Automatic assembling machine for shaft seal and piston ring of turbocharger
By designing an automated assembly machine, the problems of low assembly efficiency and poor consistency of turbocharger shaft seals and piston rings were solved, realizing an efficient and automated assembly process that can adapt to rapid model changes for multiple products.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HANGZHOU GAOPIN AUTOMATION EQUIP
- Filing Date
- 2025-05-16
- Publication Date
- 2026-05-26
AI Technical Summary
The existing turbocharger shaft seal and piston ring assembly is inefficient and inconsistent, and manual assembly cannot meet the requirements of high efficiency and automation.
An automatic assembly machine was designed, comprising a shaft seal discharge mechanism, a sealing ring discharge mechanism, a shaft seal cutting and lateral movement mechanism, a shaft seal positioning mechanism, an assembly mechanism, and a feeding mechanism. Through the cooperation of a cylinder and a cylinder mounting plate, the automatic assembly of the shaft seal and piston ring is achieved.
It enables rapid and accurate assembly of turbocharger shaft seals and piston rings, improving assembly efficiency and consistency, and has full automation capabilities, adapting to rapid model changes for multiple products.
Smart Images

Figure CN224274053U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an automatic assembly machine, and more particularly to an automatic assembly machine for turbocharger shaft seals and piston rings. It is mainly used for the automatic assembly of turbocharger shaft seals and piston rings, and belongs to the field of turbochargers. Background Technology
[0002] The main function of the turbocharger oil seal ring is to establish a sealing barrier between the high-speed rotating shaft and the fixed housing to prevent the lubricating oil in the turbocharger intermediate body from leaking out and the high-pressure air from the outside from entering the intermediate body. In the turbocharger, the working environment of the seal ring is very harsh, and it is subjected to axial thrust, high-temperature friction, and cyclic operating temperature shock.
[0003] To ensure that the turbocharger does not leak oil under any operating conditions, in addition to ensuring the dimensional accuracy of the parts, the assembly process of the sealing ring and shaft seal is also crucial. Currently, most of the assembly is done manually using auxiliary tooling, but this is generally inefficient and cannot guarantee assembly consistency, which will affect the working performance of the turbocharger shaft seal.
[0004] Chinese patent CN211715389U, published on October 20, 2020, discloses a utility model patent entitled "A shaft seal structure for an exhaust gas turbocharger with an oil baffle plate." This patent addresses the shaft seal sealing problem of turbochargers by including a shaft seal sleeve embedded and fixed within the turbocharger, with an oil baffle plate arranged around the shaft seal sleeve around its axis. However, this patent clearly fails to resolve the aforementioned technical defects.
[0005] In practice, manual assembly using auxiliary tooling is common, but no automatic assembly method for shaft seals and piston rings has been found. Therefore, it is particularly necessary to provide an automatic assembly machine for turbocharger shaft seals and piston rings that is highly efficient, ensures assembly accuracy and consistency, and has a high degree of automation. Utility Model Content
[0006] The purpose of this utility model is to overcome the above-mentioned shortcomings in the existing technology and provide an automatic assembly machine for turbocharger shaft seals and piston rings that has a reasonable structural design, is safe and reliable, has high assembly efficiency and ensures the accuracy and consistency of assembly, and has a high degree of automation.
