An automated cleaning device for degreasing guide wheel surfaces

Abstract

This utility model discloses an automated cleaning device for degreasing the surface of guide wheels, relating to the field of guide wheel surface treatment technology. It includes an ultrasonic cleaning tank, a support frame, and an automatic lifting mechanism. A linear movement mechanism is located at the top of the support frame, with a mounting base on the linear movement mechanism. A winch is mounted on the mounting base, with two symmetrically wound slings on the winch. A loading tray is located on the lower left side of the ultrasonic cleaning tank, and a unloading tray is located on the lower right side. A cleaning basket is located inside the ultrasonic cleaning tank. This utility model uses a linear movement mechanism on the support frame at the top of the ultrasonic cleaning tank to drive the mounting base to move linearly. The automatic lifting mechanism on the mounting base can lift the cleaning basket containing a large number of guide wheels from the loading tray at the bottom to the ultrasonic cleaning tank for ultrasonic cleaning, and can automatically unload the cleaning basket after cleaning in the ultrasonic cleaning tank to the unloading tray.

Description

Technical Field

[0001] This utility model relates to the field of guide wheel surface treatment technology, and in particular to an automated cleaning device for degreasing the surface of guide wheels. Background Technology

[0002] A guide wheel is a mechanical part used to guide, support, or transmit moving components, typically in the form of a wheel or roller. Its core functions include motion guidance, load support, and power transmission. Guide wheels often face challenges such as wear, corrosion, and high-temperature oxidation during operation, leading to performance degradation or shortened lifespan. Thermal spraying technology forms a high-performance coating on the surface of the guide wheel, improving its wear resistance, corrosion resistance, high-temperature resistance, and reducing friction and energy consumption.

[0003] The surface cleanliness of the guide wheel directly affects the coating quality and service life. Oil stains form a physical isolation layer, hindering the bonding between the sprayed material and the guide wheel substrate. Therefore, the guide wheel needs to be degreased and cleaned before thermal spraying. Ultrasonic cleaning is a highly efficient and environmentally friendly cleaning technology. It uses an ultrasonic transducer to convert electrical energy into high-frequency mechanical oscillations, generating a cavitation effect in a liquid medium. When ultrasound propagates in a liquid, it generates tens of thousands of alternating compression and decompression forces per second, forming tiny bubbles (vacuum nucleus bubbles). These bubbles expand under decompression and rapidly burst under compression, releasing a large amount of energy and forming shock waves that peel away dirt and stubborn particles adhering to the surface of objects. Simultaneously, the propagation of ultrasound generates a direct flow in the liquid, accelerating the convection of the cleaning fluid on the surface of the object being cleaned, carrying away dirt and improving cleaning efficiency. Furthermore, at high frequencies, ultrasound propels liquid particles, causing high-acceleration collisions between liquid particles and dirt, making it more suitable for ultra-precision cleaning.

[0004] In existing technologies, the loading and unloading of ultrasonic cleaning equipment used for degreasing and cleaning guide wheel surfaces is done manually. For large-scale degreasing and cleaning of guide wheels, manual handling is extremely laborious and can cause water from the cleaning equipment to drip onto the ground, affecting hygiene. Therefore, this invention proposes an automated cleaning device for degreasing and cleaning guide wheel surfaces to overcome the shortcomings of existing technologies. Utility Model Content

[0005] To address the aforementioned problems, the purpose of this utility model is to provide an automated cleaning device for degreasing the surface of guide wheels. A linear movement mechanism is installed on the support frame at the top of the ultrasonic cleaning tank to drive the mounting base to move linearly. An automatic lifting mechanism located on the mounting base can lift a cleaning basket containing a large number of guide wheels from a lower loading pallet into the ultrasonic cleaning tank for ultrasonic cleaning. Furthermore, it can automatically lift the cleaning basket, after cleaning in the ultrasonic cleaning tank, into an unloading pallet for automatic discharge. This process eliminates the need for frequent manual handling of the cleaning basket, resulting in low labor consumption.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An automated cleaning device for degreasing the surface of guide wheels includes an ultrasonic cleaning tank, a support frame, and an automatic lifting mechanism. The support frame is installed on the top of the ultrasonic cleaning tank, and a linear moving mechanism is provided on the top of the support frame. A mounting base is provided on the linear moving mechanism. The automatic lifting mechanism includes a winch, slings, and hooks. The winch is provided on the mounting base, and two slings are symmetrically wound on the winch. A hook is provided at the lower end of the slings. A loading tray is provided on the lower left side of the ultrasonic cleaning tank, and a unloading tray is provided on the lower right side of the ultrasonic cleaning tank. A cleaning basket is provided inside the ultrasonic cleaning tank, and booms are hinged to both sides of the top of the cleaning basket.

