator, 112-Electrode cable one, 113-Plug one, 114-Cooling cover, 115-Conveying pipe, 116-Lifting cylinder;

[0022] 200-Clamping assembly, 201-Clamping slider, 202-Clamping screw hole, 203-Partition plate, 204-Electrode plate, 205-Electrode cable II, 206-Plug II. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1 to 4 The present invention provides a technical solution: an electromagnetic thermal crack arresting structure for a metal mold device, comprising: an electromagnetic thermal crack arresting component 100, wherein the electromagnetic thermal crack arresting component 100 is provided with a mold base plate 102 for arresting cracks and repairing the metal mold.

[0025] A set of clamping components 200 for clamping and fixing the metal mold before crack repair is installed on both the left and right sides above the mold base plate 102. A clamping groove 103 is provided on the upper surface of the mold base plate 102. A clamping screw 104 is provided inside the clamping groove 103 for driving the two sets of clamping components 200 to move in opposite directions or in the opposite direction.

[0026] The clamping assembly 200 is provided with a clamping slider 201. A partition 203 is fixedly connected to one end of the clamping slider 201 near the center of the mold base plate 102. An electrode plate 204 is fixedly connected to one end of the partition 203 near the center of the mold base plate 102. The electromagnetic thermal crack arresting assembly 100 is also provided with a cooling cover 114. A guide pipe 115 for guiding and cooling the cooling material is fixedly connected to the right side of the cooling cover 114.

[0027] An electrode cable 205 is fixedly connected to one end of the electrode plate 204 away from the center of the mold base plate 102. A plug 206 is fixedly connected to the rear end of the electrode cable 205. The electrode cable 205 is electrically connected to the electrode plate 204 and the plug 206.

[0028] The partition 203 is made of insulating material. A bearing plate 101 is fixedly connected below the mold base plate 102. A high-intensity pulse current generator 111 for generating current to repair cracks is fixedly connected to the rear side below the bearing plate 101.

[0029] The high-intensity pulse current generator 111 has a set of electrode cables 112 electrically connected to both the left and right sides. The front end of the electrode cable 112 is fixedly connected to a plug 113. The plug 113 is used in conjunction with the plug 206. The plug 113 and the plug 206 are connected so that the two sets of electrode plates 204 can clamp the metal mold and generate current to prevent cracking.

[0030] A clamping screw hole 202 is formed vertically through the left side of the clamping slider 201. The two sets of clamping screw holes 202 rotate in opposite directions. The clamping slider 201 and the clamping groove 103 are mutually movable and fitted. The clamping screw 104 is threadedly connected to the clamping screw hole 202.

[0031] The electromagnetic thermal crack arresting assembly 100 is also equipped with an upper base plate. A lifting cylinder 116 for controlling the lifting and lowering of the cooling cover 114 is fixedly connected to the inner side of the upper base plate. The guide pipe 115 is connected to the interior of the cooling cover 114. The lifting cylinder 116 drives the cooling cover 114 to move down to cover the outside of the metal mold. The guide pipe 115 guides the cooling material to quickly cool the repaired metal mold.

[0032] Please see Figures 1-4 As the first embodiment of this utility model: First, the user places the metal mold to be repaired above the mold base plate 102. With the rotation of the clamping screw 104 and its cooperation with the clamping screw hole 202, the two sets of clamping components 200 move towards each other to clamp the metal mold. Second, the user electrically connects plug one 113 and plug two 206, and through the electrical connection of electrode cable one 112 and electrode cable two 205, the high-intensity pulse current generator 111 outputs current and conducts it to the electrode plate 204 to complete the repair of the crack in the metal mold. After the repair is completed, the lifting cylinder 116 can drive the cooling cover 114 to move down to cover the outside of the metal mold, and the guide pipe 115 can guide the cooling material to complete the rapid cooling, thereby improving the crack repair effect.

[0033] A set of cooling pipe grooves 105 are provided on both the front and rear sides of the upper surface of the mold base plate 102. The inner side of the cooling pipe grooves 105 is provided with cooling pipes 106 for rapid cooling after the metal mold stops cracking. The cooling pipes 106 are composed of multiple U-shaped structures.

[0034] The front and rear cooling pipes 106 are fixedly connected to the first right end of the two sets of cooling pipes 106 with inlet pipes 107 for introducing coolant, and the front and rear cooling pipes 116 are fixedly connected to the last right end of the two sets of cooling pipes 116 with outlet pipes 109 for discharging coolant. The inlet pipe 108 is fixedly connected to the middle position below the inlet pipe 107, and the outlet pipe 110 is fixedly connected to the middle position below the outlet pipe 109. The metal mold is placed above the mold base plate 102. After the repair is completed, the coolant is introduced into the cooling pipes 106 through the inlet pipe 108 and discharged through the outlet pipe 110 to achieve circulation. The coolant continuously assists in cooling the metal mold above.

