Crushing device for aluminum alloy waste pretreatment

By introducing an automatic separation and cooling device into the aluminum alloy waste crushing equipment, the problems of jamming and overheating were solved, and safety and efficiency were improved.

CN224252899UActive Publication Date: 2026-05-19SHANDONG INNOVATION METAL TECH +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG INNOVATION METAL TECH
Filing Date
2025-03-10
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Traditional aluminum alloy waste crushing equipment is prone to getting stuck by large or hard waste materials, which can lead to breakage of the transmission mechanism and overheating of the motor, posing safety hazards and resulting in low working efficiency.

Method used

A crushing device including an automatic separation device and a cooling device was designed. The device utilizes a compression spring and a heat-conducting material to ensure that the separation mechanism automatically separates when stuck, and combines a cooling fan and a dustproof net to cool the motor.

Benefits of technology

This improved the safety and efficiency of the device, prevented motor overheating, and extended its service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crushing device for aluminum alloy waste pretreatment, which comprises an automatic separating device, a cooling device and a crusher shell, and the automatic separating device comprises a first separating mechanism, a tension bar, a second separating mechanism, a compression spring, a limiting fixture block, an inner rod and an outer rod, and one end of the tension bar is fixedly connected with the central position in the first separation mechanism, and the other end of the tension bar is fixedly connected with the limiting clamping block. According to the aluminum alloy waste crushing device, the first separation mechanism, the second separation mechanism and the compression spring are arranged, the first separation mechanism and the second separation mechanism are tightly attached when the aluminum alloy waste crushing device normally works through the elastic characteristic of the compression spring, and when the aluminum alloy waste crushing device is instantly clamped, the first separation mechanism and the second separation mechanism are separated; and when the crushing device cannot work, the power motor can still work continuously, so that the safety of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy waste pretreatment, specifically a crushing device for aluminum alloy waste pretreatment. Background Technology

[0002] Aluminum alloy scrap mainly comes from scrapped auto parts, mechanical equipment parts, building structural materials, packaging materials, etc. These scraps may also contain other metallic materials and non-metallic impurities. Aluminum alloy scrap pretreatment is a series of processes that make the recycled aluminum alloy scrap suitable for recycling.

[0003] Pre-treatment of aluminum alloy waste typically includes processes such as sorting, dismantling, cutting, and crushing. When crushing aluminum alloy waste, traditional crushing devices are prone to being jammed by large or hard aluminum alloy waste during operation, which can easily cause the transmission mechanism of the crushing device to break. Furthermore, the high current passing through the motor for a long time can also be dangerous. In addition, traditional aluminum alloy waste crushing devices have a large workload, and the motor is prone to heat accumulation during long-term operation, requiring timely heat dissipation. Therefore, a crushing device for pre-treatment of aluminum alloy waste is proposed. Summary of the Invention

[0004] The purpose of this invention is to provide a crushing device for pre-treatment of aluminum alloy waste, which can solve the problems of traditional aluminum alloy waste crushing devices getting stuck and causing danger, and the motor accumulating heat and affecting normal operation.

[0005] To achieve the above objectives, a crushing device for pre-treatment of aluminum alloy waste is provided, comprising an automatic separation device, a cooling device, and a crusher shell. The automatic separation device includes a first separation mechanism, a tension rod, a second separation mechanism, a compression spring, a limiting block, an inner rod, and an outer rod. One end of the tension rod is fixedly connected to the central position inside the first separation mechanism, and the other end of the tension rod is fixedly connected to the limiting block. The surfaces of the tension rod are all slidably and rotatably connected to the interior of the second separation mechanism and the inner rod. One end of the inner rod is fixedly connected to the outer surface of the second separation mechanism. The compression spring is disposed between the limiting block and the inner surface of the inner rod, and the surface of the inner rod is slidably connected to the interior of the outer rod.

[0006] The cooling device includes a semi-circular heat dissipation pipe, a connecting pipe, and a cooling fan. The air inlet of the semi-circular heat dissipation pipe is connected to one end of the connecting pipe, and the other end of the connecting pipe is connected to the air outlet of the cooling fan. Multiple annular channels are evenly distributed inside the semi-circular heat dissipation pipe.