[0007] The technical solution adopted by this utility model to solve the above problems is as follows: An automatic assembly machine for turbocharger shaft seals and piston rings includes a base plate, a shaft seal discharge mechanism, a sealing ring discharge mechanism, a shaft seal cutting and lateral movement mechanism, a shaft seal positioning mechanism, and a feeding mechanism. Its characteristic is that it further includes an assembly mechanism. The shaft seal discharge mechanism, the sealing ring discharge mechanism, the assembly mechanism, and the feeding mechanism are all mounted on the base plate. The shaft seal cutting and lateral movement mechanism and the shaft seal positioning mechanism are respectively mounted on the assembly mechanism. The assembly mechanism includes an assembly base plate, a vertical plate, and... The assembly includes an assembly guide rail, an assembly slider mounting plate, a pressure ring cylinder mounting plate, a left / right position switching cylinder, multiple pressure ring cylinders, and multiple pressure ring assemblies. The upright plate is fixed to the assembly base plate, the assembly guide rail is mounted on the upright plate, the assembly slider mounting plate can slide on the assembly guide rail, multiple pressure ring assemblies are all mounted on the assembly slider mounting plate, the left / right position switching cylinder is mounted on the upright plate, the pressure ring cylinder mounting plate is connected to the assembly slider mounting plate, multiple pressure ring cylinders are all fixed on the pressure ring cylinder mounting plate, and the multiple pressure ring cylinders cooperate with the multiple pressure ring assemblies.
[0008] Preferably, the shaft seal discharge mechanism of this utility model includes a pusher, a material seat, a support seat, a limiting cylinder, a cylinder plate, a cutting cylinder, a floating joint, a material rod, a material changing handle, and a feeding plate. The feeding plate is mounted on the material seat, the support seat is connected to the material seat, one end of the floating joint is connected to the cutting cylinder, and the other end of the floating joint is connected to the pusher. The limiting cylinder is fixed on the cylinder plate, the material rod cooperates with the feeding plate, and a material changing handle is provided on the material rod.
[0009] Preferably, the shaft seal discharge mechanism of this utility model further includes a connecting column, and the support base is connected to the material base through the connecting column.
[0010] Preferably, the shaft seal discharge mechanism of this utility model further includes a material shortage detection sensor and a sensor mounting plate. The sensor mounting plate is fixed on the feeding plate, and the material shortage detection sensor is mounted on the sensor mounting plate.
[0011] Preferably, the sealing ring discharge mechanism of this utility model includes a mounting base plate, a lifting cylinder, a sealing ring feeding assembly, a pusher, a sealing ring cutting detection structure, and a lifting cylinder mounting plate. The lifting cylinder is fixed on the lifting cylinder mounting plate, the lifting cylinder mounting plate is fixed on the mounting base plate, and the sealing ring cutting detection structure is installed on the sealing ring feeding assembly. The sealing ring feeding assembly is connected to the lifting cylinder.
[0012] Preferably, the shaft seal cutting and lateral movement mechanism of this utility model includes a lateral movement air cylinder, a shaft seal limiting component, and a guide. The shaft seal limiting component slides the guide groove through the lateral movement air cylinder. The shaft seal cutting and lateral movement mechanism is used to transport the shaft seal to the assembly position.
[0013] Preferably, the shaft seal positioning mechanism of this utility model includes a positioning cylinder, a positioning rod, and a positioning connecting plate. The positioning cylinder is mounted on the positioning connecting plate, the positioning rod is connected to the positioning cylinder, and the positioning connecting plate is mounted on the assembly mechanism.
[0014] Preferably, the feeding mechanism of this utility model includes a feeding installation assembly, a gripper lifting cylinder, a forward cylinder mounting plate, a gripper forward cylinder, a gripper component, a gripper, a slide rail, a full material sensor, and a gripper cylinder. The feeding installation assembly is mounted on a base plate, the gripper lifting cylinder is fixed on the feeding installation assembly, the forward cylinder mounting plate is connected to the gripper lifting cylinder, the gripper forward cylinder is mounted on the forward cylinder mounting plate, the gripper component is connected to the gripper forward cylinder, the gripper component realizes the gripper action through the gripper cylinder, a slide rail is provided below the gripper component, and a full material sensor is provided on one side of the slide rail.
[0015] Preferably, the pressure ring assembly of this utility model includes a push rod cylinder, a floating head, a bushing, a push rod, an expansion sleeve, a tapered sleeve, a push rod cylinder mounting plate, a movable plate, a connecting plate, and a clamping member. One end of the floating head is connected to the push rod, and the other end of the floating head is connected to the push rod cylinder. The expansion sleeve is disposed inside the bushing and is clamped by the clamping member. The tapered sleeve is matched and connected to the expansion sleeve. The bushing is connected to the push rod cylinder mounting plate. The movable plate is connected to the assembled slider mounting plate. The connecting plate is connected to the pressure ring cylinder.
