UV lamp tube assembling operation table

By combining a servo motor-driven bidirectional threaded rod system with a stop motor clamping plate, the problem of clamping UV lamp tubes of different sizes on the assembly table is solved. Furthermore, through battery detection and fan dust removal, precise assembly and contactless dust removal are achieved.

CN224223843UActive Publication Date: 2026-05-12BEIJING XINGYIYUAN TECH DEV CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BEIJING XINGYIYUAN TECH DEV CO LTD
Filing Date
2025-07-31
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

The existing UV lamp assembly workbench cannot stably clamp and fix lamps of different lengths, and it cannot detect whether the lamps are working properly or perform contactless dust removal.

Method used

The system employs a servo motor-driven bidirectional threaded rod system and a stop motor in conjunction with a clamping plate to achieve precise clamping of lamp tubes of different sizes. It also uses a battery and an energized pin to detect whether the lamp tube is lit, and a fan is used for contactless dust removal.

Benefits of technology

It enables precise assembly of lamp tubes of different sizes while maintaining airtightness, and also allows for non-contact inspection and dust removal, improving assembly efficiency and safety.

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Abstract

The utility model relates to the technical field of lamp tube assembly, and provides a UV lamp tube assembly operation table, which comprises an operation table main body, a servo motor and a bidirectional threaded rod, a control panel is arranged on the outer wall of the operation table main body, a movable groove is arranged on the outer wall of the operation table main body, the servo motor is arranged on the side wall of the operation table main body, and the bidirectional threaded rod is arranged in the movable groove. A driving shaft of the servo motor penetrates through the outer wall of the operation table body and extends to the inner wall of the movable groove to be connected with a two-way threaded rod, fixing frames are symmetrically and movably installed on the outer wall of the two-way threaded rod, threaded sleeves are arranged at the bottom ends of the fixing frames, and a limiting groove is formed in the outer wall of the operation table body. A limiting block is arranged at the end, away from the threaded sleeve, of the fixing frame, the fixing frame is movably installed on the inner wall of the limiting groove through the limiting block, and the problems that in the prior art, lamp tubes of different specifications cannot be stably clamped and fixed, and the lamp tubes cannot be detected and dedusted are solved.
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Description

Technical Field

[0001] This utility model relates to the field of lamp assembly technology, specifically to a UV lamp assembly workbench. Background Technology

[0002] UV lamps are widely used in printing, curing, medical disinfection and other fields. Their assembly process requires high-precision operation to ensure the lamp's sealing, electrode connection reliability and optical performance. UV lamp assembly requires strict alignment, but traditional clamps are mostly fixed and difficult to adapt to lamps of different sizes, resulting in assembly deviations that affect airtightness and luminous efficiency.

[0003] Patent specification CN 215512841 U discloses a UV lamp assembly workbench. The workbench is equipped with an internal conveyor belt, and a protective cover extending to the top of the workbench is movably mounted on its top. A support frame is fixedly installed inside the protective cover, and several lamp holders are fixedly installed at the bottom of the support frame. UV lamps are secured inside each lamp holder. This fully automatic UV machine, which facilitates lamp replacement, solves the problems of traditional fully automatic UV machines where manual rotation of the machine is required before lamp replacement. Traditional machines are heavy, making manual operation time-consuming and labor-intensive. Furthermore, the lack of auxiliary fixing functions in traditional machines causes paper to curl during irradiation, resulting in insufficient ink curing, reduced work efficiency, and limited practicality.

[0004] However, in implementing the relevant technology, the above-mentioned UV lamp assembly workbench has the following problems: the device cannot clamp and fix lamps of different lengths to facilitate assembly, and it cannot detect whether the lamps are working properly, nor can it perform dust removal without contact. Therefore, we propose a UV lamp assembly workbench. Utility Model Content

[0005] This utility model proposes a UV lamp assembly workbench, which solves the problems in related technologies that cannot stably clamp and fix lamps of different specifications, and cannot inspect or remove dust from the lamps.

[0006] The technical solution of this utility model is as follows:

[0007] A UV lamp assembly workbench includes a workbench body, a servo motor, and a bidirectional threaded rod. A control panel is mounted on the outer wall of the workbench body. A movable groove is provided on the outer wall of the workbench body. A servo motor is mounted on the side wall of the workbench body. The drive shaft of the servo motor extends through the outer wall of the workbench body to the inner wall of the movable groove and connects to the bidirectional threaded rod. Fixing frames are symmetrically and movably mounted on the outer wall of the bidirectional threaded rod. A threaded sleeve is provided at the bottom end of the fixing frame. A limit groove is provided on the outer wall of the workbench body. A limit block is provided at the end of the fixing frame away from the threaded sleeve. The lamp tube body is movably mounted on the inner wall of the limiting groove via a limiting block. A stop motor is installed on the side wall of the top of the fixed frame. The drive shaft of the stop motor passes through the outer wall of the fixed frame and is connected to an electric plate. A clamping plate is provided on the side wall of the electric plate. A sliding groove is symmetrically provided on the inner wall of the clamping plate. A clamping block is movably mounted on the inner wall of the clamping plate through the sliding groove. Slider blocks are symmetrically provided on the outer walls of both sides of the clamping block. An electric cylinder is installed at the top of the clamping plate. The output shaft of the electric cylinder passes through the outer surface of the clamping plate and is connected to the top of the clamping block. The lamp tube body is movably clamped and mounted on the inner wall of the bottom end of the clamping block and the clamping plate.

