Polyaluminum chloride raceway pond multi-stage split-flow reaction device

By using a multi-stage diversion reaction device for polyaluminum chloride raceway tanks, combined with a drive paddle and a multi-stage diversion plate, the problem of high energy consumption and poor mixing effect of traditional stirring equipment is solved, achieving efficient mixing and reduced energy consumption.

CN224271183UActive Publication Date: 2026-05-26YICHUN LONGCHEN WATER PURIFICATION MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YICHUN LONGCHEN WATER PURIFICATION MATERIAL CO LTD
Filing Date
2025-06-06
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Traditional mixing equipment consumes a lot of energy but has poor mixing effect in the production of polyaluminum chloride, resulting in energy waste and increased production costs.

Method used

A multi-stage diversion reaction device using polyaluminum chloride raceway pool is adopted, which combines a drive paddle and a multi-stage diversion plate to achieve overall flow and local stirring of the solution. The structural strength and wear resistance of the device are improved by using a metal substrate, a zirconia ceramic coating and a buffer plate.

Benefits of technology

It improves the reaction efficiency and uniformity of polyaluminum chloride solution, reduces energy consumption, and decreases equipment wear and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polyaluminum chloride raceway pond multi-stage shunting reaction device which comprises a raceway pond body, a baffle is arranged in the raceway pond body, a driving paddle is connected between the raceway pond body and the baffle through a rotating shaft, a driving motor is installed at the end of the rotating shaft, and the driving motor is connected with the baffle. The runway pond comprises a runway pond body, a multi-stage splitter plate is arranged in the runway pond body, a side plate is mounted on the side surface of the multi-stage splitter plate, a stirring paddle is mounted on the lower surface of the side plate in a penetrating manner, and a first turbine is mounted on the surface of the stirring paddle. The driving paddle arranged in the runway pond can enable a polyaluminum chloride solution in the runway pond body to integrally flow under the driving of the driving motor, and the stirring paddles on the multi-stage splitter plate can locally stir the solution in each stage of splitting area under the action of the stirring motor, so that the solution in each stage of splitting area can be partially stirred in a manner of combining the integral flowing and the local stirring, and the solution in each stage of splitting area can be completely stirred. All components in the solution can be fully mixed, and the reaction efficiency and uniformity are improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of polyaluminum chloride processing equipment, specifically to a multi-stage diversion reaction device for a polyaluminum chloride raceway pool. Background Technology

[0002] The multi-stage diversion reactor for polyaluminum chloride (PAC) is a piece of equipment used in the production of PAC. This device improves reaction efficiency and product quality through multi-stage diversion.

[0003] In the operation of some traditional mixing equipment, a large amount of energy is wasted on ineffective mixing or generating unnecessary turbulence, with a small proportion of energy actually used to promote material mixing and reaction. In the production of polyaluminum chloride for some high-viscosity materials, the mixing equipment requires a large amount of electricity to maintain operation, but the material mixing effect is unsatisfactory, resulting in energy waste and increased production costs.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the issues raised in the appeal, this utility model provides a multi-stage diversion reaction device for polyaluminum chloride raceway pools, thereby resolving the problems mentioned in the background art.

[0007] (II) Technical Solution

[0008] To address the aforementioned problems, the specific technical solution adopted by this utility model is as follows:

[0009] A multi-stage diversion reaction device for a polyaluminum chloride raceway tank includes a raceway tank body. A baffle is installed inside the raceway tank body. A drive paddle is connected between the raceway tank body and the baffle via a rotating shaft, and a drive motor is installed at the end of the rotating shaft. A multi-stage diversion plate is installed inside the raceway tank body. Side plates are installed on the side surfaces of the multi-stage diversion plates. A stirring paddle is installed through the lower surface of the side plates, and a first turbine is installed on the surface of the stirring paddle. The first turbine and a second turbine are meshed together. The second turbine is installed on the surface of a vortex rod, and the vortex rod is installed on the upper surface of the multi-stage diversion plate via a fixed base. A stirring motor is connected to the end of the vortex rod.

[0010] Furthermore, the multi-stage diversion plate is composed of a metal substrate, a zirconia ceramic coating, a buffer plate, and a mounting base. The side surface of the metal substrate is provided with a zirconia ceramic coating, a buffer plate is provided on one side of the zirconia ceramic coating, a mounting base is installed on one side of the buffer plate, and a slot for use with the mounting base is formed on the side surface of the metal substrate.

[0011] Furthermore, a drain pipe is installed through the side surface of the runway pool body, and a valve is provided on the surface of the drain pipe.

