A gantry robot material transfer device for core-stripping reactor production
By using the X, Y, and Z axis drive system and water collection system of the gantry robot material handling device, the safety hazards and environmental pollution problems of traditional forklift handling are solved, and stable and convenient material handling and clean production are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- AVIC BEIJING INST OF AERONAUTICAL MATERIALS
- Filing Date
- 2025-06-04
- Publication Date
- 2026-05-26
AI Technical Summary
Traditional forklift handling methods can easily cause material baskets to fall off in complex production workshops, posing safety hazards, and cannot effectively prevent water droplets from polluting the workshop environment.
Design a gantry robot material handling device that uses an X, Y, Z axis drive system and grippers to achieve stable material handling and collects dripping water through a water tray and cylinder system to avoid contamination.
It enables stable and convenient handling of material crates, preventing crates from falling off and water droplets from falling to the ground, thus improving production safety and the cleanliness of the workshop environment.
Smart Images
Figure CN224273265U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material transfer, and in particular to a gantry robot material transfer device for core removal reactor production. Background Technology
[0002] A core-removing autoclave is a piece of equipment commonly used in the foundry industry. It is mainly used to remove excess mold material from castings, especially in the production of complex castings. Its working principle is to soften or melt the sand core or other auxiliary materials inside the casting by heating at high temperature, thereby achieving the purpose of removal. The core-removing autoclave is usually equipped with a high-temperature heating system, which can precisely control the temperature and heating rate to ensure the accuracy and surface quality of the casting.
[0003] During the casting process, castings use sand molds or other core materials to form the required cavities. These core materials need to be removed after casting. The core-removing kettle heats the casting in a closed environment, using thermal energy to decompose or soften the sand core or other materials, causing them to detach from the casting and avoiding damage to the casting. Core-removing kettles are widely used in the casting of metals such as cast steel, cast iron, and aluminum alloys, and are especially important when manufacturing castings with complex shapes.
[0004] During the casting process, the material basket needs to be transported sequentially from the loading position to the core-removing kettle, the tilting assembly, the boiling tank, the neutralization tank, the drying tank, and the discharge position for production. However, the traditional method of handling the material basket during production is to use a forklift on the ground. Due to the complex environment inside the production workshop, it is necessary to be very careful when using a forklift to avoid the material basket falling off and collapsing. To address this issue, a gantry robot material transfer device for core-removing kettle production is proposed. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a gantry robot material transfer device for core removal reactor production, which aims to improve the traditional handling method of using forklifts to transport materials on the ground. Due to the complex environment in the production workshop, forklifts must be used with great care to avoid the problem of material baskets falling off and collapsing.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a gantry robot material transfer device for core-stripping reactor production, including an X-axis, a moving component installed outside the X-axis, and a water-receiving component installed at the bottom of the moving component;
[0007] The moving component includes a drive system one, which is slidably connected to the top of the X-axis at its bottom. A Y-axis is slidably connected inside the drive system one. A drive system two is fixedly connected to the top of the Y-axis. A Z-axis is slidably connected to the front side of the drive system two. A baffle plate is fixedly connected to the bottom of the Z-axis. A gripper is installed at the bottom of the baffle plate, and a material frame is installed inside the gripper.
[0008] As a further description of the above technical solution:
[0009] The water receiving assembly includes two flanges. The top of the flanges is fixedly connected to the front side of the drive system. A frame is fixedly connected between the bottoms of the two flanges. A guide rail is fixedly connected to the bottom of the frame. Cylinders are fixedly connected to both sides of the guide rail. A water receiving tray is fixedly connected to the output end of the two cylinders. A drain valve is fixedly connected to the bottom of the water receiving tray.
[0010] As a further description of the above technical solution:
[0011] The bottom of the X-axis is fixedly connected to three columns.
[0012] As a further description of the above technical solution:
[0013] The column is externally fixed with reinforcing ribs.
[0014] As a further description of the above technical solution:
[0015] The top of the reinforcing rib is fixedly connected to the bottom of the X-axis.
[0016] As a further description of the above technical solution:
[0017] A cable chain system is fixedly connected to the top of the X-axis.
