A toothed disc cleaning machine

Abstract

This application discloses a gear cleaning machine, relating to the field of gear cleaning technology. The cleaning machine includes a body, a cleaning chamber, and a liquid storage tank. The body has a functional area and a modular area along its width. The cleaning chamber and liquid storage tank are located in the functional area, with the liquid storage tank below the cleaning chamber. The modular area includes an upper modular area and a lower modular area. The upper modular area is equipped with an oil mist separator and a filter tank. The lower modular area is equipped with a high-pressure pump and a centrifugal pump. Dividing the body into upper and lower modular areas, and placing the high-pressure pump and centrifugal pump in the lower modular area to directly connect them to the liquid storage tank located below the body effectively shortens the connecting pipelines. Since the filter tank and oil mist separator are relatively tall, they are placed in the upper modular area. The structure is compact, with a simple layout between the functional components, effectively reducing the equipment's footprint.

Description

Technical Field

[0001] This application relates to the field of gear cleaning technology, and in particular to a gear cleaning machine. Background Technology

[0002] Gears often require cleaning during production to remove dirt and debris from their surfaces, facilitating subsequent fine machining. Gear cleaning machines are widely used in machinery manufacturing, repair, and maintenance to remove dirt, oil, and metal shavings from gear surfaces. The cleaning process relies on multiple mechanisms and components, such as a cleaning chamber, a circulating filter centrifugal pump, a high-pressure cleaning pump, a filter tank, an electric valve assembly, an oil mist separator, and a storage tank.

[0003] Cleaning machines in related technologies often occupy a large space, and the layout between various functional components is complex, resulting in a large equipment footprint and affecting the utilization rate of production space.

[0004] Therefore, it is necessary to provide a new gear cleaning machine design that can highly integrate multiple functional components in a smaller space, thereby reducing the equipment footprint and improving the utilization rate of the site area. Summary of the Invention

[0005] To reduce the floor space required for equipment, this application provides a tooth cleaning machine.

[0006] This application provides a toothed disc cleaning machine, which adopts the following technical solution:

[0007] A toothed disc cleaning machine, the cleaning machine comprising a machine body, a cleaning chamber and a liquid storage tank;

[0008] The machine body is provided with a functional area and a module area along the width direction of the machine body. The cleaning chamber and the liquid storage tank are located in the functional area, and the liquid storage tank is located below the cleaning chamber.

[0009] The module area includes an upper module area and a lower module area, and the upper module area is equipped with an oil mist separator and a filter tank.

[0010] The lower module area is equipped with a high-pressure pump and a centrifugal pump;

[0011] The high-pressure pump has its input end connected to the storage tank and is used to pump the cleaning solution in the storage tank to the cleaning chamber; the centrifugal pump has its input end connected to the storage tank, its output end connected to the input end of the filter tank, and its output end connected to the storage tank.

[0012] Optionally, the centrifugal pump is located above the high-pressure pump and between the filter tank and the storage tank.

[0013] Optionally, a first mounting bracket is fixedly provided on the bottom wall of the machine body, and the centrifugal pump is fixedly mounted on the first mounting bracket.

[0014] Optionally, the cleaning machine further includes a high-pressure blower, which is mounted on the first mounting bracket.

[0015] Optionally, a second mounting bracket is fixedly installed inside the machine body, and the oil mist separator and the filter canister are fixedly installed on the second mounting bracket.

[0016] Optionally, the body includes a first side plate and a second side plate, the first side plate and the second side plate are arranged opposite to each other, the filter tank is arranged closer to the first side plate relative to the oil mist separator, and the centrifugal pump is arranged closer to the first side plate relative to the high pressure blower.

[0017] Optionally, the liquid storage tank includes a first liquid storage tank and a second liquid storage tank, which are separated by a partition. The partition is provided with an overflow port. The first liquid storage tank is used to communicate with the cleaning chamber, and the high-pressure pump and the centrifugal pump are both connected to the second liquid storage tank.

[0018] Optionally, the liquid storage tank is located directly below the cleaning chamber, and the high-pressure pump is located on one side of the liquid storage tank.

[0019] In summary, this application includes at least one of the following beneficial technical effects:

[0020] The machine body is divided into an upper module area and a lower module area. Since the high-pressure pump and centrifugal pump need to be directly connected to the liquid storage tank located at the bottom of the machine body, the high-pressure pump and centrifugal pump are placed in the lower module area, which effectively shortens the connection pipeline. The filter tank and oil mist separator are relatively tall, so they are placed in the upper module area, while the shorter high-pressure pump and centrifugal pump are placed in the lower module area, which makes the structure compact. The layout between the functional components of this application is simple and compact, which effectively reduces the footprint of the equipment. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application;

[0022] Figure 2 This is a structural schematic diagram of a portion of the structure of an embodiment of this application;

[0023] Figure 3 This is a structural diagram illustrating the main structures within the upper and lower module areas in this embodiment of the application;

[0024] Figure 4 This is a cross-sectional view of the liquid storage tank in an embodiment of this application.

