Flexible photovoltaic support and photovoltaic module

By employing hollow columns, flexible cables, and suspended telescopic columns in the flexible photovoltaic support structure, the problem of insufficient tension in the middle of the cables in the flexible photovoltaic support structure was solved, achieving consistent tilt angle of the photovoltaic panels and structural stability, thereby improving power generation efficiency and resistance to severe weather.

CN224264881UActive Publication Date: 2026-05-19CNBM RESEARCH INSTITUTE FOR ADVANCED GLASS MATERIALS GROUP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CNBM RESEARCH INSTITUTE FOR ADVANCED GLASS MATERIALS GROUP CO LTD
Filing Date
2025-04-27
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing flexible photovoltaic support structures are prone to insufficient tension in the middle of the cables due to the weight of the photovoltaic panels, which affects the tilt angle and power generation efficiency of the photovoltaic panels, and the structure is unstable under severe weather conditions.

Method used

It adopts two sets of hollow columns and flexible cable structure, combined with suspension telescopic columns and slings. The suspension telescopic columns reinforce and suspend the middle of the flexible cable. The slings generate an upward traction force to overcome the downward force, and a reliable and convenient connection is achieved through threaded connection and cable clamping block.

Benefits of technology

This effectively solves the problem of insufficient tension in the middle of the flexible cable, ensuring the consistency of the tilt angle between photovoltaic panels and the structural stability in harsh environments, thereby improving the power generation efficiency and overall stability of the photovoltaic panels.

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Abstract

The utility model discloses a flexible photovoltaic support and a photovoltaic assembly, and relates to the technical field of photovoltaic supports, the flexible photovoltaic support comprises two groups of first hollow stand columns and two groups of second hollow stand columns, and a first flexible inhaul cable and a second flexible inhaul cable are respectively arranged between the two groups of first hollow stand columns and the two groups of second hollow stand columns. A plurality of groups of photovoltaic panels are mounted between the first flexible inhaul cable and the second flexible inhaul cable at equal intervals; according to the utility model, secondary reinforcement and suspension are carried out on areas with insufficient traction force in the middle parts of the first flexible inhaul cable and the second flexible inhaul cable through the slings installed on the suspension telescopic columns, so that the problem that the traction force in the middle parts of the first flexible inhaul cable and the second flexible inhaul cable is insufficient is effectively solved, and the situation that the inclination angle difference between the photovoltaic panels is too large is prevented; and meanwhile, the stability of the structure in a severe environment is ensured.
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Description

Technical Field

[0001] This utility model belongs to the field of photovoltaic support technology, specifically flexible photovoltaic support and photovoltaic modules. Background Technology

[0002] A prior art patent, CN116192012A, discloses a tracking flexible photovoltaic support system. This system includes vibration damping and stabilizing devices mounted on steel cables to support photovoltaic modules. Each device comprises four supporting arms, one end of which is mounted to the corresponding steel cable via a ball joint, and the other end of which is hinged to a module mounting base. A tension rod is slidably supported on a hollow column of the steel cable. A tension nut is screwed onto the threaded section of the tension rod, and this nut is rotatably supported on the hollow column. A tension worm gear is fixedly mounted on the tension nut, and a tension worm driven by a tension motor forms a worm gear pair with the tension worm. A steel cable crossbeam and a tracking worm gear are rotatably supported on the tension rod, and a tracking worm driven by a tracking motor forms a worm gear pair with the tracking worm. The tracking motor is mounted on a motor slide plate. This photovoltaic support system not only allows adjustment of the pitch angle of the photovoltaic modules but also ensures sufficient and stable tension in the steel cables, preventing damage to the photovoltaic modules from cable vibration.

[0003] However, the above-mentioned device still has some obvious defects in use: the device uses flexible cables to pull and fix multiple photovoltaic panels. This traction method is prone to insufficient tension in the middle of the cable. In practice, it has been found that the cable will be high on both sides and low in the middle under the weight of the photovoltaic panel, which will affect the tilt angle and power generation efficiency of the photovoltaic panel. Furthermore, this slack traction method will cause the cable to vibrate more in windy weather, which will seriously affect the stability of the overall structure behind the photovoltaic panel. Therefore, we propose flexible photovoltaic brackets and photovoltaic modules. Utility Model Content

[0004] The purpose of this invention is to provide flexible photovoltaic brackets and photovoltaic modules to solve the technical problems mentioned in the background section.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a flexible photovoltaic support, comprising two sets of first hollow columns and two sets of second hollow columns, wherein a first flexible cable and a second flexible cable are respectively arranged between the two sets of first hollow columns and the two sets of second hollow columns, and multiple sets of photovoltaic panels are installed at equal intervals between the first flexible cable and the second flexible cable, wherein a suspension telescopic column is slidably arranged inside the first hollow column and the second hollow column, and a suspension cable is provided on the suspension telescopic column for suspending the middle part of the first flexible cable and the second flexible cable.