[0008] Preferably, a battery is mounted on the top of the power board, and a button is provided on the side of the battery.

[0009] Preferably, the side wall of the main body of the operating table is provided with a mounting plate, and a fan is installed on the outer wall of the mounting plate, the fan being located on the side of the lamp tube body.

[0010] Preferably, the outer wall of the bidirectional threaded rod is symmetrically provided with external threads in opposite directions, and the inner wall of the threaded sleeve is provided with internal threads that match the external threads.

[0011] Preferably, the cross-section of the limiting block is trapezoidal, and the limiting groove fits into the limiting block.

[0012] Preferably, the clamping plate has a U-shaped cross-section, the bottom end of the clamping block has an arc-shaped structure, and the clamping block is located inside the clamping plate.

[0013] Preferably, the slider has a rectangular block structure, and the slider matches the groove.

[0014] Preferably, the inner wall of the power board is provided with a power-on pin, the battery is connected to the power-on pin through a circuit, and both ends of the lamp tube body are in contact with the power-on pin.

[0015] The working principle and beneficial effects of this utility model are as follows:

[0016] 1. In this utility model, a control panel, a servo motor, and a bidirectional threaded rod are used to position the two ends of the lamp tube body in the middle of the clamping plate according to the length of the lamp tube body. The servo motor is started through the control panel, which drives the bidirectional threaded rod to rotate. The opposite external threads on the outer wall of the bidirectional threaded rod and the internal threads on the inner wall of the threaded sleeve drive the fixing frames on both sides to move simultaneously. At the same time, the limiting groove and limiting block limit the fixing frames, so that the fixing frames move closer and horizontally along the movable groove under the transmission of the bidirectional threaded rod. When the two ends of the lamp tube body contact the energized pins on the outer wall of the energized plate, the electric cylinder is activated to push the clamping block down. The limiting effect of the slider and sliding groove on the clamping block makes the clamping block move vertically downward and clamp and fix the outer wall of the lamp tube body with the arc surface on the bottom of the clamping plate. This structure can be adapted to lamp tube bodies of different sizes, so as to ensure precise assembly and maintain airtightness.

[0017] 2. In this utility model, the lamp tube body, battery, and button are configured. When the button is pressed manually, the battery and the power-on pin are connected by a circuit, which energizes both ends of the lamp tube body to detect whether the lamp tube body is lit. At the same time, since the lamp tube body contains harmful substances such as mercury, direct contact with dust should be avoided during assembly. The stop motor is started to drive the entire power-on board to rotate, and the fan is turned on to thoroughly clean the outer wall of the lamp tube body. This structure can detect whether the lamp tube body can be used normally, and at the same time, it can clean the outer wall of the lamp tube body without contact. Attached Figure Description

[0018] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0019] Figure 1 This is a schematic diagram of the main structure of the device proposed in this utility model;

[0020] Figure 2 This is a schematic diagram of the threaded sleeve structure proposed in this utility model;

[0021] Figure 3 This is a schematic diagram of the limiting groove structure proposed in this utility model;

[0022] Figure 4 This is a schematic diagram of the cross-sectional structure of the clamping plate proposed in this utility model;

[0023] Figure 5 This is a schematic diagram of the clamping block structure proposed in this utility model.

[0024] In the diagram: 1. Main body of the control panel; 2. Mounting plate; 3. Fan; 4. Control panel; 5. Servo motor; 6. Movable groove; 7. Limit groove; 8. Bidirectional threaded rod; 9. Fixing bracket; 10. Threaded sleeve; 11. Limit block; 12. Lamp tube body; 13. Stop motor; 14. Power board; 15. Battery; 16. Button; 17. Clamping plate; 18. Electric cylinder; 19. Clamping block; 20. Slider; 21. Powered ejector pin; 22. Slide groove. Detailed Implementation