[0008] A further improvement is that the support frame includes support beams and cross beam plates. Support beams are provided on both the front and rear sides of the top of the ultrasonic cleaning tank. A cross beam plate is provided between the upper ends of the two support beams. The linear movement mechanism is located on the top of the cross beam plate.

[0009] A further improvement is that the linear movement mechanism includes a linear lead screw, a guide groove, and a first motor. The linear lead screw is rotatably provided on the rear side of the top of the cross beam plate. The linear lead screw is driven by the first motor. The top of the cross beam plate below the linear lead screw is provided with a guide groove. The mounting base is slidably connected to the guide groove, and the mounting base is threadedly connected to the linear lead screw.

[0010] A further improvement is that a second motor is provided on one side wall of the mounting base, and the winch is driven by the second motor.

[0011] A further improvement is that a through groove is provided on the front side of the top of the cross beam plate, and one end of the sling is led out downward from the through groove.

[0012] A further improvement is that: first columns are symmetrically arranged on the left side wall of the ultrasonic cleaning tank, and the loading tray is rotatably connected to the lower ends of the two first columns via a rotating shaft; second columns are symmetrically arranged on the right side wall of the ultrasonic cleaning tank, and the unloading tray is rotatably connected to the lower ends of the two second columns via a rotating shaft.

[0013] A further improvement is that the loading and unloading trays are magnetically fixed to the upper sides of the left and right walls of the ultrasonic cleaning tank after being flipped over.

[0014] The beneficial effects of this utility model are as follows: This utility model drives the mounting base to move linearly by setting a linear movement mechanism on the support frame at the top of the ultrasonic cleaning tank. The automatic lifting mechanism located on the mounting base can lift the cleaning basket equipped with a large number of guide wheels from the loading tray at the bottom to the ultrasonic cleaning tank for ultrasonic cleaning, and can lift the cleaning basket after cleaning in the ultrasonic cleaning tank to the unloading tray for automatic discharge. In this process, there is no need for frequent manual handling of the cleaning basket, resulting in low labor consumption. In addition, the setting of the loading and unloading trays can effectively receive the cleaning water brought out from the ultrasonic cleaning tank, avoiding pollution of the ground environment. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0016] Figure 2 This is a front view schematic diagram of the support frame structure of this utility model.

[0017] The components include: 1. Ultrasonic cleaning tank; 2. Support frame; 201. Support beam; 202. Cross beam plate; 3. Mounting base; 4. Winch; 5. Sling; 6. Hook; 7. Loading pallet; 8. Unloading pallet; 9. Cleaning basket; 10. Boom; 11. Linear screw; 12. Guide groove; 13. First motor; 14. Second motor; 15. Through groove; 16. First column; 17. Second column. Detailed Implementation

[0018] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.

