Portable fabric sampler
By designing a portable fabric sampler, which utilizes a small motor to drive a ring cutter for automatic cutting and a servo motor to drive fabric conveying, the problems of large size and high labor intensity of traditional fabric sampling equipment are solved, realizing automated and efficient continuous fabric sampling.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HANGZHOU QINGCHUAN TEXTILE TECH CO LTD
- Filing Date
- 2025-06-10
- Publication Date
- 2026-05-19
AI Technical Summary
In the existing technology, automated fabric inspection equipment is large in size and complex in structure, making it difficult to use in different inspection environments or production sites. Moreover, manual operation is labor-intensive and slow, which makes it difficult to meet the needs of large-scale fabric production.
A portable fabric sampler was designed, including a sampling component and a conveying component. It automatically cuts the fabric by driving a ring cutter with a small motor and conveys the fabric by a servo motor, realizing intermittent continuous sampling, reducing manual labor intensity and improving efficiency.
It automates fabric sampling, reduces labor intensity, improves sampling efficiency, ensures consistency of sampling specifications, and is suitable for different testing environments and production sites.
Smart Images

Figure CN224262837U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fabric sampling technology, and in particular to a portable fabric sampler. Background Technology
[0002] In the textile industry, fabric quality inspection is a key step in ensuring that products meet standards. Fabric sampling, as the first step in quality inspection, has a direct impact on the accuracy and efficiency of subsequent test results.
[0003] Traditional fabric sampling methods mostly rely on manual operation, requiring workers to hold a sampling blade and manually press down on it to cut and sample the fabric. This manual sampling method has drawbacks: firstly, it is labor-intensive, and the repetitive pressing operation over a long period of time can easily cause worker fatigue and reduce work efficiency; secondly, manual sampling is slow and cannot meet the needs of rapid and efficient sampling in large-scale fabric production. When faced with a large number of fabrics to be tested, it will delay the progress of quality inspection and thus affect the progress of the entire production process. Although some automated fabric sampling equipment has appeared on the market, these devices are often bulky and complex in structure, making them inconvenient to use in different testing environments or production sites. Therefore, this application provides a portable fabric sampler to meet the needs. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a portable fabric sampler to solve the problem of difficulty in continuously sampling fabrics.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0006] A portable fabric sampler includes a processing table, a support frame fixedly connected to the top of the processing table, a transmission groove on the inner side of the processing table, a cutting groove at the center of the inner side of the transmission groove, a sampling component for continuously sampling fabric, the sampling component being connected to the support frame, and a conveying component for conveying fabric for continuous sampling, the conveying component being connected to the processing table.
[0007] Optionally, the sampling assembly includes a fixing sleeve fixedly connected to the top of the support frame, the fixing sleeve extending to one end of the inner side of the support frame and fixedly connected to a mounting bracket, and a protective cover fixedly connected to the bottom of the mounting bracket.
[0008] Optionally, a slide rod is fixedly connected to the inner side of the mounting bracket, a movable sleeve is slidably connected to the outer side of the slide rod, and a spring is fixedly connected between the movable sleeve and the mounting bracket.
[0009] Optionally, a ring-shaped blade is fixedly connected to one end of the bottom of the movable sleeve extending into the inner side of the protective cover, and a limit block is fixedly connected to the outer side of the movable sleeve.
[0010] Optionally, a small motor is fixedly connected to the inner side of the fixed sleeve, and a rotating rod is fixedly connected to one end of the output end of the small motor extending to the inner side of the movable sleeve. The rotating rod is rotatably connected to the inner side of the movable sleeve, and a threaded groove is provided on the outer side of the rotating rod.
[0011] Optionally, the inner contour of the threaded groove is helical, and the threaded groove and the limiting block are slidably connected.
[0012] Optionally, the conveying assembly includes a servo motor fixedly connected to the side of the processing table, the output shaft of the servo motor extending to one end of the inner side of the transmission groove and fixedly connected to a movable roller, a fixed roller rotatably connected to the side of the transmission groove away from the movable roller, a pressure plate fixedly connected to the side of the transmission groove near the movable roller, and a rotating cylinder rotatably connected to one side of the top of the processing table.