[0018] As a further description of the above technical solution:
[0019] The bottom of the water receiving tray is slidably connected to the top of the guide rail.
[0020] As a further description of the above technical solution:
[0021] The material box is fitted inside the frame.
[0022] This utility model has the following beneficial effects:
[0023] 1. In this utility model, the drive system moves left and right on the X-axis, the Y-axis moves back and forth on the drive system, and the Z-axis moves up and down on the drive system, and works with the grippers to hold the material frame, thereby moving the material frame and transporting the material frame. The operation is simple and convenient.
[0024] 2. In this utility model, the water dripping from the material frame is collected by a water receiving tray, and the water receiving tray is moved by a cylinder and a drain valve is activated, which prevents water from dripping onto the ground and affecting the workshop production environment, and can quickly drain the water stored in the water receiving tray. Attached Figure Description
[0025] Figure 1 This is a three-dimensional schematic diagram of a gantry robot material transfer device for core-stripping reactor production proposed in this utility model;
[0026] Figure 2 This is a schematic diagram of the drive system of a gantry robot material transfer device for core-stripping reactor production proposed in this utility model;
[0027] Figure 3 This is a schematic diagram of the gripper structure of a gantry robot material transfer device for core-stripping reactor production proposed in this utility model;
[0028] Figure 4 This is a schematic diagram of the water receiving tray of a gantry robot material transfer device for core-stripping reactor production proposed in this utility model.
[0029] Legend:
[0030] 1. X-axis; 2. Column; 3. Reinforcing rib; 4. Cable chain system; 5. Drive system one; 6. Y-axis; 7. Drive system two; 8. Z-axis; 9. Baffle plate; 10. Gripper; 11. Material box; 12. Flange; 13. Frame; 14. Guide rail; 15. Cylinder; 16. Water tray; 17. Drain valve. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Reference Figure 1 - Figure 4 An embodiment of this utility model is provided: a gantry robot material transfer device for core removal reactor production, including an X-axis 1, the X-axis 1 being used to limit the movement direction of the drive system 5, wherein a rack is installed inside the X-axis 1, a moving component is installed outside the X-axis 1, and a water receiving component is installed at the bottom of the moving component;
[0033] The moving assembly includes a drive system 1 (5), which is slidably connected to the top of the X-axis 1 at its bottom. A Y-axis 6 is slidably connected inside the drive system 1 (5). A drive system 2 (7) is fixedly connected to the top of the Y-axis 6. A Z-axis 8 is slidably connected to the front of the drive system 2 (7). A baffle plate 9 is fixedly connected to the bottom of the Z-axis 8. A gripper 10 is mounted at the bottom of the baffle plate 9, and a material frame 11 is installed inside the gripper 10. The drive system 1 (5) moves the material frame 11 left and right. The Y-axis 6 limits the movement direction of the drive system 2 (7). The drive system 2 (7) moves the Z-axis 8 up and down. The Z-axis 8 limits the movement direction of the flange 12. Both the Z-axis 8 and the Y-axis 6 have racks installed inside. Both the motion system 1 (5) and the drive system 2 (7) are driven by servo motors to rotate gears, causing the corresponding devices to move. The baffle plate 9 is used to block the water vapor emitted from the material frame 11. The gripper 10 is used to clamp the material frame 11, which is the workpiece being produced. Three columns 2 are fixedly connected to the bottom of the X-axis 1. The columns 2 are used to support the entire device. Reinforcing ribs 3 are fixedly connected to the outside of the columns 2. The reinforcing ribs 3 are used to increase the stability and load-bearing capacity of the X-axis 1. The top of the reinforcing ribs 3 is fixedly connected to the bottom of the X-axis 1 to keep the reinforcing ribs 3 stable. A drag chain system 4 is fixedly connected to the top of the X-axis 1. The drag chain system 4 has cables inside to provide power to the moving components and the water receiving components.
