Multi-station adjusting system of louver turbine

Abstract

The utility model discloses a multi-station adjusting system of a shutter wheel machine, and belongs to the technical field of shutter wheel machining. The system comprises a rack, a large machining disc is rotationally arranged on the rack, and a feeding machine head, a forming machine head and a gluing machine head are arranged along the periphery of the large disc. The feeding machine head is provided with a feeding frame, the forming machine head is provided with a forming head, and the gluing machine head is provided with a gluing head. Meanwhile, the rack is provided with a first adjusting mechanism to drive the feeding frame to move in the X direction and the Y direction of the large machining disc, a second adjusting mechanism and a third adjusting mechanism respectively drive the forming head and the gluing head to be adjusted in the Y direction, and a fourth adjusting mechanism achieves lifting adjustment of the feeding frame. All the adjusting mechanisms are connected with a PLC, the controller automatically and accurately regulates and controls the positions of all the machine heads according to product specifications, and multi-station collaborative operation is achieved. The system effectively improves the flexibility and accuracy of flap wheel machining, meets the machining requirements of products of different specifications, reduces manual adjustment errors, improves the production efficiency and the product quality, and has good application prospects.

Description

Technical Field

[0001] This utility model relates to the field of flap wheel processing technology, specifically to a multi-station adjustment system for a flap wheel machine. Background Technology

[0002] A flapper wheel is a simplified version of a multi-bladed wheel, primarily used for grinding and polishing in industrial production, and is also a type of industrial consumable. The impeller base can be made of materials such as mesh, nylon, plastic, or steel paper, with varying numbers of blades evenly distributed in a fan shape. Flapper wheel production equipment mainly completes production through gluing, blade arrangement, and shaping operations. Currently, automated production of flappers is commonly achieved using rotary table devices. In the field of flapper wheel processing technology, with the increasing demands for product diversification and refinement in industrial production, the level of intelligence and automation in flapper wheel processing equipment is facing higher requirements. Traditional flapper wheel processing equipment often has fixed positions for the machine heads at stations such as feeding, forming, and gluing, or only allows for simple manual adjustments. When processing flapper wheel products of different specifications, a significant amount of time needs to be spent manually readjusting the positions of the machine heads at each station. This is not only inefficient, but also has limited precision in manual adjustments, making it difficult to ensure the consistency of processing between different batches of products, resulting in inconsistent product quality. Furthermore, frequent manual adjustments increase equipment maintenance costs and production cycles. To address the aforementioned issues, there is an urgent need for a system capable of automatically adjusting the position of the machine head at each workstation according to product specifications, in order to improve the production efficiency, product quality, and equipment intelligence level of flap wheel processing. This utility model of a multi-station adjustment system for flap wheel machines has thus emerged. Utility Model Content

[0003] The purpose of this invention is to propose a multi-station adjustment system for a flapper machine. In this system, each adjustment mechanism is connected to a PLC controller. The controller automatically and precisely adjusts the position of each machine head according to product specifications, enabling multi-station collaborative operation. This system effectively improves the flexibility and precision of flapper processing, meets the processing needs of products with different specifications, reduces manual adjustment errors, and improves production efficiency and product quality, showing promising application prospects.

[0004] To achieve the above objectives, this utility model adopts the following technical solution: a multi-station adjustment system for a flapper machine, including a frame, on which a processing disc is rotatably mounted. A feeding head, a forming head, and a gluing head are arranged along the periphery of the processing disc on the frame. The feeding head includes a feeding rack mounted on the frame, the forming head includes a forming head mounted on the frame, and the gluing head includes a gluing head mounted on the frame. The frame is equipped with a first adjustment mechanism for adjusting the feeding rack along the X and Y directions of the processing disc, a second adjustment mechanism for adjusting the forming head along the Y direction of the processing disc, a third adjustment mechanism for adjusting the gluing head along the Y direction of the processing disc, and a fourth adjustment mechanism for adjusting the lifting and lowering of the feeding rack. All four adjustment mechanisms are connected to a PLC controller, which automatically adjusts the positions of the feeding head, forming head, and gluing head according to product specifications.