[0025] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0026] Example 1: As Figures 1-5 As shown, this embodiment proposes a UV lamp assembly operating table, including an operating table body 1, a servo motor 5, and a bidirectional threaded rod 8. A control panel 4 is installed on the outer wall of the operating table body 1, and a movable groove 6 is provided on the outer wall of the operating table body 1. A servo motor 5 is installed on the side wall of the operating table body 1. The drive shaft of the servo motor 5 extends through the outer wall of the operating table body 1 to the inner wall of the movable groove 6 and is connected to the bidirectional threaded rod 8. A fixing frame 9 is symmetrically and movably installed on the outer wall of the bidirectional threaded rod 8. A threaded sleeve 10 is provided at the bottom end of the fixing frame 9. A limit groove 7 is provided on the outer wall of the operating table body 1. A limit block 11 is provided at the end of the fixing frame 9 away from the threaded sleeve 10. The fixing frame 9 is limited by a limit groove 7. Block 11 is movably installed on the inner wall of the limiting groove 7. A stop motor 13 is installed on the side wall of the top of the fixing frame 9. The drive shaft of the stop motor 13 passes through the outer wall of the fixing frame 9 and is connected to the power plate 14. A clamping plate 17 is provided on the side wall of the power plate 14. A sliding groove 22 is symmetrically provided on the inner wall of the clamping plate 17. A clamping block 19 is movably installed on the inner wall of the clamping plate 17 through the sliding groove 22. Slider blocks 20 are symmetrically provided on the outer walls on both sides of the clamping block 19. An electric cylinder 18 is installed on the top of the clamping plate 17. The output shaft of the electric cylinder 18 passes through the outer surface of the clamping plate 17 and is connected to the top of the clamping block 19. The lamp tube body 12 is movably clamped and installed on the inner wall of the bottom end of the clamping block 19 and the clamping plate 17.

[0027] In this embodiment, the outer wall of the bidirectional threaded rod 8 is symmetrically provided with external threads in opposite directions, and the inner wall of the threaded sleeve 10 is provided with internal threads that match the external threads.

[0028] In this embodiment, the cross-section of the limiting block 11 is trapezoidal, and the limiting groove 7 fits into the limiting block 11.

[0029] In this embodiment, the clamping plate 17 has a U-shaped cross-section, the bottom end of the clamping block 19 has an arc-shaped structure, and the clamping block 19 is located inside the clamping plate 17.

[0030] In this embodiment, the slider 20 has a rectangular block structure, and the slider 20 matches the groove 22.

[0031] Specific examples Figure 1 , Figure 2 and Figure 5 As shown, when using this structure, based on the length of the lamp tube body 12, both ends of the lamp tube body 12 are placed in the middle position of the clamping plate 17. The servo motor 5 is started through the control panel 4, and the servo motor 5 drives the bidirectional threaded rod 8 to rotate. The opposite external threads on the outer wall of the bidirectional threaded rod 8 and the internal threads on the inner wall of the threaded sleeve 10 drive the fixing brackets 9 on both sides to move simultaneously. At the same time, the limiting groove 7 and the limiting block 11 limit the fixing brackets 9, so that the fixing brackets 9 move closer and horizontally along the movable groove 6 under the transmission of the bidirectional threaded rod 8. When both ends of the lamp tube body 12 contact the energized pins 21 on the outer wall of the energized plate 14, the electric cylinder 18 is started to push the clamping block 19 down. The limiting effect of the slider 20 and the sliding groove 22 on the clamping block 19 makes the clamping block 19 move vertically down and cooperate with the arc surface on the bottom end of the clamping plate 17 to clamp and fix the outer wall of the lamp tube body 12. This structure can be adapted to lamp tube bodies 12 of different sizes, so as to ensure accurate assembly and maintain airtightness.

[0032] Example 2: A battery 15 is installed on the top of the power board 14, and a button 16 is provided on the side of the battery 15.

[0033] In this embodiment, a mounting plate 2 is provided on the side wall of the main body 1 of the control panel, and a fan 3 is installed on the outer wall of the mounting plate 2. The fan 3 is located on the side of the lamp tube body 12.

[0034] In this embodiment, the inner wall of the power board 14 is provided with a power-on pin 21, the battery 15 is connected to the power-on pin 21 through a circuit, and the two ends of the lamp tube body 12 are in contact with the power-on pin 21.

[0035] Specific examples Figure 1 , Figure 3 and Figure 4 As shown, when using this structure, manually pressing button 16 will energize both ends of the lamp body 12 because the battery 15 and the power-on pin 21 are connected by a circuit. This is used to detect whether the lamp body 12 is lit. At the same time, since the lamp body 12 contains harmful substances such as mercury, direct contact with dust should be avoided during assembly. Starting the stop motor 13 will drive the power board 14 to rotate as a whole. Turning on the fan 3 will allow the fan to thoroughly clean the outer wall of the lamp body 12. This structure can detect whether the lamp body 12 can be used normally, and at the same time, it can clean the outer wall of the lamp body 12 without contact.