[0035] Please see Figures 1-3As a second embodiment of this utility model: Based on the first embodiment above, after the electromagnetic thermal repair of the metal mold is completed, the external coolant can be introduced into the inlet branch pipe 107 through the inlet pipe 108 and into the two sets of cooling pipes 106. After completing the flow in the cooling pipes 106, it is discharged through the outlet branch pipe 109 and collected into the outlet pipe 110 to complete the circulation and delivery. This allows the coolant to assist in the rapid cooling of the metal mold, thereby improving the crack repair effect.

[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An electromagnetic thermal crack arrest structure for a metal mold device, comprising: An electromagnetic thermal crack arresting assembly (100) is characterized in that: the electromagnetic thermal crack arresting assembly (100) is provided with a mold base plate (102) for placing a metal mold for crack arresting and repair. A set of clamping components (200) for clamping and fixing the metal mold before crack repair is installed on both the upper left and right sides of the mold base plate (102). A clamping groove (103) is provided on the upper surface of the mold base plate (102). A clamping screw (104) is provided inside the clamping groove (103) for driving the two sets of clamping components (200) to move in opposite directions. The clamping assembly (200) is provided with a clamping slider (201). A partition plate (203) is fixedly connected to one end of the clamping slider (201) near the center of the mold base plate (102). An electrode plate (204) is fixedly connected to one end of the partition plate (203) near the center of the mold base plate (102). The electromagnetic thermal crack arresting assembly (100) is also provided with a cooling cover (114). A guide pipe (115) for guiding and cooling the cooling material is fixedly connected to the right side of the cooling cover (114). The clamping slider (201) has a vertical through-hole (202) on its left side. The two sets of clamping screw holes (202) rotate in opposite directions. The clamping slider (201) and the clamping groove (103) are mutually movable and fitted. The clamping screw (104) is threadedly connected to the clamping screw hole (202). A set of cooling pipe grooves (105) are provided on both the front and rear sides of the upper surface of the mold base plate (102). The inner side of the cooling pipe groove (105) is provided with a cooling pipe (106) for rapid cooling after the metal mold stops cracking. The cooling pipe (106) is composed of multiple U-shaped structures.

2. The electromagnetic thermal crack arrest structure for a metal mold device as described in claim 1, characterized in that: The electrode plate (204) is fixedly connected to an electrode cable two (205) at one end away from the center of the mold base plate (102). The electrode cable two (205) is fixedly connected to a plug two (206) at the rear end. The electrode cable two (205) is electrically connected to the electrode plate (204) and the plug two (206).

3. The electromagnetic thermal crack arrest structure for a metal mold device as described in claim 2, characterized in that: The partition (203) is made of insulating material. A bearing plate (101) is fixedly connected below the mold base plate (102). A super-strong pulse current generator (111) for generating current to repair cracks is fixedly connected to the rear side below the bearing plate (101).

4. The electromagnetic thermal crack arrest structure for a metal mold device as described in claim 3, characterized in that: The ultra-strong pulse current generator (111) is electrically connected to a set of electrode cables (112) on both the left and right sides. The front end of the electrode cable (112) is fixedly connected to a plug (113). The plug (113) is used in conjunction with the plug (206).

5. The electromagnetic thermal crack arrest structure for a metal mold device as described in claim 4, characterized in that: The electromagnetic thermal crack arresting assembly (100) is also provided with an upper seat plate. The upper seat plate is fixedly connected to a lifting cylinder (116) for controlling the lifting of the cooling cover (114). The guide pipe (115) is connected to the interior of the cooling cover (114).

6. The electromagnetic thermal crack arrest structure for a metal mold device as described in claim 1, characterized in that: The front and rear sets of cooling pipes (106) are fixedly connected to the first right end of the front and rear sets of cooling pipes (106) with inlet pipes (107) for introducing coolant, and the front and rear sets of cooling pipes (106) are fixedly connected to the tail right end of the front and rear sets of cooling pipes (106) with outlet pipes (109) for discharging coolant. The inlet pipe (108) is fixedly connected to the middle position below the inlet pipe (107), and the outlet pipe (110) is fixedly connected to the middle position below the outlet pipe (109).

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