[0016] Preferably, the expansion sleeve of this invention is made of 65Mn spring steel.
[0017] Compared with the prior art, this utility model has the following advantages and effects: the overall structure is reasonably designed, safe and reliable, and can quickly complete the automatic assembly of turbocharger shaft seal and piston ring, ensuring the accuracy and consistency of assembly. It has a high degree of automation, is a fully automatic equipment, and has a fast production cycle. The design is compatible with the rapid changeover of multiple products, which can meet the production of multiple products on the same equipment and ensure the consistency of assembly. Attached Figure Description
[0018] Figure 1 This is a top view of the overall structure of an embodiment of the present invention.
[0019] Figure 2 This is a schematic diagram of the shaft seal discharge mechanism in an embodiment of this utility model.
[0020] Figure 3 yes Figure 2 A partial structural diagram.
[0021] Figure 4 This is a schematic diagram of the sealing ring discharge mechanism in an embodiment of this utility model.
[0022] Figure 5This is a schematic diagram of the structure of the shaft seal cutting and transverse movement mechanism in an embodiment of this utility model.
[0023] Figure 6 This is a schematic diagram of the shaft seal positioning mechanism in an embodiment of this utility model.
[0024] Figure 7 This is a three-dimensional structural diagram of the assembly mechanism in an embodiment of this utility model.
[0025] Figure 8 This is a front view structural schematic diagram of the assembly mechanism in an embodiment of this utility model.
[0026] Figure 9 This is a top view of the assembly mechanism in an embodiment of this utility model.
[0027] Figure 10 This is a side view of the assembly mechanism in an embodiment of this utility model.
[0028] Figure 11 This is a schematic diagram of the pressure ring assembly in the assembly mechanism of this utility model embodiment.
[0029] Figure 12 This is a schematic diagram of the feeding mechanism in an embodiment of this utility model.
[0030] In the diagram: base plate D, shaft seal discharge mechanism 1, sealing ring discharge mechanism 2, shaft seal cutting and lateral movement mechanism 3, shaft seal positioning mechanism 4, assembly mechanism 5, unloading mechanism 6;
[0031] Shaft seal discharge mechanism 1: pusher 10, material seat 11, support seat 12, limit cylinder 13, cylinder plate 14, cutting cylinder 15, floating joint 16, material shortage detection sensor 17, material rod 18, material changing handle 19, sensor mounting plate 1-1, feeding plate 1-2, connecting column 1-3.
[0032] Sealing ring discharge mechanism 2: mounting base plate 21, lifting cylinder 22, sealing ring feeding assembly 23, pusher part 231, sealing ring cutting detection structure 24, lifting cylinder mounting plate 25;
[0033] Shaft seal cutting transverse movement mechanism 3: transverse movement cylinder 31, shaft seal limiting component 32, guide groove 33;
[0034] Shaft seal positioning mechanism 4: positioning cylinder 41, positioning rod 42, positioning connecting plate 43;
[0035] Assembly mechanism 5: pressure ring assembly 51, assembly base plate 52, upright plate 53, assembly guide rail 54, assembly slider mounting plate 55, pressure ring cylinder 56, pressure ring cylinder mounting plate 57, left and right position switching cylinder 58.
[0036] Pressure ring assembly 51: push rod cylinder 511, floating head 512, bushing 513, push rod 514, expansion sleeve 515, tapered sleeve 516, push rod cylinder mounting plate 517, reinforcing rib 518, movable plate 519, connecting plate 520, clamping part 521; shaft seal Z, piston ring H;
[0037] Unloading mechanism 6: Unloading mounting assembly 61, gripper lifting cylinder 62, forward cylinder mounting plate 63, gripper forward cylinder 64, gripper component 65, gripper 66, slide rail 67, full material sensor 68, gripper cylinder 69. Detailed Implementation
[0038] The present invention will be further described in detail below with reference to the accompanying drawings and through embodiments. The following embodiments are explanations of the present invention, but the present invention is not limited to the following embodiments.
