Auxiliary tool for mounting and correcting supporting roller of annular furnace

By designing an auxiliary tool for the installation and correction of the ring furnace support rollers, and using a combination of channel steel base and angle steel legs with a level, the efficient and accurate installation and correction of the support rollers was achieved, solving the problem of low efficiency in traditional methods.

CN224262525UActive Publication Date: 2026-05-19迟克祥
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
迟克祥
Filing Date
2025-08-04
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Traditional methods for installing and calibrating support rollers in ring furnaces are inefficient, especially when there are a large number of support rollers.

Method used

Design an auxiliary tool for the installation and correction of the support roller of an annular furnace, including a channel steel base and angle steel legs. The top center is leveled by a level to determine the center of the roller, and the tool is combined with the correction steps before and after the anchor bolt grouting to achieve precise positioning.

Benefits of technology

It improves the efficiency and accuracy of support roller installation and alignment, is suitable for installing a large number of support rollers, and simplifies the installation and disassembly process of auxiliary tools.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of equipment installation and correction auxiliary tools for mechanical equipment installation, in particular to an annular furnace supporting roller installation and correction auxiliary tool. An auxiliary tool for installing and correcting a supporting roller of an annular furnace comprises a channel steel type base (1) and angle steel type supporting legs (2), and triangular grooves are formed in the upper portion of the channel steel type base in the transverse direction and the longitudinal direction and intersect at one point. The device is suitable for installing and correcting the supporting rollers which are circumferentially arranged, and the installing and correcting efficiency of the supporting rollers can be remarkably improved under the condition that the number is large.
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Description

Technical Field

[0001] This utility model relates to the field of auxiliary tools for the installation and correction of mechanical equipment, and in particular to auxiliary tools for the installation and correction of support rollers for ring furnaces. Background Technology

[0002] The annular furnace body is a closed circular track. Silicon steel coils (or strips) are typically placed upright on trolleys or cantilever supports and move cyclically along the track to achieve continuous production. Compared to roller hearth furnaces or bell-type furnaces, it offers better temperature uniformity and is suitable for mass production. The installation of support rollers is the first step in the installation of the annular furnace. The number of support rollers is usually greater than 200, and traditional installation and alignment methods are inefficient. Summary of the Invention

[0003] In order to improve the efficiency of the installation and correction of the support rollers of the annular furnace, this utility model discloses an auxiliary tool for the installation and correction of the support rollers of the annular furnace.

[0004] An auxiliary tool for installing and calibrating support rollers for an annular furnace includes a channel steel base and angle steel legs. The width of the angle steel legs is half the corresponding side length of the channel steel base, and the edges are aligned. The height of the angle steel legs is the same as the height of the channel steel base. Triangular grooves are engraved on the center lines of the horizontal and vertical directions on the upper surface of the channel steel base, and they intersect at a point in the center of the channel steel base. The length of the channel steel base is the same as the width of the corresponding support roller.

[0005] The channel steel base and angle steel legs included in this utility model are both made of thick steel plates through machining. They are mounted on the roller surface and aligned with both ends in the thickness direction of the roller. The top is leveled by a 0.02mm / m strip level, and the center of the top is the center of the roller.

[0006] This invention overcomes the difficulties of cumbersome installation and disassembly of auxiliary tools and low calibration efficiency in traditional calibration auxiliary work. It is suitable for auxiliary work of calibration of support rollers, especially for the installation and calibration of a large number of support rollers arranged in a circle, and the measurement is accurate and efficient. Attached Figure Description

[0007] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0008] Figure 1 This is the front view of this utility model.

[0009] Figure 2 This is a top view of the present invention.

[0010] . Figure 3 This is the left view of this utility model.

[0011] Figure 4This is a front view of the present invention mounted on the support roller.

[0012] Figure 5 This is a left view of the present invention mounted on the support roller. Detailed Implementation Example 1

[0013] A certain ring furnace has a furnace center diameter of 53.5m and 240 circumferentially arranged support rollers at the furnace bottom, 120 in the inner ring and 120 in the outer ring. The inner and outer rings share a common center point. The support rollers need to be installed and aligned.

[0014] First, make auxiliary tools for the installation and correction of the ring furnace support rollers. The auxiliary tools include a channel steel base and angle steel legs. The width of the angle steel legs is 1 / 2 of the corresponding side length of the channel steel base, and the edges are aligned. The height of the angle steel legs is the same as the height of the channel steel base. Triangular grooves are engraved on the center lines of the horizontal and vertical directions on the upper surface of the channel steel base, and they intersect at a point in the center of the channel steel base. The length of the channel steel base is the same as the width of the corresponding support roller.

[0015] When using, such as Figure 4 , Figure 5 As shown, the auxiliary tool for installing and calibrating the ring furnace support roller is set up on the support roller. Ensuring that the length of the channel steel base is aligned with the thickness of the support roller at both ends, a 0.02mm / m strip level is used to adjust the horizontal and vertical directions to be horizontal. The resulting top center is the roller center. Before grouting the anchor bolts, plumb bobs are suspended from the four angle steel legs and aligned with the pre-selected center line on the ground. When the projection points of all four plumb bobs on the ground are on the center line, the first installation and calibration work before grouting is completed. After grouting the anchor bolts, a triangular prism is set up at the intersection of the triangular grooves at the top of the auxiliary tool for installing and calibrating the ring furnace support roller. A total station set up at the center is used for precise positioning according to the corresponding design drawings. After this calibration work is completed, the entire installation and calibration process of the ring furnace support roller is finished.

Claims

1. An auxiliary tool for installing and correcting support rollers for an annular furnace, comprising a channel steel base (1) and angle steel legs (2), characterized in that: The width of the angle steel leg (2) is half the length of the corresponding side of the channel steel base (1), and the edges are aligned.

2. The auxiliary tool for installing and correcting the support rollers of the annular furnace as described in claim 1, characterized in that: The height of the angle steel leg (2) is the same as the height of the channel steel base (1).

3. The auxiliary tool for installing and correcting the ring furnace support rollers as described in claim 1, characterized in that: The upper surface of the channel steel base (1) has triangular grooves engraved at the center lines in both the horizontal and vertical directions, and they intersect at the center of the channel steel base (1).

4. The auxiliary tool for installing and correcting the support rollers of the annular furnace as described in claim 1, characterized in that: The length of the channel steel base (1) is the same as the width of the corresponding support roller.