[0025] Explanation of reference numerals in the attached drawings: 1. Body; 11. First side plate; 12. Second side plate; 2. Cleaning chamber; 3. Liquid storage tank; 31. First liquid storage tank; 32. Second liquid storage tank; 321. Baffle; 322. Return port; 33. Partition; 41. Upper module area; 411. Oil mist separator; 412. Filter tank; 42. Lower module area; 421. High-pressure pump; 422. Centrifugal pump; 5. First mounting bracket; 51. First column; 52. First crossbeam; 53. High-pressure fan; 6. Second mounting bracket. Detailed Implementation

[0026] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0027] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly.

[0028] In this invention, unless otherwise explicitly specified and limited, the terms "connection," "fixed," etc., should be interpreted broadly. For example, "fixed" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0029] Furthermore, if the embodiments of this invention involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the meaning of "and / or" throughout the text includes three parallel solutions; for example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this invention.

[0030] This application discloses a tooth cleaning machine.

[0031] Reference Figure 1 and Figure 2 A toothed disc cleaning machine includes a body 1, a cleaning chamber 2, and a liquid storage tank 3. The body 1 has a functional area and a modular area arranged along its width. The functional and modular areas are distributed horizontally along the body 1, dividing the body 1 into left and right sides. The cleaning chamber 2 and the liquid storage tank 3 are located in the functional area, with the liquid storage tank 3 positioned below the cleaning chamber 2. The cleaning chamber 2 and the liquid storage tank 3 are vertically distributed on one side of the body 1, while the other side is the modular area.

[0032] Reference Figure 2 The body 1 includes a first side plate 11 and a second side plate 12, which are arranged opposite to each other.

[0033] The module area includes an upper module area 41 and a lower module area 42. The upper module area 41 is located above the lower module area 42. The upper module area 41 is equipped with an oil mist separator 411 and a filter tank 412. The lower module area 42 is equipped with a high-pressure pump 421 and a centrifugal pump 422.

[0034] Among them, reference Figure 2 and Figure 4 The input end of the high-pressure pump 421 is connected to the liquid storage tank 3, and is used to pump the cleaning solution in the liquid storage tank 3 to the cleaning chamber 2. The liquid storage tank 3 includes a first liquid storage tank 31 and a second liquid storage tank 32, which are separated by a partition 33. The partition 33 is provided with an overflow port. The first liquid storage tank 31 is used to communicate with the cleaning chamber 2, and both the high-pressure pump 421 and the centrifugal pump 422 are connected to the second liquid storage tank 32. After the cleaning operation is completed, the cleaning solution is discharged from the cleaning chamber 2 into the first liquid storage tank 31, overflows through the overflow port of the partition 33 into the second liquid storage tank 32, and the high-pressure pump 421 pumps the clean cleaning solution in the second liquid storage tank 32 to the cleaning chamber 2 to achieve the cleaning operation of the gears.

[0035] Reference Figure 2 and Figure 3 Centrifugal pump 422 is located above high-pressure pump 421, between filter tank 412 and storage tank 3. Since centrifugal pump 422 needs to be connected to the second storage tank 32 and filter tank 412 sequentially via pipes, placing centrifugal pump 422 above high-pressure pump 421 reduces interference between the pipes of centrifugal pump 422 and high-pressure pump 421, shortens the pipe length, and makes the structure more compact.

[0036] Optional, refer to Figure 2 and Figure 3A first mounting bracket 5 is fixedly installed on the bottom wall of the machine body 1, and the centrifugal pump 422 is fixedly installed on the first mounting bracket. The first mounting bracket 5 includes a first column 51 and a first crossbeam 52. At least two first columns 51 are provided, and in this application, four first columns 51 are provided. The first columns 51 are vertically fixed on the bottom wall of the machine body 1 and can be detachably fixed to the top wall of the machine body 1 by screws. The first crossbeam 52 is horizontally fixed on the top of the first columns 51, and multiple first crossbeams 52 are provided. The first columns 51 and the second crossbeams form a frame structure, and the space below the first crossbeams 52 forms a space for the installation of the high-pressure pump 421, effectively utilizing the space.

[0037] Optional, refer to Figure 2 and Figure 3 The cleaning machine also includes a high-pressure blower 53, which is mounted on the first mounting frame 5. The top of the first mounting frame 5 is not lower than the top of the liquid storage tank 3. The high-pressure blower 53 is mounted on the first mounting frame 5 so that the high-pressure blower 53 is located above the liquid storage tank 3, effectively utilizing the space in the lower module area 42 above the first mounting frame 5.

[0038] Optionally, the filter tank 412 is positioned relative to the oil mist separator 411 and close to the first side plate 11, and the centrifugal pump 422 is positioned relative to the high-pressure blower 53 and close to the first side plate 11. The liquid storage tank 3 is located directly below the cleaning chamber 2, and the high-pressure pump 421 is located on one side of the liquid storage tank 3.

[0039] Optionally, a second mounting bracket 6 is fixedly installed inside the body 1, and the oil mist separator 411 and the filter canister 412 are fixedly installed on the second mounting bracket 6.