[0039] Example.
[0040] See Figures 1 to 12 The automatic assembly machine for turbocharger shaft seals and piston rings in this embodiment includes a base plate D, a shaft seal discharge mechanism 1, a sealing ring discharge mechanism 2, a shaft seal cutting and lateral movement mechanism 3, a shaft seal positioning mechanism 4, an assembly mechanism 5, and a feeding mechanism 6. The shaft seal discharge mechanism 1, the sealing ring discharge mechanism 2, the assembly mechanism 5, and the feeding mechanism 6 are all mounted on the base plate D, and the shaft seal cutting and lateral movement mechanism 3 and the shaft seal positioning mechanism 4 are respectively mounted on the assembly mechanism 5.
[0041] This embodiment comprises an automatic assembly machine consisting of a shaft seal discharge mechanism 1, a sealing ring discharge mechanism 2, a shaft seal cutting and traversing mechanism 3, a shaft seal positioning mechanism 4, an assembly mechanism 5, and a feeding mechanism 6. The shaft seal is cut into the shaft seal cutting and traversing mechanism 3 via the shaft seal discharge mechanism 1, and reaches the assembly position under the action of a cylinder. The shaft seal positioning mechanism 4 positions the shaft seal to ensure its uniqueness. Then, the assembly mechanism 5 inserts the lower conical sleeve into the shaft seal, the sealing ring discharge mechanism 2 places the sealing ring onto the lower conical sleeve, and the assembly mechanism 5 presses the sealing ring into the shaft seal and picks up the lower conical sleeve. Subsequently, the assembly mechanism 5 switches positions, inserting the upper conical sleeve into the shaft seal, the sealing ring discharge mechanism 2 places the sealing ring onto the upper conical sleeve, the assembly mechanism 5 presses the sealing ring into the shaft seal and picks up the upper conical sleeve, the shaft seal positioning mechanism 4 cancels its positioning, and the feeding mechanism 6 clamps and feeds the assembled product.
[0042] In this embodiment, the shaft seal discharge mechanism 1 includes a pusher 10, a material seat 11, a support seat 12, a limiting cylinder 13, a cylinder plate 14, a cutting cylinder 15, a floating joint 16, a material shortage detection sensor 17, a material rod 18, a material changing handle 19, a sensor mounting plate 1-1, a feeding plate 1-2, and a connecting column 1-3. The feeding plate 1-2 is mounted on the material seat 11, the sensor mounting plate 1-1 is fixed on the feeding plate 1-2, the material shortage detection sensor 17 is mounted on the sensor mounting plate 1-1, the support seat 12 is connected to the material seat 11 through the connecting column 1-3, one end of the floating joint 16 is connected to the cutting cylinder 15, and the other end of the floating joint 16 is connected to the pusher 10. The limiting cylinder 13 is fixed on the cylinder plate 14, the material rod 18 cooperates with the feeding plate 1-2, and a material changing handle 19 is provided on the material rod 18.
[0043] In this embodiment, there are 3 material shortage detection sensors 17 and 2 limit cylinders 13.
[0044] In this embodiment, the working process of the shaft seal discharge mechanism 1 is as follows: When the material rod 18 is fully inserted into the shaft seal, the two limit cylinders 13 first maintain the pushed-out state, and the cutting cylinder 15 can only cut the material in the rightmost material rod 18. When the material shortage detection sensor 17 detects that there is no material in the rightmost material rod 18, the right limit cylinder 13 retracts and then cuts the material in the second material rod 18. Similarly, the above actions are repeated.