[0005] To further optimize this utility model, the following technical solutions may be preferred:

[0006] Preferably, the first adjustment mechanism includes an X-axis adjustment seat mounted on the frame, a first adjustment X-axis guide rail and a first adjustment screw mounted on the X-axis adjustment seat along the X direction of the processing disc, one end of the first adjustment screw being connected to a first X-axis servo motor, a Y-axis adjustment seat movably mounted on the first adjustment screw, a first X-axis slider cooperating with the first adjustment X-axis guide rail mounted on the Y-axis adjustment seat, a first adjustment Y-axis guide rail movably mounted on the Y-axis adjustment seat along the Y direction of the processing disc, a sliding sleeve cooperating with the first adjustment Y-axis guide rail mounted on the Y-axis adjustment seat, one end of the first adjustment Y-axis guide rail being connected to a first Y-axis servo motor, and the loading rack being mounted on the first adjustment Y-axis guide rail.

[0007] Preferably, the fourth adjustment mechanism is located at the bottom of the X-direction adjustment seat, driving the loading rack to rise and fall. The fourth adjustment mechanism is located on the machine frame below the corresponding processing tray, and the first adjustment mechanism is located on the machine frame above the corresponding processing tray.

[0008] Preferably, the second adjustment mechanism includes a second adjustment screw and a second adjustment guide rail arranged along the Y direction of the processing disc. A second adjustment frame is provided on the second adjustment screw, and a second adjustment slider that cooperates with the second adjustment guide rail is provided on the second adjustment frame. The forming head is arranged on the second adjustment frame. A second driven pulley is provided at one end of the second adjustment screw. The second adjustment mechanism also includes a second adjustment stepper motor arranged on the machine frame. A second driving pulley is provided on the second adjustment stepper motor, and the second driving pulley is connected to the second driven pulley through a synchronous pulley.

[0009] Preferably, the third adjustment mechanism includes a third adjustment screw and a third adjustment guide rail arranged along the Y direction of the processing disc. A third adjustment frame is provided on the third adjustment screw, and a third adjustment slider that cooperates with the third adjustment guide rail is provided on the third adjustment frame. The glue applicator is provided on the third adjustment frame. A third driven pulley is provided at one end of the third adjustment screw. The third adjustment mechanism also includes a third adjustment stepper motor arranged on the machine frame. A third driving pulley is provided on the third adjustment stepper motor, and the third driving pulley is connected to the third driven pulley through a synchronous pulley.

[0010] Preferably, the frame has an adjustment groove corresponding to the adjustment position of the dispensing head, the frame has an elastic sealing sleeve corresponding to the adjustment groove position, and the third adjustment frame is also provided with a dispensing head lifting drive mechanism for driving the dispensing head to lift.

[0011] The multi-station adjustment system for the flap wheel machine provided by this utility model has significant beneficial effects:

[0012] (1) Multi-dimensional Precise Adjustment: The system integrates a first adjustment mechanism, a second adjustment mechanism, a third adjustment mechanism, and a fourth adjustment mechanism, which respectively realize the translation and lifting of the loading rack in the X and Y directions, as well as the precise adjustment of the forming head and the glue applicator in the Y direction. The first adjustment mechanism, through the combination of the X-direction adjustment seat, X-direction guide rail, lead screw, and servo motor, in conjunction with the Y-direction adjustment structure, allows the loading rack to move flexibly in the plane; the second and third adjustment mechanisms, using lead screw, guide rail, and synchronous belt pulley transmission, ensure the stable displacement of the forming head and the glue applicator in the Y direction, which can meet the processing requirements of louver products of different specifications and significantly improve the versatility and adaptability of the equipment.

[0013] (2) Automated and efficient production: Each adjustment mechanism is connected to a PLC controller, which can automatically adjust the position of the feeding head, forming head and gluing head according to the product specifications, reducing manual intervention and adjustment time and greatly improving production efficiency; at the same time, it avoids product quality problems caused by human operation errors and ensures the consistency and stability of product processing.

[0014] (3) Scientific and reasonable structural design: The fourth adjustment mechanism is set at the bottom of the X-direction adjustment seat and below the processing plate, while the first adjustment mechanism is placed above the processing plate. This spatial layout effectively utilizes the internal space of the equipment and avoids interference between the mechanisms. The frame is equipped with an adjustment slot corresponding to the glue dispensing head adjustment position and an elastic sealing sleeve, which not only ensures the flexibility of glue dispensing head adjustment but also prevents impurities from entering during processing and affecting the operation of the mechanism, thus improving the service life of the equipment. The setting of the glue dispensing head lifting drive mechanism further enriches the operation dimension of the glue dispensing process and optimizes the glue dispensing process.