[0019] Example 1

[0020] according to Figure 1-2As shown in the figure, this embodiment proposes an automated cleaning device for degreasing the surface of guide wheels, including an ultrasonic cleaning tank 1, a support frame 2, and an automatic lifting mechanism. The support frame 2 is installed on the top of the ultrasonic cleaning tank 1. A linear moving mechanism is provided on the top of the support frame 2. A mounting base 3 is provided on the linear moving mechanism. The automatic lifting mechanism includes a winch 4, slings 5, and hooks 6. The winch 4 is provided on the mounting base 3. Two slings 5 ​​are symmetrically wound on the winch 4. A hook 6 is provided at the lower end of the slings 5. A loading tray 7 is provided on the lower left side of the ultrasonic cleaning tank 1. A unloading tray 8 is provided on the lower right side of the ultrasonic cleaning tank 1. A cleaning basket 9 is provided inside the ultrasonic cleaning tank 1. Both sides of the top of the cleaning basket 9 are hinged with booms 10. When cleaning guide wheels using the automated cleaning equipment of this utility model, the cleaning basket 9 is placed in the loading tray 7, and then multiple guide wheels to be cleaned are placed into the cleaning basket 9. Then, the mounting base 3 is moved to the top of the loading tray 7 via a linear movement mechanism, the lifting cable 5 is unwound, and the hook 6 is manually connected to the boom 10. Then, the winch 4 winds up the lifting cable 5 to lift the cleaning basket 9. Then, the mounting base 3 is moved above the ultrasonic cleaning tank 1 via a linear movement mechanism, and the cleaning basket 9 is lowered into the ultrasonic cleaning tank 1 for ultrasonic cleaning. Finally, the cleaning basket 9 is lifted again, and the mounting base 3 is moved above the unloading tray 8 via a linear movement mechanism. Finally, the cleaning basket 9 is lowered to complete one round of cleaning.

[0021] The support frame 2 includes a support beam 201 and a cross beam plate 202. Support beams 201 are provided on both the front and rear sides of the top of the ultrasonic cleaning tank 1. A cross beam plate 202 is provided between the upper ends of the two support beams 201. The linear movement mechanism is located on top of the cross beam plate 202. The linear movement mechanism includes a linear screw 11, a guide groove 12, and a first motor 13. The linear screw 11 is rotatably mounted on the rear top of the cross beam plate 202. The linear screw 11 is driven by the first motor 13. The guide groove 12 is provided on the top of the cross beam plate 202 below the linear screw 11. The mounting base 3 is slidably connected to the guide groove 12, and the mounting base 3 is threadedly connected to the linear screw 11. By starting the first motor 13 to drive the linear screw 11 to rotate, the mounting base 3 moves synchronously on the linear screw 11 and the guide groove 12, thereby moving the automatic lifting mechanism to different work positions.

[0022] A second motor 14 is provided on one side wall of the mounting base 3, and the winch 4 is driven by the second motor 14. A through groove 15 is provided on the front side of the top of the cross beam plate 202, and one end of the sling 5 is led out downward from the through groove 15.

[0023] Example 2

[0024] according to Figure 1-2As shown in the figure, this embodiment proposes an automated cleaning device for degreasing the surface of guide wheels, including an ultrasonic cleaning tank 1, a support frame 2, and an automatic lifting mechanism. The support frame 2 is installed on the top of the ultrasonic cleaning tank 1. A linear moving mechanism is provided on the top of the support frame 2. A mounting base 3 is provided on the linear moving mechanism. The automatic lifting mechanism includes a winch 4, slings 5, and hooks 6. The winch 4 is provided on the mounting base 3. Two slings 5 ​​are symmetrically wound on the winch 4. A hook 6 is provided at the lower end of the slings 5. A loading tray 7 is provided on the lower left side of the ultrasonic cleaning tank 1. A unloading tray 8 is provided on the lower right side of the ultrasonic cleaning tank 1. A cleaning basket 9 is provided inside the ultrasonic cleaning tank 1. Both sides of the top of the cleaning basket 9 are hinged with booms 10.

[0025] The ultrasonic cleaning tank 1 has symmetrically arranged first columns 16 on its left side wall. The loading tray 7 is rotatably connected to the lower ends of the two first columns 16 via a rotating shaft. The ultrasonic cleaning tank 1 has symmetrically arranged second columns 17 on its right side wall. The unloading tray 8 is rotatably connected to the lower ends of the two second columns 17 via a rotating shaft. After being flipped, the loading tray 7 and unloading tray 8 are magnetically fixed to the upper sides of the left and right side walls of the ultrasonic cleaning tank 1. This invention allows the loading tray 7 and unloading tray 8 to be flipped and magnetically fixed to the side walls of the ultrasonic cleaning tank 1 by rotating the loading tray 7 and unloading tray 8, thus reducing the footprint of the entire cleaning equipment and facilitating transportation and movement. The loading tray 7 and unloading tray 8 of this invention also have a drain port and an end cap. The end cap seals the drain port, and water accumulated in the loading tray 7 and unloading tray 8 can be drained from the drain port by periodically opening the end cap.