[0045] In this embodiment, the sealing ring discharge mechanism 2 includes a mounting base plate 21, a lifting cylinder 22, a sealing ring feeding assembly 23, a pusher 231, a sealing ring cutting detection structure 24, and a lifting cylinder mounting plate 25. The lifting cylinder 22 is fixed on the lifting cylinder mounting plate 25, and the lifting cylinder mounting plate 25 is fixed on the mounting base plate 21. The sealing ring cutting detection structure 24 is installed on the sealing ring feeding assembly 23, and the sealing ring feeding assembly 23 is connected to the lifting cylinder 22.
[0046] In this embodiment, the working process of the sealing ring feeding mechanism 2 is as follows: the lifting cylinder 22 lifts the sealing ring feeding assembly 23, the pusher 231 in the sealing ring feeding assembly 23 cuts out the material, the sealing ring cutting detection structure 24 detects whether the material has been cut out, the lifting cylinder 22 retracts, and the whole action is completed.
[0047] In this embodiment, the shaft seal cutting and transverse movement mechanism 3 includes a transverse movement cylinder 31, a shaft seal limiting member 32, and a guide groove 33. The shaft seal limiting member 32 slides the guide groove 33 through the transverse movement cylinder 31. The shaft seal cutting and transverse movement mechanism 3 is used to transport the shaft seal to the assembly position.
[0048] In this embodiment, the shaft seal positioning mechanism 4 includes a positioning cylinder 41, a positioning rod 42, and a positioning connecting plate 43. The positioning cylinder 41 is mounted on the positioning connecting plate 43, the positioning rod 42 is connected to the positioning cylinder 41, and the positioning connecting plate 43 is mounted on the assembly mechanism 5.
[0049] In this embodiment, the assembly mechanism 5 includes an assembly base plate 52, an upright plate 53, an assembly guide rail 54, an assembly slider mounting plate 55, a ring-pressing cylinder mounting plate 57, a left / right position switching cylinder 58, multiple ring-pressing cylinders 56, and multiple ring-pressing assemblies 51. The upright plate 53 is fixed on the assembly base plate 52, the assembly guide rail 54 is mounted on the upright plate 53, the assembly slider mounting plate 55 is slidable on the assembly guide rail 54, the multiple ring-pressing assemblies 51 are all disposed on the assembly slider mounting plate 55, the left / right position switching cylinder 58 is mounted on the upright plate 53, the ring-pressing cylinder mounting plate 57 is connected to the assembly slider mounting plate 55, the multiple ring-pressing cylinders 56 are all fixed on the ring-pressing cylinder mounting plate 57, and the multiple ring-pressing cylinders 56 cooperate with the multiple ring-pressing assemblies 51.
[0050] In this embodiment, the pressure ring assembly 51 includes a push rod cylinder 511, a floating head 512, a bushing 513, a push rod 514, an expansion sleeve 515, a tapered sleeve 516, a push rod cylinder mounting plate 517, a reinforcing rib 518, a movable plate 519, a connecting plate 520, and a clamping member 521. One end of the floating head 512 is connected to the push rod 514, and the other end of the floating head 512 is connected to the push rod cylinder 511. The expansion sleeve 515 is disposed inside the bushing 513 and is clamped by the clamping member 521. The tapered sleeve 516 is matched and connected to the expansion sleeve 515. The bushing 513 is connected to the push rod cylinder mounting plate 517.
[0051] In this embodiment, there are two reinforcing ribs 518, which are disposed between the connecting plate 520 and the push rod cylinder mounting plate 517.
[0052] In this embodiment, the movable plate 519 is connected to the assembled slider mounting plate 55, and the connecting plate 520 is connected to the pressure ring cylinder 56.
[0053] In this embodiment, the expansion sleeve 515 is made of 65Mn spring steel; the tapered sleeve 516 is provided with an upper tapered sleeve and a lower tapered sleeve, depending on the shaft seal Z.