[0006] Preferably, the front and rear sides of the first hollow column and the second hollow column are connected by threaded telescopic assembly rods, and multiple sets of threaded assembly holes that cooperate with the telescopic assembly rods are evenly distributed on the suspended telescopic column along the length direction of the suspended telescopic column.

[0007] Preferably, both sides of the first hollow column are provided with threading holes for the first flexible cable and the second flexible cable to pass through, and a pre-tensioning traction seat is fixedly provided on one side of both the first hollow column and the second hollow column.

[0008] Preferably, a cable clamping block is provided at the middle position of both the first flexible cable and the second flexible cable, and one end of the sling is connected to the first flexible cable and the second flexible cable through the cable clamping block.

[0009] Preferably, the suspension telescopic column has a cable hole inside, and the other end of the cable is fixed to the pre-tensioning traction seat.

[0010] Preferably, a base is fixedly provided at the bottom of the first hollow column and the second hollow column, and a supporting beam is fixedly provided between the first hollow column and the second hollow column.

[0011] Preferably, the interior of the suspended telescopic column is provided with a wire-passing groove, and the ends of the first flexible cable and the second flexible cable both pass through the interior of the wire-passing groove.

[0012] Preferably, the cable clamping block consists of an upper cover and a lower cover. The upper cover has threaded connection holes on both sides, and the threaded connection holes are threaded with threaded posts inside.

[0013] This invention also provides photovoltaic modules, including the aforementioned flexible photovoltaic support.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] (1) This utility model combines a first hollow column, a second hollow column, a first flexible cable, a second flexible cable, a photovoltaic panel, a suspended telescopic column, a sling, a base, a supporting beam, a telescopic assembly rod, a threaded assembly hole, a wire groove, a wire hole, a pre-tightening traction seat, a cable clamping block, and a cable hole. The sling installed on the suspended telescopic column provides secondary reinforcement and suspension to the area where the tension force in the middle of the first and second flexible cables is insufficient. This effectively solves the problem of insufficient tension force in the middle of the first and second flexible cables, thereby preventing excessive differences in tilt angle between the photovoltaic panels and ensuring the stability of the structure in harsh environments.

[0016] (2) This utility model combines the designed upper cover, lower cover, bolt, threaded connection hole and threaded post, so that the cable clamping block and the sling can be disassembled and assembled according to the situation during use. This installation method is reliable and easy to disassemble and assemble quickly, ensuring the reliability of the connection between the sling and the threaded connection hole in the cable clamping block and the ease of disassembly and assembly. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a three-dimensional structural diagram of a partial connection structure of this utility model;

[0019] Figure 3 This is a three-dimensional structural diagram of the cable clamping block connection structure of this utility model;

[0020] In the diagram: 1. First hollow column; 2. Second hollow column; 3. First flexible cable; 4. Second flexible cable; 5. Photovoltaic panel; 6. Suspended telescopic column; 7. Suspension cable; 8. Base; 9. Support beam; 10. Telescopic assembly rod; 11. Threaded assembly hole; 12. Cable groove; 13. Cable hole; 14. Pre-tightening traction seat; 15. Cable clamping block; 16. Top cover; 17. Bottom cover; 18. Threaded connection hole; 19. Threaded column; 20. Cable hole. Detailed Implementation

