Butterfly valve cavity rust removal device

Abstract

The utility model relates to the technical field of industrial automation equipment, in particular to a butterfly valve cavity rust removal device which is characterized in that a butterfly valve is stably clamped through a fixing assembly composed of a base sliding rail, double fixing plates and a U-shaped bolt; in the cleaning assembly, an air cylinder of a driving module is matched with a first driving motor to drive a double-disc sliding groove structure, a sliding block and a connecting rod of a stretching module to achieve flexible rotation and stretching of a polishing module, a third driving motor drives a polishing head to complete efficient rust removal, and the cleaning assembly stores rust removal liquid and cleaning water through two water storage tanks correspondingly. The water pump, the hose and the water spraying head are combined and matched with the air cylinder to drive the water spraying head to move, the cleaning process after rust removal is completed, and automatic and all-around rust removal cleaning of the butterfly valve cavity is integrally achieved.

Description

Technical Field

[0001] This utility model relates to the field of industrial automation equipment technology, specifically to a rust removal device for butterfly valve chambers. Background Technology

[0002] Butterfly valves are commonly used control components in industrial pipeline systems and are widely used in water supply and drainage, petrochemical, and power industries. During long-term use, the valve body is prone to rust formation due to media corrosion and oxidation. This rust layer not only affects the valve's sealing performance, increasing the risk of leakage, but also increases the valve's opening and closing resistance, reduces its service life, and may even cause pipeline system failures.

[0003] A search revealed existing technology (application number: CN212578315U), which describes "a rust removal device for a butterfly valve cavity." This utility model uses a micro motor to drive a rotating shaft to drive a grinding wheel for rust removal. Simultaneously, a micro water pump sprays rust removal liquid from a storage bottle through a hose, a distribution pipe, and a nozzle to assist in rust removal. Finally, a brush head cleans the valve, achieving a rust removal method of grinding, spraying, and cleaning. However, this device has drawbacks such as low automation, reliance on manual rust removal operation, and inability to achieve stable clamping of the butterfly valve and efficient all-round rust removal. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a rust removal device for butterfly valve cavities.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a butterfly valve cavity rust removal device, comprising: a base with a slide rail on one side; a fixing assembly, including a fixing plate and a U-bolt, the fixing plate being mounted on the base and divided into two parts for clamping the butterfly valve, one end of the U-bolt being connected to the side wall of the fixing plate and the other end of the U-bolt being threadedly connected to the butterfly valve; a cleaning assembly, mounted on one side of the fixing assembly, including a drive module, an extension module, and a grinding module, the drive module being mounted on the base via the slide rail, the extension module being connected to the output end of the drive module, and the grinding module being mounted on the extension module; and a cleaning assembly, mounted on the other side of the fixing assembly.

[0006] As a further description of the above technical solution:

[0007] The drive module includes: a cylinder slidably connected to a slide rail; and a drive motor located at the output end of the cylinder slidably for driving the stretching module and the grinding module to rotate, thereby causing the grinding module to rotate and perform grinding.

[0008] As a further description of the above technical solution:

[0009] The extension module includes: a second drive motor, which is fixedly connected to the output end of the drive module.

[0010] As a further description of the above technical solution:

[0011] The extension module further includes: a fixed disk, which is connected to the output end of the drive module via a bracket, and has a straight groove on its surface, through which the output shaft of the second drive motor passes and is rotatably connected to the output shaft of the second drive motor; and a rotating disk, which is connected to the output shaft of the second drive motor and has an oblique groove on its surface.

[0012] As a further description of the above technical solution:

[0013] The extension module further includes: four sliders, which have grooves penetrating the surfaces of the fixed disk and the rotating disk and are slidably connected to the grooves of the fixed disk and the rotating disk; and four connecting rods, which are connected to the sliders by bolts.

[0014] As a further description of the above technical solution:

[0015] The grinding module includes: a third drive motor, which is located at one end of the connecting rod; and a grinding head, which is connected to the output shaft of the third drive motor.

[0016] As a further description of the above technical solution:

[0017] The cleaning assembly includes: two water tanks mounted on the base, one containing rust remover and the other containing cleaning water; a water pump mounted on the water tanks; a hose connecting the water tanks and the water pump; a spray head connected to the water pump via the hose; and a second cylinder mounted on the base and fixedly connected to the top of the spray head.

[0018] This utility model has the following beneficial effects:

[0019] The core technology of this butterfly valve cavity rust removal device lies in the fact that the butterfly valve is stably clamped by a fixing assembly consisting of a base slide rail, double fixing plates and U-bolts; in the cleaning assembly, the cylinder of the drive module and the drive motor work together to drive the double disc slide groove structure, slider and connecting rod of the extension module to realize the flexible rotation and extension of the grinding module, and the drive motor drives the grinding head to complete efficient rust removal.