[0054] The working process of assembly mechanism 5 in this embodiment is as follows:
[0055] (S1) When the pressure ring cylinder 56 is activated, the pressure ring assembly 51 works to the pressure ring position, and the push rod cylinder 511 works, pushing the tapered sleeve 516 into the shaft seal Z product through the push rod 514;
[0056] (S2) The push rod cylinder 511 retracts, the pressure ring cylinder 56 lifts, the sealing ring discharge mechanism 2 operates, and resets;
[0057] (S3) At this time, the sealing ring has been installed on the tapered sleeve 516. The pressing ring cylinder 56 lowers the pressing ring assembly 51 and presses the sealing ring into the shaft seal Z under the guidance of the tapered sleeve 516 through the expansion sleeve 515. At the same time, the expansion sleeve 515 is pressed tight under the elastic action, the tapered sleeve 516 is retracted inside, the pressing ring cylinder 56 is reset, the left and right position switching cylinder 58 is activated to switch positions, and the above actions are repeated to complete the pressing of the two piston rings H into the shaft seal Z.
[0058] In this embodiment, the unloading mechanism 6 includes an unloading mounting assembly 61, a gripper lifting cylinder 62, a forward cylinder mounting plate 63, a gripper forward cylinder 64, a gripper component 65, a gripper 66, a slide rail 67, a full-load sensor 68, and a gripper cylinder 69. The unloading mounting assembly 61 is mounted on the base plate D. The gripper lifting cylinder 62 is fixed on the unloading mounting assembly 61. The forward cylinder mounting plate 63 is connected to the gripper lifting cylinder 62. The gripper forward cylinder 64 is mounted on the forward cylinder mounting plate 63. The gripper component 65 is connected to the gripper forward cylinder 64. The gripper component 65 realizes the action of the gripper 66 through the gripper cylinder 69.
[0059] In this embodiment, a slide 67 is provided below the gripper 65. The slide 67 is made of a soft material to avoid scratching the product.
[0060] In this embodiment, a full material sensor 68 is provided on one side of the slide 67. The full material sensor 68 is used to detect whether the product in the slide is full.
[0061] In this embodiment, the unloading mechanism 6 operates as follows: the gripper lifting cylinder 62 is activated, lifting the forward cylinder mounting plate 63, the gripper forward cylinder 64, the gripper component 65, and the gripper 66. Then, the gripper forward cylinder 64 operates, driving the gripper component 65 and the gripper 66 forward. The gripper component 65 uses the gripper cylinder 69 to grip the product with the gripper 66. The gripper forward cylinder 64, the gripper lifting cylinder 62, and the gripper cylinder 69 are reset. The product slides out through the slide rail 67. The fullness sensor 68 detects whether the material is full, completing the entire operation.
[0062] The specific working process of the automatic assembly machine for turbocharger shaft seals and piston rings in this embodiment is as follows: (S1) Material preparation: Both the shaft seal discharge mechanism 1 and the sealing ring discharge mechanism 2 are filled with material; (S2) Shaft seal discharge mechanism 1 operates: the two limit cylinders 13 remain in the extended state, the cutting cylinder 15 operates, and the pusher 10 cuts the shaft seal Z into the shaft seal limiter 32. Under the action of the transverse cylinder 31, the shaft seal Z is brought into the assembly position, and then... The rear shaft seal positioning mechanism 4 operates; (S3) The assembly mechanism 5 operates as follows: (1) The pressure ring cylinder 56 operates, the pressure ring assembly 51 works to the pressure ring position, the push rod cylinder 511 operates, and the push rod 514 pushes the tapered sleeve 516 into the shaft seal Z product; (2) The push rod cylinder 511 retracts, the pressure ring cylinder 56 lifts, the sealing ring discharge mechanism 2 operates, and resets; (3) At this time, the sealing ring has been installed on the tapered sleeve 516, and the pressure ring cylinder 56 will... The pressure ring assembly 51 descends, and the sealing ring is pressed into the shaft seal Z by the expansion sleeve 515 under the guidance of the cone sleeve 516. At the same time, the expansion sleeve 515 is pressed tight under the elastic action, the cone sleeve 516 is retracted inside, the pressure ring cylinder 56 is reset, the left and right position switching cylinder 58 is activated to switch positions, and the above actions are repeated to complete the pressing of the two piston rings H into the shaft seal Z; the shaft seal positioning mechanism 4 is reset; (S4) the unloading mechanism 6 is activated: the gripper lifting cylinder 62 is activated to lift the forward cylinder mounting plate 63, the gripper forward cylinder 64, the gripper piece 65, and the gripper 66. Then the gripper forward cylinder 64 works to drive the gripper piece 65 and the gripper 66 forward. The gripper piece 65 uses the gripper cylinder 69 to realize the gripper 66 to pick up the product. The gripper forward cylinder 64 is reset, the gripper lifting cylinder 62 is reset, and the gripper cylinder 69 is reset. The product slides out through the slide 67. The full material sensor 68 detects whether the material is full, and the whole action is completed.