[0026] This invention uses a linear movement mechanism on the support frame 2 at the top of the ultrasonic cleaning tank 1 to drive the mounting base 3 to move linearly. The automatic lifting mechanism on the mounting base 3 can lift the cleaning basket 9 equipped with a large number of guide wheels from the loading tray at the bottom to the ultrasonic cleaning tank 1 for ultrasonic cleaning, and can lift the cleaning basket after cleaning in the ultrasonic cleaning tank 1 to the unloading tray 8 for automatic discharge. In this process, there is no need for frequent manual handling of the cleaning basket 9, resulting in low labor consumption. In addition, the loading tray 7 and the unloading tray 8 can effectively receive the cleaning water brought out from the ultrasonic cleaning tank 1, avoiding pollution of the ground environment.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An automated cleaning device for degreasing the surface of guide wheels, characterized in that: The ultrasonic cleaning tank (1), support frame (2), and automatic lifting mechanism are included. The support frame (2) is installed on the top of the ultrasonic cleaning tank (1). The support frame (2) is provided on the top of the support frame (2). The linear moving mechanism is provided with a mounting seat (3). The automatic lifting mechanism includes a winch (4), slings (5), and hooks (6). The winch (4) is provided on the mounting seat (3). Two slings (5) are symmetrically wound on the winch (4). The hooks (6) are provided at the lower ends of the slings (5). The loading tray (7) is provided on the lower left side of the ultrasonic cleaning tank (1). The unloading tray (8) is provided on the lower right side of the ultrasonic cleaning tank (1). The cleaning basket (9) is provided inside the ultrasonic cleaning tank (1). The top two sides of the cleaning basket (9) are hinged with booms (10).

2. The automated cleaning equipment for degreasing the surface of guide wheels according to claim 1, characterized in that: The support frame (2) includes a support beam (201) and a cross beam plate (202). The ultrasonic cleaning tank (1) is provided with support beams (201) on both the front and rear sides of the top. A cross beam plate (202) is provided between the upper ends of the two support beams (201). The linear movement mechanism is located on the top of the cross beam plate (202).

3. The automated cleaning equipment for degreasing the surface of guide wheels according to claim 2, characterized in that: The linear movement mechanism includes a linear lead screw (11), a guide groove (12), and a first motor (13). The linear lead screw (11) is rotatably provided on the rear top of the cross beam plate (202). The linear lead screw (11) is driven by the first motor (13). The top of the cross beam plate (202) below the linear lead screw (11) is provided with a guide groove (12). The mounting base (3) is slidably connected to the guide groove (12), and the mounting base (3) is threadedly connected to the linear lead screw (11).

4. The automated cleaning equipment for degreasing the surface of guide wheels according to claim 1, characterized in that: A second motor (14) is provided on one side wall of the mounting base (3), and the winch (4) is driven by the second motor (14).

5. The automated cleaning equipment for degreasing the surface of guide wheels according to claim 2, characterized in that: The cross beam plate (202) has a through groove (15) on the front side of the top, and one end of the sling (5) is led out downward from the through groove (15).

6. The automated cleaning equipment for degreasing the surface of guide wheels according to claim 1, characterized in that: The ultrasonic cleaning tank (1) has symmetrical first columns (16) on its left side wall. The loading tray (7) is rotatably connected to the lower ends of the two first columns (16) via a rotating shaft. The ultrasonic cleaning tank (1) has symmetrical second columns (17) on its right side wall. The unloading tray (8) is rotatably connected to the lower ends of the two second columns (17) via a rotating shaft.

7. An automated cleaning device for degreasing the surface of guide wheels according to claim 6, characterized in that: After the loading tray (7) and unloading tray (8) are flipped over, they are magnetically fixed to the upper left and right side walls of the ultrasonic cleaning tank (1).

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