[0007] The crushing device for pre-treatment of aluminum alloy waste is characterized in that: a dustproof net is installed at the air inlet of the cooling fan.

[0008] According to the aforementioned crushing device for pre-treatment of aluminum alloy waste, the crusher housing is characterized in that: two first bearings are fixedly installed at the same horizontal height on both sides of the crusher housing, a crushing mechanism is installed between the two pairs of first bearings, a large gear is rotatably connected to the inner ring of the two first bearings on one side, a second bearing is installed inside one side of the crusher housing, a small gear is rotatably connected to the inner ring of the second bearing, and a connecting rod is fixedly connected between the outer side of the first separation mechanism and the small gear.

[0009] According to the aforementioned crushing device for pre-treatment of aluminum alloy waste, the feature is that the surfaces of the two large gears are meshed with each other, and the surface of one of the large gears is meshed with a small gear.

[0010] According to the aforementioned crushing device for pre-treatment of aluminum alloy waste, the crusher shell is characterized by having a ramp at its inner bottom.

[0011] According to the aforementioned crushing device for pre-treatment of aluminum alloy waste, the crusher shell is characterized in that: a base plate is fixedly connected to the bottom of one side of the crusher shell, a mounting bracket is fixedly connected to the upper end of the base plate, a power motor is mounted on the upper end of the mounting bracket, the outer surface of the power motor is attached to a semi-circular heat dissipation pipe, and the output shaft of the power motor is fixedly connected to an outer rod.

[0012] According to the aforementioned crushing device for pre-treatment of aluminum alloy waste, the characteristic feature is that the material of the semi-circular heat dissipation pipe is thermally conductive copper.

[0013] According to the aforementioned crushing device for pre-processing aluminum alloy waste, the characteristic is that: the elastic force generated by the compression spring to a certain degree of compression can ensure that the first separation mechanism and the second separation mechanism will not separate when the device is working normally, and the first separation mechanism and the second separation mechanism will separate when stuck.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. The aluminum alloy waste pretreatment crushing device is equipped with a first separation mechanism, a second separation mechanism, and a compression spring. The elastic characteristics of the compression spring ensure that the first separation mechanism and the second separation mechanism are tightly fitted during normal operation of the aluminum alloy waste crushing device. When the aluminum alloy waste crushing device jams momentarily, the first separation mechanism and the second separation mechanism separate, ensuring that the power motor can continue to work even when the crushing device cannot work, thus improving the safety of the device.

[0016] 2. This crushing device for pre-processing aluminum alloy waste, by setting up a semi-circular heat dissipation pipe, connecting pipes, and a cooling fan, allows external cold air to carry away the heat inside the semi-circular heat dissipation pipe, thereby cooling the power motor, improving the working efficiency of the device, and further extending the service life of the device.

[0017] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0019] Figure 1 This is a perspective view of a crushing device for pre-treatment of aluminum alloy waste according to the present invention;

[0020] Figure 2 This is a schematic diagram of the internal structure of the crusher shell of a crushing device for pre-treatment of aluminum alloy waste according to this utility model;

[0021] Figure 3 This is an exploded view of the automatic separation device of the crushing apparatus for pre-treatment of aluminum alloy waste according to this utility model;

[0022] Figure 4 This is a partial half-sectional view of the automatic separation device of the crushing device for pre-treatment of aluminum alloy waste according to this utility model.