[0063] Based on the above description, those skilled in the art are already able to implement it.
[0064] Furthermore, it should be noted that the specific embodiments described in this specification may differ in the shape and name of their parts and components. The above description is merely illustrative of the structure of this utility model. All equivalent or simple variations made based on the structure, features, and principles described in this utility model patent concept are included within the protection scope of this utility model patent. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, as long as they do not deviate from the structure of this utility model or exceed the scope defined in these claims, all of which should fall within the protection scope of this utility model.
Claims
1. An automatic assembly machine for turbocharger shaft seals and piston rings, comprising a base plate (D), a shaft seal discharge mechanism (1), a sealing ring discharge mechanism (2), a shaft seal cutting and lateral movement mechanism (3), a shaft seal positioning mechanism (4), and a feeding mechanism (6), characterized in that: It also includes a assembly mechanism (5). The shaft seal discharge mechanism (1), the sealing ring discharge mechanism (2), the assembly mechanism (5), and the unloading mechanism (6) are all mounted on the base plate (D). The shaft seal cutting and transverse movement mechanism (3) and the shaft seal positioning mechanism (4) are respectively mounted on the assembly mechanism (5). The assembly mechanism (5) includes an assembly base plate (52), a vertical plate (53), an assembly guide rail (54), an assembly slider mounting plate (55), a pressure ring cylinder mounting plate (57), a left and right position switching cylinder (58), multiple pressure ring cylinders (56), and multiple pressure ring assemblies (51). Plate (53) is fixed on assembly base plate (52), assembly guide rail (54) is mounted on vertical plate (53), assembly slider mounting plate (55) can slide on assembly guide rail (54), multiple pressure ring assemblies (51) are all set on assembly slider mounting plate (55), left and right position switching cylinder (58) is mounted on vertical plate (53), pressure ring cylinder mounting plate (57) is connected to assembly slider mounting plate (55), multiple pressure ring cylinders (56) are all fixed on pressure ring cylinder mounting plate (57), and multiple pressure ring cylinders (56) cooperate with multiple pressure ring assemblies (51).
2. The automatic assembly machine for turbocharger shaft seals and piston rings according to claim 1, characterized in that: The shaft seal discharge mechanism (1) includes a pusher (10), a material seat (11), a support seat (12), a limiting cylinder (13), a cylinder plate (14), a cutting cylinder (15), a floating joint (16), a material rod (18), a material changing handle (19), and a loading plate (1-2). The loading plate (1-2) is mounted on the material seat (11), the support seat (12) is connected to the material seat (11), one end of the floating joint (16) is connected to the cutting cylinder (15), and the other end of the floating joint (16) is connected to the pusher (10). The limiting cylinder (13) is fixed on the cylinder plate (14), the material rod (18) cooperates with the loading plate (1-2), and a material changing handle (19) is provided on the material rod (18).