[0013] Compared with the prior art, this utility model has at least the following beneficial effects:
[0014] In the above solution, by setting up a sampling component, a small motor drives the rotating rod to rotate. The combination of the threaded groove, the limiting block, and the spring enables the ring knife to automatically rise and store power and then fall to cut. This eliminates the need for manual pressing, reducing the labor intensity and labor costs for workers. Moreover, it enables intermittent continuous pressing. The conveying component can transport the fabric at a uniform speed. The combination of the two enables intermittent continuous sampling of the fabric, which greatly improves the sampling efficiency compared to manual operation.
[0015] By setting up a conveying assembly, in which a servo motor drives the movable roller to rotate, and together with the fixed roller, pressure plate and rotating cylinder, the fabric can be conveyed stably. The pressure plate limits the fabric and prevents the fabric from intermittently due to excessive angle during the conveying process, thus ensuring the stability of the cutting effect. Attached Figure Description
[0016] The accompanying drawings, which are incorporated herein and form part of the specification, illustrate embodiments of the present invention and, together with the specification, further serve to explain the principles of the present invention and enable those skilled in the art to implement and use the present invention.
[0017] Figure 1 A schematic diagram of the front structure of a portable fabric sampler;
[0018] Figure 2 Schematic diagram of the delivery assembly for a portable fabric sampler;
[0019] Figure 3 A schematic diagram of part of the structure of a portable fabric sampler;
[0020] Figure 4 A schematic diagram of the material sampling component of a portable fabric sampler;
[0021] Figure 5 A schematic cross-sectional view of the material sampling component of a portable fabric sampler;
[0022] Figure 6 This is a partial structural diagram of the material sampling component of a portable fabric sampler.
[0023] Figure label:
[0024] 1. Processing table; 2. Support frame; 3. Sampling assembly; 301. Fixing sleeve; 302. Mounting frame; 303. Protective cover; 304. Slide rod; 305. Moving sleeve; 306. Spring; 307. Limiting block; 308. Ring cutter; 309. Small motor; 310. Rotating rod; 311. Threaded groove; 4. Transmission groove; 5. Conveying assembly; 501. Servo motor; 502. Movable roller; 503. Fixed roller; 504. Rotating cylinder; 505. Pressure plate; 6. Cutting groove.
[0025] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiment of this utility model. However, this is only for illustrative purposes and is not intended to limit this utility model to this specific structure, device and environment. Those skilled in the art can adjust or modify these devices and environments according to specific needs. Detailed Implementation
[0026] The portable fabric sampler provided by this utility model will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art can use other alternative methods to implement some known technologies; moreover, the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit this utility model.
[0027] It should be noted that the use of terms such as "an embodiment," "an embodiment," "an exemplary embodiment," and "some embodiments" in the specification indicates that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, when a specific feature, structure, or characteristic is described in connection with an embodiment, implementing such a feature, structure, or characteristic in conjunction with other embodiments (whether explicitly described or not) should be within the knowledge of those skilled in the art.
[0028] Generally, terms can be understood at least partly from their use in context. For example, depending at least partly on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in a singular sense, or a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood not necessarily to convey an exclusive set of factors, but rather, alternatively, depending at least partly on the context, to allow for the presence of other factors that are not necessarily explicitly described.
[0029] It is understood that the meanings of “on”, “above”, and “above” in this utility model should be interpreted in the broadest manner, such that “on” not only means “directly on” something, but also includes the meaning of being “on” something with an intervening feature or layer, and that “above” or “above” not only means “on” something, but also includes the meaning of being “on” something without an intervening feature or layer.
[0030] Furthermore, spatially related terms such as “below,” “under,” “lower,” “above,” and “upper” are used herein for convenience to describe the relationship of one element or feature to one or more other elements or features, as illustrated in the accompanying drawings. Spatially related terms are intended to cover different orientations in the use or operation of the device other than those depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially related descriptive terms used herein can be interpreted similarly.