[0023] In the diagram: 1. Automatic separation device; 101. First separation mechanism; 102. Pull rod; 103. Second separation mechanism; 104. Compression spring; 105. Limiting block; 106. Inner rod; 107. Outer rod; 2. Cooling device; 201. Semi-circular heat dissipation pipe; 2011. Annular channel; 202. Connecting pipe; 203. Cooling fan; 2031. Dustproof net; 3. Crusher shell; 4. First bearing; 5. Crushing mechanism; 6. Large gear; 7. Second bearing; 8. Small gear; 9. Slide; 10. Connecting rod; 11. Base plate; 12. Mounting bracket; 13. Power motor. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-4This utility model provides a technical solution: a crushing device for pre-processing aluminum alloy waste, including an automatic separation device 1, a cooling device 2, and a crusher shell 3. The automatic separation device 1 includes a first separation mechanism 101, a tension rod 102, a second separation mechanism 103, a compression spring 104, a limiting block 105, an inner rod 106, and an outer rod 107. One end of the tension rod 102 is fixedly connected to the central position inside the first separation mechanism 101, and the other end of the tension rod 102 is fixedly connected to the limiting block 105. The surface of the tension rod 102 is slidably and rotatably connected to the interior of the second separation mechanism 103 and the inner rod 106. One end of the inner rod 106 is connected to the second separation mechanism 107. The outer side of 103 is fixedly connected, and the compression spring 104 is located between the limiting block 105 and the inner side of the inner rod 106. The surface of the inner rod 106 is slidably connected to the inside of the outer rod 107. By setting the first separation mechanism 101, the second separation mechanism 103, and the compression spring 104, the elastic characteristics of the compression spring 104 make the first separation mechanism 101 and the second separation mechanism 103 fit tightly when the aluminum alloy waste crushing device is working normally. When the aluminum alloy waste crushing device is jammed, the first separation mechanism 101 and the second separation mechanism 103 separate, ensuring that the power motor 13 can continue to work when the crushing device cannot work, thus improving the safety of the device.

[0026] The cooling device 2 includes a semi-circular heat dissipation pipe 201, a connecting pipe 202, and a cooling fan 203. The air inlet of the semi-circular heat dissipation pipe 201 is connected to one end of the connecting pipe 202, and the other end of the connecting pipe 202 is connected to the air outlet of the cooling fan 203. Multiple annular channels 2011 are evenly opened inside the semi-circular heat dissipation pipe 201. By setting up the semi-circular heat dissipation pipe 201, the connecting pipe 202, and the cooling fan 203, and by starting the cooling fan 203, external cold air carries away the heat inside the semi-circular heat dissipation pipe 201, thereby cooling the power motor 13, improving the working efficiency of the device, and further extending the service life of the device.

[0027] The air inlet of the cooling fan 203 is equipped with a dustproof net 2031. By setting the dustproof net 2031, dust can be effectively prevented from entering the interior of the cooling device 2 when the cooling fan 203 is working, thus avoiding clogging of the cooling device 2 and affecting its cooling effect.

[0028] Two first bearings 4 are fixedly installed at the same horizontal height on both sides of the crusher housing 3. A crushing mechanism 5 is installed between the two pairs of first bearings 4. The inner rings of the two first bearings 4 on one side are rotatably connected to a large gear 6. A second bearing 7 is installed inside one side of the crusher housing 3. The inner ring of the second bearing 7 is rotatably connected to a small gear 8. A connecting rod 10 is fixedly connected between the outer side of the first separation mechanism 101 and the small gear 8. The surfaces of the two large gears 6 are meshed with each other. The surface of one of the large gears 6 is meshed with the small gear 8. A slope 9 is provided at the bottom inside the crusher housing 3. A base plate 11 is fixedly connected to the bottom of one side of the crusher housing 3. A mounting bracket 12 is fixedly connected to the upper end of the base plate 11. A power motor 13 is installed at the upper end of the mounting bracket 12. The outer surface of the power motor 13 is attached to the semi-circular heat dissipation pipe 201. The output shaft of the power motor 13 is fixedly connected to the outer rod 107. The slope 9 facilitates the aluminum alloy waste after being crushed by the aluminum alloy waste crushing device to slide out from the discharge port.

[0029] The semi-circular heat sink 201 is made of thermally conductive copper. The elastic force generated by the compression of the compression spring 104 to a certain degree can ensure that the first separation mechanism 101 and the second separation mechanism 103 will not separate when the device is working normally. When stuck, the first separation mechanism 101 and the second separation mechanism 103 will separate. The use of thermally conductive copper material improves the heat exchange between the semi-circular heat sink 201 and the surface of the power motor 13.