[0012] Furthermore, rubber buffer pads are provided on the inner surface of the runway pool body, the side surfaces of the baffles and the multi-stage diversion plates.

[0013] Furthermore, a support is installed on the side surface of the runway pool body.

[0014] Furthermore, a controller is provided on the side surface of the runway pool body.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, this utility model provides a multi-stage diversion reaction device for polyaluminum chloride raceway pools, which has the following beneficial effects:

[0017] (1) The drive paddle in this utility model can make the polyaluminum chloride solution in the raceway pool flow as a whole under the drive of the drive motor, while the stirring paddle on the multi-stage diversion plate can locally stir the solution in each diversion area under the action of the stirring motor. This combination of overall flow and local stirring can make the components in the solution fully mixed, improving the reaction efficiency and uniformity.

[0018] (2) In this utility model, the metal substrate provides the structural strength of the diversion plate, while the zirconia ceramic coating has good wear resistance and impact resistance, which can effectively protect the diversion plate from the scouring and impact of the material. Secondly, a buffer plate is set in front of the diversion plate. These baffles can withstand the impact of the material before the diversion plate, thereby reducing the impact force of the material on the diversion plate. When the buffer plate is damaged, it is easy to replace it in time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the structure of a multi-stage diversion reaction device for a polyaluminum chloride raceway pool proposed in this utility model;

[0021] Figure 2 This is a schematic diagram of the connection structure of the multi-stage diverter plate of this utility model;

[0022] Figure 3 This is a schematic diagram of the overall structure of the multi-stage diversion plate of this utility model.

[0023] In the picture:

[0024] 1. Runway pool body; 2. Baffle; 3. Drive propeller; 4. Drive motor; 5. Multi-stage diverter plate; 6. Side plate; 7. Agitator; 8. First turbine; 9. Second turbine; 10. Agitator motor; 11. Mounting base; 12. Metal substrate; 13. Zirconia ceramic coating; 14. Rubber buffer pad; 15. Buffer plate; 16. Mounting base; 17. Slot; 18. Bracket; 19. Controller. Detailed Implementation

[0025] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0026] According to an embodiment of the present invention, a multi-stage diversion reaction device for polyaluminum chloride raceway pool is provided.

[0027] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-3 As shown, a multi-stage diversion reaction device for a polyaluminum chloride raceway tank according to an embodiment of the present invention includes a raceway tank body 1, a baffle 2 is provided inside the raceway tank body 1, a drive paddle 3 is connected between the raceway tank body 1 and the baffle 2 by a rotating shaft, and a drive motor 4 is installed at the end of the rotating shaft. A multi-stage diversion plate 5 is provided inside the raceway tank body 1, a side plate 6 is installed on the side surface of the multi-stage diversion plate 5, a stirring paddle 7 is installed through the lower surface of the side plate 6, and a first turbine 8 is installed on the surface of the stirring paddle 7. The first turbine 8 and a second turbine 9 are meshed and connected. The second turbine 9 is installed on the surface of the vortex rod, and the vortex rod is installed on the upper surface of the multi-stage diversion plate 5 by a fixing seat 11, and a stirring motor 10 is connected to the end of the vortex rod.

[0028] In one embodiment, the drive paddle 3, driven by the drive motor 4, enables the polyaluminum chloride solution in the raceway pool body 1 to flow as a whole, while the stirring paddle 7 on the multi-stage diversion plate 5, driven by the stirring motor 10, can locally stir the solution in each diversion area. This combination of overall flow and local stirring can fully mix the components in the solution, improving reaction efficiency and uniformity.

[0029] Specifically, the multi-stage diversion plate 5 is composed of a metal substrate 12, a zirconia ceramic coating 13, a buffer plate 15, and a mounting base 16. The side surface of the metal substrate 12 is provided with a zirconia ceramic coating 13, a buffer plate 15 is provided on one side of the zirconia ceramic coating 13, a mounting base 16 is installed on one side of the buffer plate 15, and a slot 17 for use with the mounting base 16 is opened on the side surface of the metal substrate 12.

[0030] In one embodiment, the metal substrate 12 provides structural strength for the diversion plate, while the zirconia ceramic coating 13 has good wear resistance and impact resistance, effectively protecting the diversion plate from material scouring and impact. Secondly, a buffer plate 15 is provided in front of the diversion plate. These baffles 2 can withstand the impact of the material before the diversion plate, thereby reducing the impact force of the material on the diversion plate. When the buffer plate 15 is damaged, it is easy to replace it in time.

