Double-disc-position starting rocker arm pay-off rack

By designing a dual-disc starter arm wire feeding frame, the copper wire can be automatically switched between copper wire reels, solving the problem of frequent reel replacements during copper wire drawing, improving efficiency and reducing labor costs.

CN224242238UActive Publication Date: 2026-05-15JINAN RUITONG RAILWAY ELECTRIC SERVICE
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JINAN RUITONG RAILWAY ELECTRIC SERVICE
Filing Date
2025-05-16
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

In existing technologies, the copper wire drawing process requires frequent replacement of the copper wire spool, resulting in low drawing efficiency and increased labor costs and time consumption.

Method used

Design a dual-disc start-up rocker arm wire feeding rack. The rocker arm swings through a drive mechanism, which automatically switches the copper wire to another copper wire reel, avoiding interruption of the wire feeding operation. Combined with a limiter and pulley structure, it ensures smooth passage of the copper wire.

Benefits of technology

It improves the efficiency of copper wire drawing, reduces workers' labor time, lowers labor costs, and has a simple structure that is easy to operate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-disc-position starting rocker arm pay-off rack, which comprises a vertical frame, a pulley and at least two storage tables, a rocker arm is arranged above the vertical frame, the rocker arm is driven by a driving mechanism to swing, the pulley is positioned on the rocker arm, a copper wire is wound on the pulley, and the storage tables are positioned below the rocker arm; a plurality of stand columns are arranged on the periphery of the storage table, limiters are arranged on the stand columns, and each limiter is provided with a swing rod extending to the position between every two adjacent stand columns. A rotating column is vertically arranged at one end of the rocker arm and rotationally connected to the vertical frame through a rotating sleeve. When the copper wire coil on the first storage table is used up, the copper wire on the other storage table is pulled, the pulled copper wire passes through the swing rod extending out of the limiting stopper between the two stand columns, then the limiting stopper acts, and the driving mechanism can be controlled by the control system to drive the rocker arm to swing, so that the rocker arm is aligned with the copper wire coil on the other storage table, and paying-off is facilitated. The drawing efficiency of the copper wire is improved, the copper wire coil can be conveniently supplemented by a worker in time, and the labor time is reduced.
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Description

Technical Field

[0001] This utility model belongs to the technical field of wire feeding equipment, specifically relating to a dual-disc start-up rocker arm wire feeding frame. Background Technology

[0002] Copper wires are usually wound into a coil. When manufacturing cables, one end of the copper wire is pulled out and straightened and thinned by a wire drawing machine, and finally made into a cable. When drawing the copper wire coil, a support is usually set on the coil, and a pulley is set on the support to control the release of the copper wire.

[0003] In existing technology, the copper wire reel is fed out by means of a bracket and pulley. After one reel of copper wire is fed out, another reel needs to be pushed in and the previous reel pulled out. The feeding of copper wire also needs to be stopped in the middle. This not only reduces the efficiency of copper wire drawing, but also requires workers to constantly observe the feeding of the copper wire reel and replenish the copper wire reel in time, which increases labor costs and occupies a lot of time. Utility Model Content

[0004] This invention aims to overcome the shortcomings of the existing technology by providing a dual-disc start-up rocker arm wire feeding frame. When the copper wire reel on the first storage platform is used up, it pulls the copper wire on the other storage platform. The pulled copper wire passes through a limiter extending from the swing arm between the two columns, causing the limiter to activate. The control system then controls the drive mechanism to swing the rocker arm, aligning it with the copper wire reel on the other storage platform for easier wire feeding. This eliminates the need for intermediate stops in wire feeding, improving the efficiency of copper wire drawing and allowing workers to replenish copper wire reels promptly, thus reducing labor time.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a dual-disc starter rocker arm wire feeding frame, including a stand, a pulley and at least two storage platforms. A rocker arm is provided above the stand, and the rocker arm is driven to swing by a drive mechanism. The pulley is located on the rocker arm, and copper wire is wound on the pulley. The storage platform is located below the rocker arm. Multiple columns are provided around the outer periphery of the storage platform. A limiter is provided on the column, and the limiter is provided with a swing rod extending between two adjacent columns.