[0034] Reference Figure 1 - Figure 4 The water receiving assembly includes two flanges 12. The top of the flanges 12 is fixedly connected to the front side of the drive system 7. A frame 13 is fixedly connected between the bottoms of the two flanges 12. A guide rail 14 is fixedly connected to the bottom of the frame 13. Cylinders 15 are fixedly connected to both sides of the guide rail 14. A water receiving tray 16 is fixedly connected to the output end of the two cylinders 15. A drain valve 17 is fixedly connected to the bottom of the water receiving tray 16. The flanges 12 are used to connect the water receiving assembly to the moving assembly so that they move synchronously. The frame 13 is used to protect the material frame 11. The guide rail 14 is used to limit the movement direction of the water receiving tray 16. The cylinders 15 are used to drive the water receiving tray 16 to move. The water receiving tray 16 is used to catch the water dripping from the material frame 11. The drain valve 17 is used to drain the water inside the water receiving tray 16. The bottom of the water receiving tray 16 is slidably connected to the top of the guide rail 14 to limit the movement direction of the water receiving tray 16. The material frame 11 is sleeved inside the frame 13 to keep the material frame 11 stable.
[0035] Working principle: When using this device, power is transmitted through the drag chain system 4, and the drive system 5 is controlled to move left and right on the X-axis 1 and back and forth on the Y-axis 6 to above the material frame 11. Then, the drive system 7 is controlled to move the Z-axis 8 downward and the gripper 10 is controlled to clamp the top of the material frame 11. The Z-axis 8 is then controlled to rise, raising the material frame 11 and moving it backward. At the same time, the cylinder 15 pushes the water receiving tray 16 to move synchronously with the material frame 11 on the guide rail 14 until it moves into the frame 13, so that the water receiving tray 16 catches the water dripping from the material frame 11. At the same time, the baffle 9 blocks the water vapor generated by the material frame 11. Then, the drive system 5 is controlled to move left and right again to the device in front of the next production process, and the Z-axis 8 is controlled to move back and forth and up and down to transport the material frame 11 into the production equipment for production. It is time-saving, labor-saving, easy to operate, and has a long stroke. After a period of use, some water will accumulate in the water receiving tray 16. At this time, the drain valve 17 is controlled to drain the water to avoid water dripping directly onto the ground and causing pollution.
[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A gantry robot material transfer device for core-stripping reactor production, comprising an X-axis (1), characterized in that: A movable component is installed on the outside of the X-axis (1), and a water-receiving component is installed at the bottom of the movable component; The moving component includes a drive system one (5), the bottom of which is slidably connected to the top of the X-axis (1), the drive system one (5) is slidably connected to the Y-axis (6), the top of the Y-axis (6) is fixedly connected to a drive system two (7), the front side of the drive system two (7) is slidably connected to a Z-axis (8), the bottom of the Z-axis (8) is fixedly connected to a baffle plate (9), the bottom of the baffle plate (9) is equipped with a gripper (10), and the gripper (10) is equipped with a material frame (11) inside.
2. The gantry robot material transfer device for core-stripping reactor production according to claim 1, characterized in that: The water receiving assembly includes two flanges (12). The top of the flanges (12) is fixedly connected to the front side of the drive system (7). A frame (13) is fixedly connected between the bottoms of the two flanges (12). A guide rail (14) is fixedly connected to the bottom of the frame (13). Cylinders (15) are fixedly connected to both sides of the guide rail (14). A water receiving tray (16) is fixedly connected to the output end of the two cylinders (15). A drain valve (17) is fixedly connected to the bottom of the water receiving tray (16).
3. The gantry robot material transfer device for core-stripping reactor production according to claim 1, characterized in that: The bottom of the X-axis (1) is fixedly connected to three columns (2).
4. The gantry robot material transfer device for core-stripping reactor production according to claim 3, characterized in that: The column (2) is externally fixed with reinforcing ribs (3).
5. A gantry robot material transfer device for core-stripping reactor production according to claim 4, characterized in that: The top of the reinforcing rib (3) is fixedly connected to the bottom of the X-axis (1).
6. A gantry robot material transfer device for core-stripping reactor production according to claim 1, characterized in that: The top of the X-axis (1) is fixedly connected to a drag chain system (4).
7. A gantry robot material transfer device for core-stripping reactor production according to claim 2, characterized in that: The bottom of the water receiving tray (16) is slidably connected to the top of the guide rail (14).
8. A gantry robot material transfer device for core-stripping reactor production according to claim 2, characterized in that: The material box (11) is fitted inside the frame (13).