[0040] Optionally, refer to Figure 2 and Figure 4 The input end of the centrifugal pump 422 is connected to the storage tank 3, and the connection port is located at the bottom of the storage tank 3 to facilitate the removal of sediment at the bottom. The output end of the centrifugal pump 422 is connected to the input end of the filter tank 412, and the output end of the filter tank 412 is connected to the storage tank 3. The centrifugal pump 422 pumps the cleaning solution in the second storage tank 32 to the filter tank 412 for secondary filtration, and the filtered cleaning solution returns to the second storage tank 32.

[0041] Furthermore, a return port 322 is provided on the side wall of the second liquid storage tank 32, which is connected to the output end of the filter tank 412. A baffle 321 is fixedly installed inside the second liquid storage tank 32, with the height of the baffle 321 corresponding to that of the return port 322, and a gap existing between the baffle 321 and the return port 322. The baffle 321 serves to block the cleaning liquid discharged from the return port 322, reducing disturbance to the cleaning liquid in the second liquid storage tank 32, facilitating the settling of fine impurities at the bottom of the second liquid storage tank 32, so that the centrifugal pump 422 can draw up the cleaning liquid containing impurities from the bottom of the tank, thereby improving the cleanliness of the cleaning liquid in the second liquid storage tank 32.

[0042] The implementation principle of this application embodiment is as follows: This application divides the body 1 into an upper module area 41 and a lower module area 42. Since the high-pressure pump 421 and the centrifugal pump 422 need to be directly connected to the liquid storage tank 3 located below the body 1, the high-pressure pump 421 and the centrifugal pump 422 are set in the lower module area 42, which effectively shortens the connecting pipeline. The filter tank 412 and the oil mist separator 411 are relatively high, so the filter tank 412 and the oil mist separator 411 are set in the upper module area 41, while the high-pressure pump 421 and the centrifugal pump 422, which are relatively low, are set in the lower module area 42, which makes the structure compact. The layout between the functional components of this application is simple and the structure is compact, realizing a high degree of integration inside the equipment, reducing the equipment floor space and improving the utilization rate of the site area.

[0043] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A toothed disc cleaning machine, characterized in that, The cleaning machine includes a body (1), a cleaning chamber (2), and a liquid storage tank (3); The machine body (1) is provided with a functional area and a module area along the width direction of the machine body (1). The cleaning chamber (2) and the liquid storage tank (3) are located in the functional area, and the liquid storage tank (3) is located below the cleaning chamber (2). The module area includes an upper module area (41) and a lower module area (42). The upper module area (41) is equipped with an oil mist separator (411) and a filter tank (412). The lower module area (42) is equipped with a high-pressure pump (421) and a centrifugal pump (422); The input end of the high-pressure pump (421) is connected to the liquid storage tank (3) and is used to pump the cleaning liquid in the liquid storage tank (3) to the cleaning chamber (2); the input end of the centrifugal pump (422) is connected to the liquid storage tank (3), the output end of the centrifugal pump (422) is connected to the input end of the filter tank (412), and the output end of the filter tank (412) is connected to the liquid storage tank (3).

2. The tooth cleaning machine according to claim 1, characterized in that, The centrifugal pump (422) is located above the high-pressure pump (421) and between the filter tank (412) and the liquid storage tank (3).

3. The tooth cleaning machine according to claim 2, characterized in that, The bottom wall of the machine body (1) is fixedly provided with a first mounting bracket (5), and the centrifugal pump (422) is fixedly provided on the first mounting bracket (5).

4. A toothed disc cleaning machine according to claim 3, characterized in that, The cleaning machine also includes a high-pressure blower (53), which is mounted on the first mounting bracket (5).

5. A toothed disc cleaning machine according to claim 1, characterized in that, A second mounting bracket (6) is fixedly installed inside the body (1), and the oil mist separator (411) and the filter canister (412) are fixedly installed on the second mounting bracket (6).

6. A toothed disc cleaning machine according to claim 4, characterized in that, The body (1) includes a first side plate (11) and a second side plate (12), the first side plate (11) and the second side plate (12) are arranged opposite to each other, the filter tank (412) is arranged close to the first side plate (11) relative to the oil mist separator (411), and the centrifugal pump (422) is arranged close to the first side plate (11) relative to the high pressure blower (53).

7. A toothed disc cleaning machine according to claim 1, characterized in that, The liquid storage tank (3) includes a first liquid storage tank (31) and a second liquid storage tank (32). The first liquid storage tank (31) and the second liquid storage tank (32) are separated by a partition (33). An overflow port is provided on the partition (33). The first liquid storage tank (31) is used to communicate with the cleaning chamber (2). The high-pressure pump (421) and the centrifugal pump (422) are both connected to the second liquid storage tank (32).

8. A toothed disc cleaning machine according to claim 1, characterized in that, The liquid storage tank (3) is located directly below the cleaning chamber (2), and the high-pressure pump (421) is located on one side of the liquid storage tank (3).

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