[0021] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0022] Example 1

[0023] Please see Figure 1 and Figure 2This utility model provides a technical solution: a flexible photovoltaic support, comprising two sets of first hollow columns 1 and two sets of second hollow columns 2. A height difference exists between the first hollow columns 1 and the second hollow columns 2, resulting in a height difference between the first flexible cable 3 and the second flexible cable 4 connecting them. This causes the photovoltaic panel 5 installed on it to be in an inclined state. This arrangement allows for better conversion and utilization of light energy by the photovoltaic panel 5. The first flexible cable 3 and the second flexible cable 4 are respectively installed in a tensioned manner between the two sets of first hollow columns 1 and the two sets of second hollow columns 2. To address the insufficient tension in the middle of the first flexible cable 3 or the second flexible cable 4, a suspended telescopic column 6 is inserted into each of the first hollow columns 1 and the second hollow columns 2 in a lifting manner. The suspended telescopic column 6 is connected to the first flexible cable 3 and the second flexible cable 4 by a suspension cable 7 installed on it. Next, the upward traction force generated by the suspension cable 7 overcomes the downward tension on the first flexible cable 3 and the second flexible cable 4. The advantage of this arrangement is that it effectively solves the problem of insufficient tension in the middle of the first flexible cable 3 and the second flexible cable 4, thereby preventing excessive differences in tilt angle between the photovoltaic panels 5 and ensuring the stability of the structure in harsh environments. Multiple sets of photovoltaic panels 5 are installed at equal intervals between the first flexible cable 3 and the second flexible cable 4. The photovoltaic panels 5 are fixed in the first flexible cable 3 and the second flexible cable 4 by mechanical clamps or other connectors. Suspension telescopic columns 6 are slidably installed in the first hollow column 1 and the second hollow column 2. Suspension telescopic columns 6 are equipped with suspension cables 7 for suspending the middle of the first flexible cable 3 and the second flexible cable 4. The suspension telescopic columns 6 are connected to the first flexible cable 3 and the second flexible cable 4 by the suspension cables 7 installed on them.

[0024] Example 2

[0025] Please refer to Example 1. Figures 1-3 The first hollow column 1 and the second hollow column 2 are connected to telescopic mounting rods 10 by threads on both the front and rear sides. The telescopic mounting rods 10 have threaded grooves on their outer sides. Multiple sets of threaded mounting holes 11 that mate with the telescopic mounting rods 10 are evenly distributed on the suspended telescopic column 6 along the length of the suspended telescopic column 6. The working end of the suspended telescopic column 6 extends into the interior of the threaded mounting hole 11. By mates with the telescopic mounting rod 10 through the threaded mounting hole 11, that is, by screwing the working end of the telescopic mounting rod 10 into the threaded mounting hole 11 to fix the suspended telescopic column 6, the installation height of the suspended telescopic column 6 can be adjusted so that it can provide good traction and suspension for the first flexible cable 3 and the second flexible cable 4 of different lengths.

[0026] Both sides of the first hollow column 1 have through holes 13 for the first flexible cable 3 and the second flexible cable 4 to pass through. The ends of the first flexible cable 3 or the second flexible cable 4 also pass through the through holes 13 on both sides of the first hollow column 1 and the second hollow column 2 during the process. A pre-tensioning traction seat 14 is fixedly installed on one side of the first hollow column 1 and the second hollow column 2. The pre-tensioning traction seat 14 is fixed to the ground, and the base 8 is fixed to the ground. The sling 7 is connected to the first flexible cable 3 or the second flexible cable 4 through the cable clamping block 15. This arrangement makes the installation and removal of the sling 7 faster and the connection more reliable. The two ends of the first flexible cable 3 and the second flexible cable 4 are respectively pulled and connected to the pre-tensioning traction seat 14. The tension formed by the pre-tensioning traction seat 14 ensures effective support for the photovoltaic panel 5 installed on it.

[0027] A cable clamping block 15 is provided at the middle position of both the first flexible cable 3 and the second flexible cable 4. One end of the sling 7 is connected to the first flexible cable 3 and the second flexible cable 4 through the cable clamping block 15. The cable clamping block 15 is fixedly installed at the middle position of the first flexible cable 3 and the second flexible cable 4.

[0028] The interior of the suspension telescopic column 6 is provided with a cable hole 20, and the other end of the suspension cable 7 passes through the interior of the cable hole 20 and is fixed to the pre-tensioning traction seat 14.

[0029] The bottom of the first hollow column 1 and the second hollow column 2 are fixedly provided with a base 8, and a support beam 9 is fixedly provided between the first hollow column 1 and the second hollow column 2. The support beam 9 can increase the stability of the fixation between the first hollow column 1 and the second hollow column 2.

[0030] The suspended telescopic column 6 has a through-hole groove 12 inside, through which the first flexible cable 3 and the second flexible cable 4 pass. This ensures that the normal lifting and pulling of the first flexible cable 3 and the second flexible cable 4 is not affected during the lifting and lowering process of the suspended telescopic column 6. When the suspended telescopic column 6 moves upward, it can lift the suspension cable 7 upward, increasing the tension of the suspension cable 7.