[0015] (4) Ease of maintenance: The system adopts a modular design, and each adjustment mechanism is relatively independent. When a certain mechanism fails, it is easy to quickly locate and repair or replace it, reducing equipment maintenance costs and downtime, and ensuring the continuous and stable operation of the production line. Attached Figure Description

[0016] Figure 1 Schematic diagram of the overall structural layout of the flap wheel machine Figure 1 ;

[0017] Figure 2 Schematic diagram of the overall structural layout of the flap wheel machine Figure 2 ;

[0018] Figure 3 Schematic diagram of the three-dimensional structure of the first adjustment mechanism Figure 1 ;

[0019] Figure 4 Schematic diagram of the three-dimensional structure of the first adjustment mechanism Figure 2 ;;

[0020] Figure 5 Schematic diagram of the three-dimensional structure of the second adjustment mechanism Figure 1 ;

[0021] Figure 6 This is a schematic diagram of the main structure of the third adjustment mechanism;

[0022] Figure 7 This is a schematic diagram of the internal structure of the third adjustment mechanism;

[0023] Figure 8 This is a three-dimensional structural diagram of the third adjustment mechanism.

[0024] 1-Frame; 2-Processing tray; 3-Feeding head; 4-Forming head; 5-Glue applicator head; 6-Feeding rack; 7-Forming head; 8-Glue applicator head; 9-First adjustment mechanism; 10-Second adjustment mechanism; 11-Third adjustment mechanism; 12-Fourth adjustment mechanism;

[0025] 101-X-direction adjusting seat; 102-first adjusting X-direction guide rail; 103-first adjusting lead screw; 104-first X-direction servo motor; 105-Y-direction adjusting seat; 106-first X-direction slider; 107-first adjusting Y-direction guide rail; 108-sliding sleeve; 109-first Y-direction servo motor;

[0026] 201-Second adjusting screw; 202-Second adjusting guide rail; 203-Second adjusting frame; 204-Second adjusting slider; 205-Second driven pulley; 206-Second adjusting stepper motor; 207-Second driving pulley;

[0027] 301-Third adjusting screw; 302-Third adjusting guide rail; 303-Third adjusting frame; 304-Third adjusting slider; 305-Third driven pulley; 306-Third driven pulley; 307-Third driving pulley; 308-Adjusting groove; 309-Elastic sealing sleeve; 310-Glue head lifting drive mechanism. Detailed Implementation

[0028] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] Example 1:

[0031] This utility model relates to a multi-station adjustment system for louvered wheel machines, mainly used to meet the processing needs of louvered products of different specifications. Through multi-dimensional precise adjustment and automated control, it improves production efficiency and product quality. The implementation method will be described in detail below, combining specific structural components and working principles.

[0032] like Figures 1-8 A multi-station adjustment system for a flapper machine includes a frame 1, a processing disc 2 rotatably mounted on the frame, and a feeding head 3, a forming head 4, and a glue applicator head 5 mounted on the frame along the periphery of the processing disc. The feeding head includes a feeding rack 6 mounted on the frame, the forming head includes a forming head 7 mounted on the frame, and the glue applicator head includes a glue applicator head 8 mounted on the frame. The frame is equipped with a first adjustment mechanism 9 for adjusting the feeding rack along the X and Y directions of the processing disc, a second adjustment mechanism 10 for adjusting the forming head along the Y direction of the processing disc, a third adjustment mechanism 11 for adjusting the glue applicator head along the Y direction of the processing disc, and a fourth adjustment mechanism 12 for adjusting the lifting and lowering of the feeding rack. The first, second, third, and fourth adjustment mechanisms are all connected to a PLC controller, which automatically adjusts the positions of the feeding head, forming head, and glue applicator head according to the product specifications.

[0033] In a preferred embodiment, the first adjustment mechanism 9 includes an X-axis adjustment seat mounted on the frame, a first adjustment X-axis guide rail 102 and a first adjustment screw 103 mounted on the X-axis adjustment seat 101 along the X direction of the processing disk, a first X-axis servo motor 104 connected to one end of the first adjustment screw, a Y-axis adjustment seat 105 movably mounted on the first adjustment screw, a first X-axis slider 106 cooperating with the first adjustment X-axis guide rail mounted on the Y-axis adjustment seat, a first adjustment Y-axis guide rail 107 movably mounted on the Y-axis adjustment seat along the Y direction of the processing disk, a sliding sleeve 108 cooperating with the first adjustment Y-axis guide rail mounted on the Y-axis adjustment seat, a first Y-axis servo motor 109 connected to one end of the first adjustment Y-axis guide rail, and a loading rack mounted on the first adjustment Y-axis guide rail.