[0030] Working principle: When in use, the power is turned on. To avoid the crushing device from getting stuck and causing danger, when the aluminum alloy waste crushing device is working normally, due to the pressure of the compression spring 104, the first separation mechanism 101 and the second separation mechanism 103 are tightly fitted together. The power motor 13 drives the pinion 8 to rotate through the automatic separation device 1 and the connecting rod 10. The surface of the pinion 8 drives the large gear 6 to rotate, so that the crushing mechanism 5 works and realizes the crushing of aluminum alloy waste. When the aluminum alloy waste crushing device is momentarily stuck by aluminum alloy waste, the first separation mechanism 101 immediately stops rotating, while the second separation mechanism 103, under the operation of the power motor 13, overcomes the pressure generated by the compression spring 104 and separates from the first separation mechanism 101 and continues to rotate, thereby avoiding the crushing device from getting stuck and causing danger.

[0031] When cooling the motor, the cooling fan 203 is started to draw external cold air into the interior of the annular channel 2011 through the connecting pipe 202. The surface of the power motor 13 exchanges heat with the semi-circular heat dissipation pipe 201, which causes the surface temperature of the power motor 13 to drop, thus achieving heat dissipation of the motor.

[0032] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A crushing device for pre-treatment of aluminium alloy scrap, comprising an automatic separating device (1), a cooling device (2), a crusher housing (3), characterised in that, The automatic separation device (1) includes a first separation mechanism (101), a tension rod (102), a second separation mechanism (103), a compression spring (104), a limiting block (105), an inner rod (106), and an outer rod (107). One end of the tension rod (102) is fixedly connected to the center of the first separation mechanism (101), and the other end of the tension rod (102) is fixedly connected to the limiting block (105). The surface of the tension rod (102) is slidably and rotatably connected to the interior of the second separation mechanism (103) and the inner rod (106). One end of the inner rod (106) is fixedly connected to the outer side of the second separation mechanism (103). The compression spring (104) is located between the limiting block (105) and the inner side of the inner rod (106). The surface of the inner rod (106) is slidably connected to the interior of the outer rod (107). The cooling device (2) includes a semi-circular heat dissipation pipe (201), a connecting pipe (202), and a cooling fan (203). The air inlet of the semi-circular heat dissipation pipe (201) is connected to one end of the connecting pipe (202), and the other end of the connecting pipe (202) is connected to the air outlet of the cooling fan (203). Multiple annular channels (2011) are evenly opened inside the semi-circular heat dissipation pipe (201).

2. An apparatus for breaking up aluminum alloy scrap for pretreatment as defined in claim 1, wherein: The air inlet of the cooling fan (203) is equipped with a dust filter (2031).

3. An apparatus for pre-treating aluminum alloy scrap as defined in claim 1, wherein: Two first bearings (4) are fixedly installed at the same horizontal height on both sides of the crusher housing (3). A crushing mechanism (5) is installed between the two pairs of first bearings (4). A large gear (6) is rotatably connected to the inner ring of the two first bearings (4) on one side. A second bearing (7) is installed inside one side of the crusher housing (3). A small gear (8) is rotatably connected to the inner ring of the second bearing (7). A connecting rod (10) is fixedly connected between the outer side of the first separation mechanism (101) and the small gear (8).

4. An apparatus for pre-treating aluminum alloy scrap as defined in claim 3, wherein: The surfaces of the two large gears (6) are meshed with each other, and the surface of one of the large gears (6) is meshed with the small gear (8).

5. An apparatus for pre-treating aluminum alloy scrap as defined in claim 1, wherein: The bottom of the inner side of the crusher housing (3) is provided with a slope (9).

6. An aluminum alloy scrap pretreatment crushing device as defined in claim 1, characterized in that: A base plate (11) is fixedly connected to the bottom of one side of the crusher shell (3). A mounting bracket (12) is fixedly connected to the upper end of the base plate (11). A power motor (13) is installed on the upper end of the mounting bracket (12). The outer surface of the power motor (13) is attached to the semi-circular heat dissipation pipe (201). The output shaft of the power motor (13) is fixedly connected to the outer rod (107).

7. An aluminum alloy scrap pretreatment crushing device as defined in claim 1, characterized in that: The semi-circular heat sink (201) is made of thermally conductive copper.

8. An aluminum alloy scrap pretreatment crushing device as defined in claim 1, wherein: The elastic force generated by the compression spring (104) to a certain degree of compression can ensure that the first separation mechanism (101) and the second separation mechanism (103) will not separate when the device is working normally, but will separate when stuck.