[0006] Preferably, one end of the rocker arm is vertically provided with a rotating column, and the rotating column is rotatably connected to the upright frame through a rotating sleeve.

[0007] Preferably, the driving mechanism includes a fixed plate, a push cylinder, and a rotating rod. The fixed plate is mounted on the upright, the push cylinder is located on the fixed plate, and the cylinder body of the push cylinder is rotatably connected to the fixed plate. One end of the rotating rod is fixedly connected to the rotating column, and the other end is rotatably connected to the output end of the push cylinder.

[0008] Preferably, the push cylinder body is provided with a lug plate, and the push cylinder is rotatably connected to the fixed plate through the lug plate.

[0009] Preferably, the extended end of the rocker arm is also provided with a wire harness cage, which is a flared, trumpet-shaped opening facing downwards.

[0010] Preferably, the pulley is provided with a cover plate.

[0011] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0012] (1) When the copper wire reel on the first storage platform is used up, it will pull the copper wire on the other storage platform. The pulled copper wire passes through the swing arm extended from the limiter between the two columns, and then the limiter is activated. The control system can control the drive mechanism to drive the rocker arm to swing so that it is aligned with the copper wire reel on the other storage platform, which is convenient for wire feeding. There is no need to stop the feeding of copper wire in the middle, which improves the wire drawing efficiency and makes it convenient for workers to replenish the copper wire reel in time, reducing labor time.

[0013] (2) The rotating column is rotated by pushing and pulling the cylinder, and the rocker arm swings. The structure is simple, easy to operate and convenient to use.

[0014] (3) The extended end of the rocker arm is also equipped with a wire harness cage. When the rocker arm swings, the copper wire can change to a certain extent in the wire harness cage before going to the pulley, thus reducing the deviation of the copper wire.

[0015] (4) A cover plate is provided on the pulley to limit the copper wire and ensure that it passes through the pulley well. Attached Figure Description

[0016] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0017] Figure 2 for Figure 1 Enlarged view of the drive mechanism;

[0018] Figure 3 This is a three-dimensional schematic diagram of the present invention at the pulley position;

[0019] Figure 4 This is a top view of the present invention in use.

[0020] Explanation of reference numerals in the attached figures:

[0021] 1-Upright frame, 11-Swivel sleeve, 12-Rocker arm, 13-Swivel column;

[0022] 2-Drive mechanism, 21-Fixed plate, 22-Push cylinder, 23-Ear plate, 24-Rotor;

[0023] 3-Pulley, 31-Cover plate;

[0024] 4-Wire harness cage;

[0025] 5-Storage platform, 51-Column, 52-Limiter, 53-Swing rod. Detailed Implementation

[0026] To better understand the above-mentioned objectives, features and advantages of this utility model, the present utility model will be further described below in conjunction with the accompanying drawings and embodiments.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0028] Example

[0029] The following is in conjunction with the appendix Figure 1-4 A dual-disc starter rocker arm cable feeder will be described in the embodiments, such as... Figure 1 and 4 As shown, the device includes a frame 1, pulleys 3, and two or more storage platforms 5. A rocker arm 12 is mounted above the frame 1, and the rocker arm 12 is driven to swing by a drive mechanism 2. Pulleys 3 are located on the rocker arm 12, and copper wire is wound around the pulleys 3. The storage platforms 5 are located below the rocker arm 12. Multiple columns 51 are provided around the outer perimeter of the storage platforms 5. Each column 51 has a limiter 52, and the limiter 52 has a swing rod 53 extending between adjacent columns 51. A rotating column 13 is vertically mounted at one end of the rocker arm 12, and the rotating column 13 is rotatably connected to the frame 1 via a rotating sleeve 11.