3. The automatic assembly machine for turbocharger shaft seals and piston rings according to claim 2, characterized in that: The shaft seal discharge mechanism (1) also includes a connecting column (1-3), and the support base (12) is connected to the material base (11) through the connecting column (1-3).
4. The automatic assembly machine for turbocharger shaft seals and piston rings according to claim 2, characterized in that: The shaft seal discharge mechanism (1) also includes a material shortage detection sensor (17) and a sensor mounting plate (1-1). The sensor mounting plate (1-1) is fixed on the feeding plate (1-2), and the material shortage detection sensor (17) is mounted on the sensor mounting plate (1-1).
5. The automatic assembly machine for turbocharger shaft seals and piston rings according to claim 1, characterized in that: The sealing ring discharge mechanism (2) includes a mounting base plate (21), a lifting cylinder (22), a sealing ring feeding assembly (23), a pusher (231), a sealing ring cutting detection structure (24), and a lifting cylinder mounting plate (25). The lifting cylinder (22) is fixed on the lifting cylinder mounting plate (25), and the lifting cylinder mounting plate (25) is fixed on the mounting base plate (21). The sealing ring cutting detection structure (24) is installed on the sealing ring feeding assembly (23), and the sealing ring feeding assembly (23) is connected to the lifting cylinder (22).
6. The automatic assembly machine for turbocharger shaft seals and piston rings according to claim 1, characterized in that: The shaft seal cutting transverse movement mechanism (3) includes a transverse movement cylinder (31), a shaft seal limiting member (32), and a guide groove (33). The shaft seal limiting member (32) causes the guide groove (33) to slide through the transverse movement cylinder (31).
7. The automatic assembly machine for turbocharger shaft seals and piston rings according to claim 1, characterized in that: The shaft seal positioning mechanism (4) includes a positioning cylinder (41), a positioning rod (42) and a positioning connecting plate (43). The positioning cylinder (41) is mounted on the positioning connecting plate (43), the positioning rod (42) is connected to the positioning cylinder (41), and the positioning connecting plate (43) is mounted on the assembly mechanism (5).
8. The automatic assembly machine for turbocharger shaft seals and piston rings according to claim 1, characterized in that: The unloading mechanism (6) includes an unloading mounting assembly (61), a gripper lifting cylinder (62), a forward cylinder mounting plate (63), a gripper forward cylinder (64), a gripper component (65), a gripper (66), a slide rail (67), a full material sensor (68), and a gripper cylinder (69). The unloading mounting assembly (61) is mounted on the base plate (D). The gripper lifting cylinder (62) is fixed on the unloading mounting assembly (61). The forward cylinder mounting plate (63) is connected to the gripper lifting cylinder (62). The gripper forward cylinder (64) is mounted on the forward cylinder mounting plate (63). The gripper component (65) is connected to the gripper forward cylinder (64). The gripper component (65) achieves the gripper (66) action through the gripper cylinder (69). A slide rail (67) is provided below the gripper component (65), and a full material sensor (68) is provided on one side of the slide rail (67).
9. The automatic assembly machine for turbocharger shaft seals and piston rings according to claim 1, characterized in that: The pressure ring assembly (51) includes a push rod cylinder (511), a floating head (512), a bushing (513), a push rod (514), an expansion sleeve (515), a tapered sleeve (516), a push rod cylinder mounting plate (517), a movable plate (519), a connecting plate (520), and a clamping member (521). One end of the floating head (512) is connected to the push rod (514), and the other end of the floating head (512) is connected to the push rod cylinder (511). The expansion sleeve (515) is located inside the bushing (513) and is clamped by the clamping member (521). The tapered sleeve (516) is matched and connected to the expansion sleeve (515). The bushing (513) is connected to the push rod cylinder mounting plate (517). The movable plate (519) is connected to the assembly slider mounting plate (55). The connecting plate (520) is connected to the pressure ring cylinder (56).
10. The automatic assembly machine for turbocharger shaft seals and piston rings according to claim 9, characterized in that: The expansion sleeve (515) is made of 65Mn spring steel.