[0034] The design of the first adjustment mechanism has the following advantages: (1) Multi-dimensional flexible adjustment: The first adjustment mechanism realizes the movement of the loading rack in the X direction by setting up structures such as the X-direction adjustment seat, the first adjustment X-direction guide rail, the first adjustment screw, and the Y-direction adjustment seat. At the same time, the loading rack can be moved flexibly in the Y direction by using the first adjustment Y-direction guide rail and the first Y-direction servo motor. This multi-dimensional adjustment method can make the loading rack accurately reach the position required by the processing tray, meet the diverse needs of loading positions for different specifications of louver products, and greatly improve the adaptability of the equipment to different products. (2) Precise positioning control: The screw is driven by the first X-direction servo motor and the first Y-direction servo motor. The servo motor has high-precision control performance and can accurately control the number of rotations and angles of the screw, thereby realizing the precise positioning of the loading rack in the X and Y directions. This helps to improve the accuracy of loading, reduce processing errors caused by loading position deviation, and improve the processing quality of the product. (3) Good structural stability: The Y-axis adjustment seat cooperates with the first X-axis slider and the first adjustment X-axis guide rail, and the sliding sleeve cooperates with the first adjustment Y-axis guide rail. This cooperation between the guide rail and the slider can ensure the stability of the feeding rack during movement, reduce shaking and vibration, and make the feeding process more stable and reliable.

[0035] As a preferred embodiment, the fourth adjustment mechanism 12 is installed at the bottom of the X-direction adjustment seat, driving the loading rack to rise and fall. The fourth adjustment mechanism is installed on the frame below the corresponding processing tray, and the first adjustment mechanism is installed on the frame above the corresponding processing tray. The above structural design: (1) Reasonable spatial layout: The fourth adjustment mechanism is installed at the bottom of the X-direction adjustment seat and below the processing tray, while the first adjustment mechanism is installed above the processing tray. This spatial layout makes full use of the internal space of the equipment and avoids mutual interference between the mechanisms. This makes the structure of the entire system more compact and reduces the footprint of the equipment. (2) Meets the height adjustment requirements: The fourth adjustment mechanism can drive the loading rack to rise and fall, and the height of the loading rack can be flexibly adjusted according to the thickness of different louver products, processing requirements, etc. This further enhances the equipment's adaptability to the processing of different products and ensures that the loading process can proceed smoothly.

[0036] As a preferred embodiment, the second adjustment mechanism includes a second adjustment screw 201 and a second adjustment guide rail 202 installed along the Y direction of the processing disc. A second adjustment frame 203 is installed on the second adjustment screw, and a second adjustment slider 204 that cooperates with the second adjustment guide rail is installed on the second adjustment frame. The forming head is installed on the second adjustment frame, and a second driven pulley 205 is installed at one end of the second adjustment screw. The second adjustment mechanism also includes a second adjustment stepper motor 206 installed on the frame. A second driving pulley 207 is installed on the second adjustment stepper motor, and the second driving pulley is connected to the second driven pulley through a synchronous pulley. The above structural design: (1) Stable Y-direction adjustment: The second adjustment mechanism uses the second adjustment screw, the second adjustment guide rail, and the second adjustment frame to realize the adjustment of the forming head in the Y direction. Screw transmission has the characteristics of high transmission accuracy and good stability, which can ensure that the movement of the forming head in the Y direction is smooth and accurate. (2) High-efficiency transmission method: The transmission method adopts the second adjustment stepper motor driving the second driven pulley through the synchronous pulley, thereby driving the second adjustment screw to rotate. Synchronous belt pulley drives have advantages such as high transmission efficiency, accurate transmission ratio, and low noise. They can efficiently transmit the power of the stepper motor to the lead screw, enabling rapid and accurate adjustment of the forming head and improving the processing efficiency of the equipment.