[0030] First, two storage platforms 5 are placed below the swing path of the rocker arm 12. The wire end above the copper wire reel on one storage platform 5 is wound around the pulley 3, and the wire end below is connected to the wire end above the copper wire reel on the other storage platform 5. When the copper wire reel on the first storage platform 5 is used up, it will pull the copper wire on the other storage platform 5. The pulled copper wire passes through the swing rod 53 extending from the limiter 52 between the two columns 51, thereby activating the limiter 52. The control system can control the drive mechanism 2 to drive the rocker arm 12 to swing, so that it is connected to the other... The copper wire reels on storage platform 5 are aligned for easy wire feeding. An empty storage platform 5 can be removed and replaced with a new copper wire reel, or another storage platform 5 with copper wire reels can be used, connecting the wire end above the reel to the wire end below the other reel. When the limit switch 52 is activated, workers can see the change through the factory control panel, or a buzzer can be installed on-site to prompt the worker to proceed. This eliminates the need to stop the wire feeding process midway, improving wire drawing efficiency and allowing workers to replenish reels promptly, reducing labor time.

[0031] like Figure 2As shown, the drive mechanism 2 includes a fixed plate 21, a push cylinder 22, and a rotating rod 24. The fixed plate 21 is mounted on the upright 1, the push cylinder 22 is located on the fixed plate 21, and the cylinder body of the push cylinder 22 is rotatably connected to the fixed plate 21. One end of the rotating rod 24 is fixedly connected to the rotating column 13, and the other end is rotatably connected to the output end of the push cylinder 22. The cylinder body of the push cylinder 22 is provided with a lug plate 23, and the push cylinder 22 is rotatably connected to the fixed plate 21 through the lug plate 23.

[0032] The rotation of the rotating column 13 is achieved by pushing and pulling the push cylinder 22, which enables the swinging operation of the rocker arm 12. The structure is simple, the operation is convenient, and it is easy to use.

[0033] like Figure 1 and 3 As shown, the extended end of the rocker arm 12 is also provided with a wire harness cage 4, which is a flared, trumpet-shaped opening facing downwards. When the rocker arm 12 swings, the copper wire can undergo a certain change within the wire harness cage 4 before reaching the pulley 3, thus reducing the deviation of the copper wire.

[0034] like Figure 3 As shown, the pulley 3 is provided with a cover plate 31 to limit the copper wire and ensure that it passes through the pulley 3 well.

[0035] In the description of this utility model, the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "vertical," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for describing this utility model and do not require that this utility model be constructed or operated in a specific orientation, and therefore should not be construed as limiting this utility model. The terms "connected" and "linked" in this utility model should be interpreted broadly. For example, they can refer to a connection or a detachable connection; they can refer to a direct connection or an indirect connection through intermediate components. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.

[0036] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A dual-disc starter rocker arm cable feeder, comprising a stand (1), pulleys (3) and at least two storage platforms (5), characterized in that, A rocker arm (12) is provided above the stand (1). The rocker arm (12) is driven to swing by a drive mechanism (2). The pulley (3) is located on the rocker arm (12). Copper wire is wound on the pulley (3). The storage platform (5) is located below the rocker arm (12). The storage platform (5) is provided with multiple columns (51) on its outer perimeter. Each column (51) is provided with a limiter (52) and the limiter (52) is provided with a swing rod (53) extending between two adjacent columns (51).

2. The dual-disc starter rocker arm wire feeder according to claim 1, characterized in that, One end of the rocker arm (12) is vertically provided with a rotating column (13), and the rotating column (13) is rotatably connected to the upright frame (1) through a rotating sleeve (11).

3. A dual-disc starter rocker arm wire feeder according to claim 2, characterized in that, The drive mechanism (2) includes a fixed plate (21), a push cylinder (22) and a rotating rod (24). The fixed plate (21) is mounted on the upright (1). The push cylinder (22) is located on the fixed plate (21) and the cylinder body of the push cylinder (22) is rotatably connected to the fixed plate (21). One end of the rotating rod (24) is fixedly connected to the rotating column (13), and the other end is rotatably connected to the output end of the push cylinder (22).

4. A dual-disc starter rocker arm wire feeder according to claim 3, characterized in that, The push cylinder (22) has an ear plate (23) on its cylinder body, and the push cylinder (22) is rotatably connected to the fixed plate (21) through the ear plate (23).

5. A dual-disc starter rocker arm wire feeder according to claim 1, characterized in that, The extended end of the rocker arm (12) is also provided with a wire harness cage (4), which is a flared horn-shaped opening facing downwards.

6. A dual-disc starter rocker arm wire feeder according to claim 1, characterized in that, The pulley (3) is provided with a cover plate (31).