[0020] The cleaning assembly uses two water tanks to store rust removal liquid and cleaning water respectively. Through the combination of water pump, hose and spray head, and with the cylinder driving the spray head to move, the cleaning process after rust removal is completed. The whole system realizes automated and all-round rust removal and cleaning of the butterfly valve cavity. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the overall structure of this utility model from another angle;

[0023] Figure 3 This is a schematic diagram of the cleaning component of this utility model;

[0024] Figure 4 This is an exploded view of the cleaning component of this utility model.

[0025] Legend:

[0026] 1. Base; 2. Fixing assembly; 21. Fixing plate; 22. U-bolt; 3. Cleaning assembly; 31. Drive module; 311. Cylinder 1; 312. Drive motor 1; 32. Extension module; 321. Drive motor 2; 322. Fixing plate; 323. Rotating plate; 324. Slider; 325. Connecting rod; 33. Grinding module; 331. Drive motor 3; 332. Grinding head; 4. Cleaning assembly; 41. Water tank; 42. Water pump; 43. Hose; 44. Spray head; 45. Cylinder 2. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The utility model will be further described in detail below with reference to the accompanying drawings.

[0029] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0030] Example 1:

[0031] like Figures 1 to 4 As shown, this embodiment provides a butterfly valve cavity rust removal device, including: a base 1 with a slide rail on one side; a fixing assembly 2, including a fixing plate 21 and a U-bolt 22, the fixing plate 21 is disposed on the base 1, the fixing plate 21 is divided into two for clamping the butterfly valve, one end of the U-bolt 22 is connected to the side wall of the fixing plate 21, and the other end of the U-bolt 22 is threadedly connected to the butterfly valve; a cleaning assembly 3, disposed on one side of the fixing assembly 2, including a drive module 31, an extension module 32 and a grinding module 33, the drive module 31 is disposed on the base 1 via the slide rail, the extension module 32 is connected to the output end of the drive module 31, and the grinding module 33 is disposed on the extension module 32; and a cleaning assembly 4, disposed on the other side of the fixing assembly 2.

[0032] In this embodiment, the base 1, the fixing component 2, the cleaning component 3, and the washing component 4 constitute a butterfly valve cavity rust removal device according to this application.

[0033] Example 2:

[0034] Specifically, the drive module 31 includes: a cylinder 311, which is slidably connected to the slide rail; and a drive motor 312, which is located at the output end of the cylinder 311 and is used to drive the stretching module 32 and the grinding module 33 to rotate, so that the grinding module 33 rotates to grind.

[0035] Specifically, the extension module 32 includes a drive motor 321, which is fixedly connected to the output end of the drive module 31.

[0036] Specifically, the extension module 32 also includes: a fixed disk 322, which is connected to the output end of the drive module 31 via a bracket, and has a straight groove on its surface, through which the output shaft of the second drive motor 321 passes and is rotatably connected to the output shaft of the second drive motor 321; and a rotating disk 323, which is connected to the output shaft of the second drive motor 321, and has an oblique groove on its surface.

[0037] Specifically, the extension module 32 also includes: four sliders 324, which are provided with grooves that pass through the surfaces of the fixed disk 322 and the rotating disk 323 and are slidably connected to the grooves of the fixed disk 322 and the rotating disk 323; and four connecting rods 325, which are connected to the sliders 324 by bolts.

[0038] Specifically, the grinding module 33 includes: a drive motor 331, which is located at one end of the connecting rod 325; and a grinding head 332, which is connected to the output shaft of the drive motor 331.

[0039] In this embodiment, cylinder 45 drives drive motor 312 to move, drive motor 312 to rotate, drive motor 321 drives rotating disk 323 to rotate, the sliding grooves of fixed disk 322 and rotating disk 323 cooperate to make slider 324 slide, thus achieving extension. The slider 324 slides in the sliding groove, driving connecting rod 325 to move. Drive motor 331 drives grinding head 332 to rotate, grinding and removing rust from butterfly valve cavity.

[0040] Example 3:

[0041] Specifically, the cleaning component 4 includes: a water tank 41, which is mounted on the base 1, and there are two of them, one of which contains rust remover and the other contains cleaning water; a water pump 42, which is mounted on the water tank 41; a hose 43, which connects the water tank 41 and the water pump 42; a spray head 44, which is connected to the water pump 42 via the hose 43; and a cylinder 45, which is mounted on the base 1 and fixedly connected to the top of the spray head 44.