[0031] like Figure 1 and Figure 2 As shown, an embodiment of this utility model provides a portable fabric sampler, including a processing table 1, a support frame 2 fixedly connected to the top of the processing table 1, a transmission groove 4 opened on the inner side of the processing table 1, a cutting groove 6 opened at the center of the inner side of the transmission groove 4, a sampling component 3 for continuously sampling the fabric, the sampling component 3 being connected to the support frame 2, and a conveying component 5 for conveying the fabric to facilitate continuous sampling, the conveying component 5 being connected to the processing table 1. The portable fabric sampler provided by this application can not only sample the fabric without manual pressing, thereby reducing the labor costs of workers, but also achieves continuous intermittent pressing through the sampling component 3, and achieves continuous sampling of the fabric in conjunction with the conveying component 5, improving sampling efficiency, ensuring that the specifications of the samples are consistent, and facilitating subsequent inspection.
[0032] In this embodiment, as Figures 3 to 6As shown, the sampling assembly 3 includes a fixed sleeve 301 fixedly connected to the top of the support frame 2. A mounting bracket 302 is fixedly connected to one end of the fixed sleeve 301 extending into the inner side of the support frame 2. A protective cover 303 is fixedly connected to the bottom of the mounting bracket 302. A sliding rod 304 is fixedly connected to the inner side of the mounting bracket 302. A movable sleeve 305 is slidably connected to the outer side of the sliding rod 304. A spring 306 is fixedly connected between the movable sleeve 305 and the mounting frame 302. The bottom of the movable sleeve 305 extends into the protective cover 302. A ring-shaped blade 308 is fixedly connected to one end of the inner side of the cover 303. A limit block 307 is fixedly connected to the outer side of the movable sleeve 305. A small motor 309 is fixedly connected to the inner side of the fixed sleeve 301. The output end of the small motor 309 extends to one end of the inner side of the movable sleeve 305 and is fixedly connected to a rotating rod 310. The rotating rod 310 is rotatably connected to the inner side of the movable sleeve 305. A threaded groove 311 is formed on the outer side of the rotating rod 310. The inner contour of the threaded groove 311 is helical. 1. Sliding connection between the limiting block 307 and the movable sleeve 305. When it is needed to sample the fabric, the small motor 309 is turned on. The small motor 309 drives the rotating rod 310 inside the movable sleeve 305 to rotate, so that the movable sleeve 305 is lifted up along the threaded groove 311 through the limiting block 307. When the movable sleeve 305 slides upward outside the sliding rod 304, it will squeeze the spring 306, causing the spring 306 to deform and contract. When the rotating rod 310 continues to rotate, the limiting block 307 drives the movable sleeve 305 to slide downward along the straight groove of the threaded groove 311, so that the movable sleeve 305 no longer squeezes the spring 306. At this time, the accumulated elastic force of the spring 306 will drive the ring blade 308 at the bottom of the movable sleeve 305 to cut the fabric downward along the inner side of the cutting groove 6. Then, the rotation of the rotating rod 310 continues to drive the ring blade 308 to rise and fall continuously to cut, completing the continuous sampling of the fabric without the need for manual pressing, thereby reducing the labor costs of workers.
[0033] In this embodiment, as Figures 1 to 3 As shown, the conveying assembly 5 includes a servo motor 501 fixedly connected to the side of the processing table 1. The output shaft of the servo motor 501 extends to one end of the inner side of the transmission groove 4 and is fixedly connected to a movable roller 502. A fixed roller 503 is rotatably connected to the side of the transmission groove 4 away from the movable roller 502. A pressure plate 505 is fixedly connected to the side of the transmission groove 4 near the movable roller 502. A rotating cylinder 504 is rotatably connected to one side of the top of the processing table 1. When sampling the fabric, the servo motor 501 is turned on, causing the servo motor 501 to drive the movable roller 502 to rotate. The fabric wound on the rotating cylinder 504 is conveyed through the fixed roller 503. The pressure plate 505 limits the fabric to prevent the fabric angle from being too large during the rewinding process, which would affect the cutting effect. This keeps the fabric conveying speed and the cutting speed uniform, thereby achieving intermittent and continuous sampling of the fabric, improving sampling efficiency, ensuring that the specifications of the samples are consistent, and facilitating subsequent inspection.