[0037] In a preferred embodiment, the third adjustment mechanism includes a third adjustment screw 301 and a third adjustment guide rail 302 installed along the Y direction of the processing disc. A third adjustment frame 303 is installed on the third adjustment screw, and a third adjustment slider 304 that cooperates with the third adjustment guide rail is installed on the third adjustment frame. The glue applicator is installed on the third adjustment frame, and a third driven pulley 305 is installed at one end of the third adjustment screw. The third adjustment mechanism also includes a third adjustment stepper motor 306 installed on the frame, and a third driving pulley 307 is installed on the third adjustment stepper motor. The third driving pulley is connected to the third driven pulley through a synchronous pulley. The above structural design achieves: (1) Precise glue applicator position adjustment: Similar to the second adjustment mechanism, the third adjustment mechanism realizes precise adjustment of the glue applicator in the Y direction through the third adjustment screw, the third adjustment guide rail, and the third adjustment frame. This allows the glue applicator to move accurately to the corresponding position according to the glue applicator position requirements of different louver products, ensuring the consistency and accuracy of the glue applicator quality. (2) Advantages of synchronous belt pulley drive: Utilizing a third adjusting stepper motor and synchronous belt pulley drive, it provides efficient and stable power transmission for adjusting the glue applicator head. The advantages of synchronous belt pulley drive help improve the response speed and accuracy of glue applicator head adjustment, adapting to the rapid changeover production needs of different products.

[0038] In a preferred embodiment, an adjustment groove 308 is provided on the frame corresponding to the adjustment position of the dispensing head, and an elastic sealing sleeve 309 is installed on the frame corresponding to the adjustment groove. A dispensing head lifting drive mechanism 310 is also installed on the third adjustment frame to drive the dispensing head up and down. The installation of the dispensing head lifting drive mechanism allows the dispensing head to be adjusted not only in the Y direction but also in a vertical direction. This enriches the operational dimensions of the dispensing process, allowing for flexible adjustment of the dispensing head position according to the dispensing thickness, angle, and other requirements of different products, further optimizing the dispensing process and improving dispensing quality.

[0039] I. Overview of the System Structure

[0040] The system mainly consists of a frame, a processing tray, a feeding head, a forming head, a glue-applying head, multiple adjustment mechanisms, and a PLC controller. The processing tray is rotatably mounted on the frame, and the feeding head, forming head, and glue-applying head are arranged sequentially around the periphery of the processing tray. Each head is equipped with a corresponding adjustment mechanism, which is connected to the PLC controller, allowing the PLC controller to automatically adjust the position of each head according to the product specifications.

[0041] III. Specific Implementation Methods of Each Institution

[0042] (I) First Adjustment Agency

[0043] The first adjustment mechanism is used to adjust the loading rack along the X and Y directions of the processing disc. It includes an X-axis adjustment seat mounted on the frame, with a first X-axis adjustment guide rail and a first adjustment lead screw mounted on the X-axis adjustment seat along the X direction of the processing disc. One end of the first adjustment lead screw is connected to a first X-axis servo motor, which drives the lead screw to rotate. A Y-axis adjustment seat is movably mounted on the first adjustment lead screw, with a first X-axis slider that cooperates with the first X-axis adjustment guide rail, allowing the Y-axis adjustment seat to slide along the X-axis direction on the X-axis guide rail. A first Y-axis adjustment guide rail is also movably mounted on the Y-axis adjustment seat along the Y direction of the processing disc, with a sliding sleeve cooperating with the first Y-axis adjustment guide rail. One end of the first Y-axis adjustment guide rail is connected to a first Y-axis servo motor, and the loading rack is mounted on the first Y-axis adjustment guide rail. Driven by the first Y-axis servo motor, the loading rack can move in the Y direction. In actual operation, when the loading rack needs to be adjusted in the X direction, the PLC controller issues a command according to the product specifications, controlling the first X-axis servo motor to rotate, thereby driving the first adjusting screw to rotate, causing the Y-axis adjusting seat to move along the X-axis guide rail, thus achieving adjustment of the loading rack in the X direction. Similarly, when the loading rack needs to be adjusted in the Y direction, the PLC controller controls the first Y-axis servo motor to rotate, driving the first adjusting Y-axis guide rail to move, thereby moving the loading rack in the Y direction.

[0044] (II) Fourth Adjustment Agency

[0045] The fourth adjustment mechanism is located at the bottom of the X-axis adjustment seat and below the corresponding processing tray on the frame. Its function is to drive the loading rack to adjust its height. When the height of the loading rack needs to be adjusted, the PLC controller issues a command to control the fourth adjustment mechanism to move, thereby raising or lowering the loading rack to meet the requirements of different processing heights.