[0042] In this embodiment, the water pump 42 delivers the liquid in the water storage tank 41 to the spray head 44 through the hose 43, and the cylinder 45 drives the spray head 44 to move, so as to remove rust with rust remover and clean water to clean the butterfly valve cavity.

[0043] In actual use, the operator first clamps the butterfly valve with the fixing plate 21 and then fixes it with U-bolts 22. Next, the water pump 42 on the rust-removing liquid side is started, followed by the second cylinder 45, which sprays the rust-removing liquid throughout the butterfly valve. Then, the water pump 42 is turned off and the spray head 44 is pulled out of the butterfly valve. Next, the first cylinder 311 is started to move the grinding module 33 to the butterfly valve opening. The first cylinder 311 is then turned off, and the second drive motor 321 is started, causing the grinding head 332 to contact the inner wall of the butterfly valve. Finally, the first drive motor 312 and the third drive motor 331 are started. Start rotating the inner wall of the butterfly valve for grinding. Then, start cylinder 311 to move the grinding head 332 horizontally to the grinding area. After grinding is completed, after cylinder 311 pulls the grinding module 33 out of the butterfly valve, turn off drive motor 312 and drive motor 331. Start the water pump 42 on the cleaning water side to spray water from the spray head 44. Then, start cylinder 45 to clean the cleaning fluid inside the butterfly valve. After that, turn off the water pump 42. After cylinder 45 pulls the spray head 44 out of the butterfly valve, release the locking state of the U-bolt 22 and remove the butterfly valve.

[0044] It should be noted that all electrical components mentioned in this article are connected to an external main controller and 220V AC mains power. The main controller can be a conventional known device that can be controlled by a computer or other means. The detailed description of known functions and known components is omitted in the specific implementation of this disclosure. In order to ensure the compatibility of the device, the operating methods used are consistent with the parameters of commercially available instruments.

[0045] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A rust removal device for a butterfly valve cavity, characterized in that: include: The base (1) has a slide rail on one side; The fixing component (2) includes a fixing plate (21) and a U-bolt (22). The fixing plate (21) is set on the base (1). The fixing plate (21) is divided into two for clamping the butterfly valve. One end of the U-bolt (22) is connected to the side wall of the fixing plate (21), and the other end of the U-bolt (22) is threaded to the butterfly valve. The cleaning component (3) is set on one side of the fixed component (2) and includes a drive module (31), an extension module (32) and a polishing module (33). The drive module (31) is set on the base (1) via a slide rail. The extension module (32) is connected to the output end of the drive module (31). The polishing module (33) is set on the extension module (32). The cleaning component (4) is located on the other side of the fixing component (2).

2. The rust removal device for a butterfly valve cavity according to claim 1, characterized in that: The drive module (31) includes: Cylinder 1 (311) is slidably connected to the slide rail; Drive motor 1 (312) is located on the output end of cylinder 1 (311) and is used to drive the stretching module (32) and the grinding module (33) to rotate, so that the grinding module (33) rotates and grinds.

3. The rust removal device for a butterfly valve cavity according to claim 1, characterized in that: The extension module (32) includes a second drive motor (321), which is fixedly connected to the output end of the drive module (31).

4. The rust removal device for a butterfly valve cavity according to claim 1, characterized in that: The stretching module (32) also includes: The fixed disk (322) is connected to the output end of the drive module (31) through a bracket. A straight groove is provided on the surface. The output shaft of the second drive motor (321) passes through it and is rotatably connected to the output shaft of the second drive motor (321). The rotating disk (323) is connected to the output shaft of the second drive motor (321), and its surface is provided with oblique grooves.

5. A rust removal device for a butterfly valve cavity according to claim 1, characterized in that: The stretching module (32) also includes: The slider (324) is provided with four grooves that pass through the surfaces of the fixed disk (322) and the rotating disk (323) and are slidably connected to the grooves of the fixed disk (322) and the rotating disk (323); Connecting rods (325) are provided in four places and are connected to sliders (324) by bolts.

6. A rust removal device for a butterfly valve cavity according to claim 1, characterized in that: The polishing module (33) includes: Drive motor three (331) is located at one end of connecting rod (325); The grinding head (332) is connected to the output shaft of the drive motor (331).

7. The rust removal device for a butterfly valve cavity according to claim 1, characterized in that: The cleaning component (4) includes: Water storage tanks (41) are set on the base (1), and there are two of them, one of which is filled with rust remover and the other is filled with cleaning water; A water pump (42) is installed on a water storage tank (41); A hose (43) connects the water storage tank (41) and the water pump (42); The spray head (44) is connected to the water pump (42) via a hose (43); Cylinder 2 (45) is mounted on base (1) and fixedly connected to the top of spray head (44).

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