[0034] The working principle of the technical solution provided by this utility model is as follows:
[0035] In use, when fabric sampling is required, the small motor 309 is turned on. The small motor 309 drives the rotating rod 310 inside the movable sleeve 305 to rotate, causing the movable sleeve 305 to rise upward along the threaded groove 311 via the limiting block 307. When the movable sleeve 305 slides upward outside the sliding rod 304, it will compress the spring 306, causing the spring 306 to deform and contract. When the rotating rod 310 continues to rotate, the limiting block 307 slides out from the notch at the top of the threaded groove 311, so that the movable sleeve 305 no longer compresses the spring 306. At this time, the accumulated elastic force of the spring 306 will drive the annular blade 308 at the bottom of the movable sleeve 305 to cut the fabric downward along the inner side of the cutting groove 6. Then, the rotation continues... The rotation of lever 310 drives the ring cutter 308 to continuously rise and accumulate power and then descend to cut, completing the continuous material taking of the fabric without the need for manual pressing, thus reducing the labor costs of workers. When sampling the fabric, the servo motor 501 is turned on, causing the servo motor 501 to drive the movable roller 502 to rotate. The fabric wound on the rotating drum 504 is conveyed through the fixed roller 503. The pressure plate 505 limits the fabric to prevent the fabric angle from being too large during the rewinding process, which would affect the cutting effect. This keeps the fabric conveying speed and the cutting speed uniform, thereby achieving intermittent and continuous sampling of the fabric, improving sampling efficiency, ensuring that the specifications of the samples are consistent, and facilitating subsequent inspection.
[0036] This utility model encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this utility model. To provide the public with a thorough understanding of this utility model, specific details are described in detail in the following preferred embodiments; however, those skilled in the art will fully understand this utility model even without these detailed descriptions. Furthermore, to avoid unnecessary confusion regarding the essence of this utility model, well-known methods, processes, procedures, components, and circuits are not described in detail.
[0037] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A portable fabric sampler, comprising a processing table (1), characterized in that, The top of the processing table (1) is fixedly connected to a support frame (2), and a transmission groove (4) is provided on the inner side of the processing table (1). A cutting groove (6) is provided at the center of the inner side of the transmission groove (4). Sampling component (3), the sampling component (3) is used to continuously sample the fabric, the sampling component (3) is connected to the support frame (2); The conveying assembly (5) is used to convey fabric for continuous sampling and is connected to the processing table (1).
2. The portable fabric sampler according to claim 1, characterized in that, The sampling component (3) includes a fixing sleeve (301) fixedly connected to the top of the support frame (2), the fixing sleeve (301) extends to one end of the inner side of the support frame (2) and is fixedly connected to a mounting frame (302), and a protective cover (303) is fixedly connected to the bottom of the mounting frame (302).
3. The portable fabric sampler according to claim 2, characterized in that, A slide rod (304) is fixedly connected to the inner side of the mounting bracket (302), and a movable sleeve (305) is slidably connected to the outer side of the slide rod (304). A spring (306) is fixedly connected between the movable sleeve (305) and the mounting bracket (302).
4. The portable fabric sampler according to claim 3, characterized in that, The bottom of the movable sleeve (305) extends to one end of the inner side of the protective cover (303) and is fixedly connected to a ring blade (308). A limit block (307) is fixedly connected to the outer side of the movable sleeve (305).
5. The portable fabric sampler according to claim 4, characterized in that, A small motor (309) is fixedly connected to the inner side of the fixed sleeve (301). The output end of the small motor (309) extends to one end of the inner side of the movable sleeve (305) and is fixedly connected to a rotating rod (310). The rotating rod (310) is rotatably connected to the inner side of the movable sleeve (305). A threaded groove (311) is provided on the outside of the rotating rod (310).
6. The portable fabric sampler according to claim 5, characterized in that, The inner contour of the threaded groove (311) is spiral-shaped, and the threaded groove (311) is slidably connected to the limiting block (307).
7. The portable fabric sampler according to claim 1, characterized in that, The conveying assembly (5) includes a servo motor (501) fixedly connected to the side of the processing table (1). The output shaft of the servo motor (501) extends to one end of the inner side of the transmission groove (4) and is fixedly connected to a movable roller (502). A fixed roller (503) is rotatably connected to the side of the transmission groove (4) away from the movable roller (502). A pressure plate (505) is fixedly connected to the side of the transmission groove (4) near the movable roller (502). A rotating cylinder (504) is rotatably connected to one side of the top of the processing table (1).