[0036] Working principle: Based on the length of the lamp tube body 12, both ends of the lamp tube body 12 are placed in the middle of the clamping plate 17. The servo motor 5 is started through the control panel 4, which drives the bidirectional threaded rod 8 to rotate. The opposite external threads on the outer wall of the bidirectional threaded rod 8 and the internal threads on the inner wall of the threaded sleeve 10 drive the fixing brackets 9 on both sides to move simultaneously. At the same time, the limiting groove 7 and the limiting block 11 limit the fixing brackets 9, so that the fixing brackets 9 move and move along the movable groove 6 under the transmission of the bidirectional threaded rod 8. When both ends of the lamp tube body 12 contact the energized pins 21 on the outer wall of the energized plate 14, the electric cylinder 18 is started to push the clamping block 19 down. The slider 20 and the sliding groove 22 limit the clamping block 19. The effect is that the clamping block 19 moves vertically downward to clamp and fix the outer wall of the lamp tube body 12 with the arc surface set at the bottom of the clamping plate 17. When the button 16 is pressed manually, the two ends of the lamp tube body 12 are energized because the battery 15 and the power-on pin 21 are connected by a circuit. This is used to detect whether the lamp tube body 12 is lit. At the same time, since the lamp tube body 12 contains harmful substances such as mercury, direct contact should be avoided during assembly and dust removal should be performed. The stop motor 13 is started to drive the power-on plate 14 to rotate as a whole. The fan 3 is turned on to perform comprehensive dust removal on the outer wall of the lamp tube body 12. When using this device, it can be adapted to lamp tube bodies 12 of different sizes, so that the assembly is accurate, the airtightness is maintained and the light efficiency is detected, and the outer wall of the lamp tube body 12 can be thoroughly dusted without contact.

[0037] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A UV lamp assembly control panel, comprising a control panel body (1), a servo motor (5), and a bidirectional threaded rod (8), characterized in that: A control panel (4) is installed on the outer wall of the main body (1). A movable groove (6) is provided on the outer wall of the main body (1). A servo motor (5) is installed on the side wall of the main body (1). The drive shaft of the servo motor (5) extends through the outer wall of the main body (1) to the inner wall of the movable groove (6) and is connected to a bidirectional threaded rod (8). A fixed frame (9) is symmetrically and movably installed on the outer wall of the bidirectional threaded rod (8). A threaded sleeve (10) is provided at the bottom end of the fixed frame (9). A limit groove (7) is provided on the outer wall of the main body (1). A limit block (11) is provided at the end of the fixed frame (9) away from the threaded sleeve (10). The fixed frame (9) is movably installed on the inner wall of the limit groove (7) through the limit block (11). 9) A stop motor (13) is installed on the side wall of the top. The drive shaft of the stop motor (13) passes through the outer wall of the fixing frame (9) and is connected to an electric plate (14). A clamping plate (17) is provided on the side wall of the electric plate (14). A sliding groove (22) is symmetrically provided on the inner wall of the clamping plate (17). A clamping block (19) is movably installed on the inner wall of the clamping plate (17) through the sliding groove (22). A slider (20) is symmetrically provided on the outer walls on both sides of the clamping block (19). An electric cylinder (18) is installed at the top of the clamping plate (17). The output shaft of the electric cylinder (18) passes through the outer surface of the clamping plate (17) and is connected to the top of the clamping block (19). The lamp tube body (12) is movably clamped and installed on the inner wall of the bottom end of the clamping block (19).

2. The UV lamp assembly workbench according to claim 1, characterized in that, A battery (15) is mounted on the top of the power board (14), and a button (16) is provided on the side of the battery (15).

3. The UV lamp assembly workbench according to claim 1, characterized in that, The side wall of the main body (1) of the operating table is provided with a mounting plate (2), and a fan (3) is installed on the outer wall of the mounting plate (2). The fan (3) is located on the side of the lamp tube body (12).

4. A UV lamp assembly workbench according to claim 1, characterized in that, The outer wall of the bidirectional threaded rod (8) is symmetrically provided with external threads in opposite directions, and the inner wall of the threaded sleeve (10) is provided with internal threads that match the external threads.

5. A UV lamp assembly workbench according to claim 1, characterized in that, The cross-section of the limiting block (11) is trapezoidal, and the limiting groove (7) fits into the limiting block (11).

6. A UV lamp assembly workbench according to claim 1, characterized in that, The clamping plate (17) has a U-shaped cross-section, and the bottom end of the clamping block (19) has an arc-shaped structure. The clamping block (19) is located inside the clamping plate (17).

7. A UV lamp assembly workbench according to claim 1, characterized in that, The slider (20) has a rectangular block structure, and the slider (20) matches the groove (22).

8. A UV lamp assembly workbench according to claim 2, characterized in that, The inner wall of the power board (14) is provided with a power-on pin (21), the battery (15) is connected to the power-on pin (21) through a circuit, and the two ends of the lamp tube body (12) are in contact with the power-on pin (21).