[0031] Specifically, a drain pipe is installed through the side surface of the runway pool body 1, and a valve is installed on the surface of the drain pipe.

[0032] In one embodiment, it is convenient to discharge the product after the reaction is complete, which facilitates subsequent processing and collection, and also makes it easier to clean and maintain the device.

[0033] Specifically, rubber buffer pads 14 are provided on the inner side of the runway pool body 1, the side surface of the baffle 2 and the multi-stage diversion plate 5.

[0034] In one embodiment, the rubber buffer pad 14 can reduce the impact on the inner wall of the device during the flow of the solution, reduce noise, and also prevent damage to the device components due to collision, thus protecting the device.

[0035] Specifically, a bracket 18 is installed on the side surface of the runway pool body 1.

[0036] In one embodiment, the support 18 provides stable support for the device, ensuring that the device remains stable during operation and can withstand the weight of the solution as well as the forces generated by stirring and flow, thus ensuring the safe operation of the device.

[0037] Specifically, a controller 19 is provided on the side surface of the runway pool body 1.

[0038] In one embodiment, the controller 19 facilitates centralized control of the device's operation. It can precisely adjust parameters such as the speed and running time of the drive motor 4 and the stirring motor 10 according to actual production needs, thereby achieving precise control of the reaction process and improving the automation level of production and product consistency.

[0039] Working principle: Driven by the drive motor 4, the drive paddle 3 enables the polyaluminum chloride solution in the raceway pool body 1 to flow as a whole. The stirring paddle 7 on the multi-stage diversion plate 5, under the action of the stirring motor 10, can locally stir the solution in each diversion area. This combination of overall flow and local stirring can fully mix the components in the solution, improving reaction efficiency and uniformity. The metal substrate 12 provides structural strength for the diversion plate, while the zirconia ceramic coating 13 has good wear resistance and impact resistance, effectively protecting the diversion plate from the scouring and impact of materials. Secondly, a buffer plate 15 is set in front of the diversion plate. These baffles 2 can withstand the impact of materials before the diversion plate, thereby reducing the impact force of materials on the diversion plate. When the buffer plate 15 is damaged, it is easy to replace it in time.

[0040] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0041] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multi-stage diversion reaction device for a polyaluminum chloride racetrack pool, comprising a racetrack pool body (1), characterized in that, The runway pool body (1) is provided with a baffle (2) inside. The runway pool body (1) and the baffle (2) are connected by a drive paddle (3) through a rotating shaft. A drive motor (4) is installed at the end of the rotating shaft. The runway pool body (1) is provided with a multi-stage flow divider (5) inside. A side plate (6) is installed on the side surface of the multi-stage flow divider (5). A stirring paddle (7) is installed through the lower surface of the side plate (6). A first turbine (8) is installed on the surface of the stirring paddle (7). The first turbine (8) and the second turbine (9) are meshed together. The second turbine (9) is installed on the surface of the worm gear. The worm gear is installed on the upper surface of the multi-stage flow divider (5) through a fixing seat (11). A stirring motor (10) is connected to the end of the worm gear.

2. The multi-stage diversion reaction device for polyaluminum chloride racetrack pool according to claim 1, characterized in that, The multi-stage diversion plate (5) is composed of a metal substrate (12), a zirconia ceramic coating (13), a buffer plate (15), and a mounting base (16). The side surface of the metal substrate (12) is provided with a zirconia ceramic coating (13), a buffer plate (15) is provided on one side of the zirconia ceramic coating (13), and a mounting base (16) is installed on one side of the buffer plate (15). The side surface of the metal substrate (12) is provided with a slot (17) for use with the mounting base (16).

3. The multi-stage diversion reaction device for polyaluminum chloride racetrack pool according to claim 2, characterized in that, A drain pipe is installed through the side surface of the runway pool body (1), and a valve is provided on the surface of the drain pipe.

4. The multi-stage diversion reaction device for a polyaluminum chloride racetrack pool according to claim 3, characterized in that, Rubber buffer pads (14) are provided on the inner side of the runway pool body (1), the baffle (2) and the side surface of the multi-stage diversion plate (5).

5. The multi-stage diversion reaction device for a polyaluminum chloride racetrack pool according to claim 4, characterized in that, The side surface of the runway pool body (1) is equipped with a bracket (18).

6. The multi-stage diversion reaction device for polyaluminum chloride racetrack pool according to claim 5, characterized in that, A controller (19) is provided on the side surface of the runway pool body (1).