[0046] (III) Second Adjustment Agency

[0047] The second adjustment mechanism is used to adjust the forming head along the Y-direction of the processing disc. It includes a second adjusting screw and a second adjusting guide rail positioned along the Y-direction of the processing disc. A second adjusting frame is mounted on the second adjusting screw, and a second adjusting slider that cooperates with the second adjusting guide rail is mounted on the second adjusting frame. The forming head is mounted on the second adjusting frame. A second driven pulley is mounted at one end of the second adjusting screw. A second adjusting stepper motor is mounted on the frame, and a second driving pulley is mounted on the second adjusting stepper motor. The driving pulley is connected to the second driven pulley via a synchronous pulley. When the position of the forming head in the Y-direction needs adjustment, the PLC controller controls the second adjusting stepper motor to rotate. Through the synchronous pulley, the second driven pulley rotates, causing the second adjusting screw to rotate. The second adjusting frame moves along the second adjusting guide rail in the Y-direction, thus adjusting the position of the forming head.

[0048] (iv) Third Adjustment Agency

[0049] The third adjustment mechanism is used to adjust the dispensing head along the Y-direction of the processing disc. Its structure is similar to the second adjustment mechanism, including a third adjustment screw and a third adjustment guide rail positioned along the Y-direction of the processing disc. A third adjustment frame is mounted on the third adjustment screw, and a third adjustment slider that cooperates with the third adjustment guide rail is mounted on the third adjustment frame. The dispensing head is mounted on the third adjustment frame. A third driven pulley is mounted at one end of the third adjustment screw. A third adjustment stepper motor is mounted on the frame, and a third driving pulley is mounted on the third adjustment stepper motor. The third driving pulley is connected to the third driven pulley via a synchronous pulley. When adjusting the Y-direction position of the dispensing head, the PLC controller controls the third adjustment stepper motor to rotate, which drives the third driven pulley to rotate via the synchronous pulley, causing the third adjustment screw to rotate. The third adjustment frame moves along the third adjustment guide rail in the Y-direction, thereby adjusting the position of the dispensing head. In addition, an adjustment slot is provided on the frame corresponding to the adjustment position of the dispensing head, and an elastic sealing sleeve is provided at the corresponding position of the adjustment slot. This not only ensures the flexibility of the dispensing head adjustment, but also prevents impurities from entering during processing and affecting the operation of the mechanism. At the same time, the third adjustment frame is also equipped with a dispensing head lifting drive mechanism for driving the dispensing head to rise and fall, further enriching the operational dimensions of the dispensing process.

[0050] III. System Workflow

[0051] ① Product Specification Input: The operator inputs the specification information of the louvered product to be processed into the PLC controller. ② Automatic Adjustment: Based on the input product specification information, the PLC controller sends control commands to the first, second, third, and fourth adjustment mechanisms. Each adjustment mechanism automatically adjusts the positions of the feeding rack, forming head, and gluing head according to the commands to adapt to the processing requirements of different product specifications. ③ Processing Procedure: After adjustment, the processing tray begins to rotate, and the feeding head, forming head, and gluing head sequentially perform the feeding, forming, and gluing processes on the louvered product. ④ Continuous Production: Throughout the production process, the PLC controller monitors the operating status of each mechanism in real time to ensure stable and efficient processing. If a product specification needs to be changed, simply re-enter the specification information, and the system will automatically adjust and continue production.

[0052] IV. Advantages of the System

[0053] 1) Multi-dimensional Precise Adjustment: Through the coordinated work of various adjustment mechanisms, the feeding rack can be moved and lifted in the X and Y directions, and the forming head and glue applicator head can be precisely adjusted in the Y direction. This meets the processing requirements of different specifications of louvered products and improves the versatility and adaptability of the equipment. 2) Automated and Efficient Production: Each adjustment mechanism is automatically controlled by a PLC controller, reducing manual intervention and adjustment time, improving production efficiency, and avoiding human error, ensuring the consistency and stability of product processing. 3) Scientific and Reasonable Structural Design: The spatial layout of the fourth and first adjustment mechanisms effectively utilizes the internal space of the equipment and avoids interference between mechanisms. The adjustment groove and elastic sealing sleeve ensure the flexibility of the glue applicator head adjustment and the service life of the equipment. The glue applicator head lifting drive mechanism optimizes the glue applicator process. 4) Convenient Maintenance: The system adopts a modular design, with each adjustment mechanism relatively independent. When a mechanism malfunctions, it is easy to quickly locate, repair, and replace it, reducing equipment maintenance costs and downtime, and ensuring the continuous and stable operation of the production line.