[0031] Example 3

[0032] Please refer to Example 2. Figures 1-3The cable clamping block 15 consists of an upper cover 16 and a lower cover 17, which are fastened together by bolts. The upper cover 16 and the lower cover 17 are clamped onto the first flexible cable 3 and the second flexible cable 4, thereby fixing the cable clamping block 15. Threaded connection holes 18 are provided on both sides of the upper cover 16. Threaded posts 19 are threaded into the interior of the threaded connection holes 18. The interior of the threaded posts 19 has a groove. One end of the sling 7 passes through the groove and extends into the interior of the threaded connection hole 18. At this time, one end of the sling 7 is located between the threaded post 19 and the threaded connection hole 18. The threaded post 19 is used to tighten and fix one end of the sling 7 in the threaded connection hole 18, thereby fixing one end of the sling 7 to the upper cover 16. The end of the sling 7 is fixed to the threaded post 19. This installation method is reliable and facilitates quick assembly and disassembly, ensuring the reliability of the connection between the threaded post 19 in the sling 7 and the threaded connection hole 18. When disassembling the sling 7 connected to the cable clamping block 15, the threaded post 19 fixed in the threaded connection hole 18 is rotated outward and unscrewed, and then one end of the sling 7 fixed in the threaded connection hole 18 can be taken out.

[0033] Example 4

[0034] Photovoltaic modules, including the flexible photovoltaic support of Example 3.

[0035] The above embodiments are only used to illustrate the technical methods of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical methods of this utility model without departing from the spirit and scope of the technical methods of this utility model.

Claims

1. A flexible photovoltaic support structure, characterized in that: It includes two sets of first hollow columns (1) and two sets of second hollow columns (2). A first flexible cable (3) and a second flexible cable (4) are respectively provided between the two sets of first hollow columns (1) and the two sets of second hollow columns (2). Multiple sets of photovoltaic panels (5) are installed at equal intervals between the first flexible cable (3) and the second flexible cable (4). A suspension telescopic column (6) is slidably provided in both the first hollow column (1) and the second hollow column (2). A suspension cable (7) is provided on the suspension telescopic column (6) for suspending the middle part of the first flexible cable (3) and the second flexible cable (4).

2. The flexible photovoltaic support according to claim 1, characterized in that: The first hollow column (1) and the second hollow column (2) are connected to telescopic assembly rods (10) by threads on both the front and rear sides. The suspended telescopic column (6) has multiple sets of threaded assembly holes (11) that cooperate with the telescopic assembly rods (10) evenly distributed along the length of the suspended telescopic column (6).

3. The flexible photovoltaic support according to claim 1, characterized in that: Both sides of the first hollow column (1) are provided with threading holes (13) for the first flexible cable (3) and the second flexible cable (4) to pass through. Both the first hollow column (1) and the second hollow column (2) are fixedly provided with pre-tensioning traction seats (14).

4. The flexible photovoltaic support according to claim 1, characterized in that: Both the first flexible cable (3) and the second flexible cable (4) are provided with cable clamping blocks (15) at their middle positions. One end of the sling (7) is connected to the first flexible cable (3) and the second flexible cable (4) through the cable clamping blocks (15).

5. The flexible photovoltaic support according to claim 1, characterized in that: The suspension telescopic column (6) has a cable hole (20) inside, and the other end of the sling (7) is fixed to the pre-tensioning traction seat (14).

6. The flexible photovoltaic support according to claim 1, characterized in that: The bottom of the first hollow column (1) and the second hollow column (2) are fixedly provided with a base (8), and a supporting beam (9) is fixedly provided between the first hollow column (1) and the second hollow column (2).

7. The flexible photovoltaic support according to claim 1, characterized in that: The suspended telescopic column (6) has a wire-passing groove (12) inside, and the ends of the first flexible cable (3) and the second flexible cable (4) both pass through the inside of the wire-passing groove (12).

8. The flexible photovoltaic support according to claim 4, characterized in that: The cable clamping block (15) consists of an upper cover (16) and a lower cover (17). The upper cover (16) has threaded connection holes (18) on both sides, and the threaded connection holes (18) are connected to threaded posts (19) by threads.

9. A photovoltaic module, characterized in that: Including the flexible photovoltaic support as described in any one of claims 1-8.