[0054] Finally, it should be noted that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A multi-station adjustment system for a flapper machine, comprising a frame, a processing disc rotatably mounted on the frame, and a feeding head, a forming head, and a glue applicator head arranged along the periphery of the processing disc on the frame; the feeding head includes a feeding rack mounted on the frame, the forming head includes a forming head mounted on the frame, and the glue applicator head includes a glue applicator head mounted on the frame; characterized in that: The frame is equipped with a first adjustment mechanism for adjusting the feeding rack along the X and Y directions of the processing disc, a second adjustment mechanism for adjusting the forming head along the Y direction of the processing disc, a third adjustment mechanism for adjusting the glue applicator head along the Y direction of the processing disc, and a fourth adjustment mechanism for adjusting the feeding rack by lifting. The first, second, third, and fourth adjustment mechanisms are all connected to a PLC controller. The PLC controller automatically adjusts the positions of the feeding head, forming head, and glue applicator head according to the product specifications.

2. The multi-station adjustment system for a flapper machine according to claim 1, characterized in that: The first adjustment mechanism includes an X-axis adjustment seat mounted on the frame, a first adjustment X-axis guide rail and a first adjustment screw mounted on the X-axis adjustment seat along the X direction of the processing disc, one end of the first adjustment screw being connected to a first X-axis servo motor, a Y-axis adjustment seat movably mounted on the first adjustment screw, a first X-axis slider cooperating with the first adjustment X-axis guide rail mounted on the Y-axis adjustment seat, a first adjustment Y-axis guide rail movably mounted on the Y-axis adjustment seat along the Y direction of the processing disc, a sliding sleeve cooperating with the first adjustment Y-axis guide rail mounted on the Y-axis adjustment seat, one end of the first adjustment Y-axis guide rail being connected to a first Y-axis servo motor, and the loading rack mounted on the first adjustment Y-axis guide rail.

3. The multi-station adjustment system for a flapper machine according to claim 2, characterized in that: The fourth adjustment mechanism is located at the bottom of the X-direction adjustment seat, driving the loading rack to rise and fall. The fourth adjustment mechanism is located on the machine frame below the corresponding processing tray, and the first adjustment mechanism is located on the machine frame above the corresponding processing tray.

4. The multi-station adjustment system for a flapper machine according to claim 1, characterized in that: The second adjustment mechanism includes a second adjustment screw and a second adjustment guide rail arranged along the Y direction of the processing disc. A second adjustment frame is provided on the second adjustment screw, and a second adjustment slider that cooperates with the second adjustment guide rail is provided on the second adjustment frame. The forming head is arranged on the second adjustment frame. A second driven pulley is provided at one end of the second adjustment screw. The second adjustment mechanism also includes a second adjustment stepper motor arranged on the machine frame. A second driving pulley is provided on the second adjustment stepper motor, and the second driving pulley is connected to the second driven pulley through a synchronous pulley.

5. The multi-station adjustment system for a flapper machine according to claim 1, characterized in that: The third adjustment mechanism includes a third adjustment screw and a third adjustment guide rail arranged along the Y direction of the processing disc. A third adjustment frame is provided on the third adjustment screw, and a third adjustment slider that cooperates with the third adjustment guide rail is provided on the third adjustment frame. The glue applicator is provided on the third adjustment frame. A third driven pulley is provided at one end of the third adjustment screw. The third adjustment mechanism also includes a third adjustment stepper motor arranged on the machine frame. A third driving pulley is provided on the third adjustment stepper motor, and the third driving pulley is connected to the third driven pulley through a synchronous pulley.

6. The multi-station adjustment system for a flapper machine according to claim 5, characterized in that: The frame is provided with an adjustment slot corresponding to the adjustment position of the dispensing head, and an elastic sealing sleeve is provided on the frame corresponding to the adjustment slot position. The third adjustment frame is also provided with a dispensing head lifting drive mechanism for driving the dispensing head to lift.

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