A gantry hydraulic press for pressing ceiling springs

Abstract

This utility model belongs to the field of ceiling spring pressing technology, and discloses a gantry hydraulic press for pressing ceiling springs. It includes a base, a lower template connected to the base, a gantry frame connected to the base, a hydraulic rod connected to the gantry frame, a mounting seat connected to the hydraulic rod, and an upper template connected to the mounting seat. The upper and lower templates cooperate with each other. The base has a collection port and a collection groove, with the collection port communicating with the collection groove. A collection box is slidably connected to the inner wall of the collection groove. A top plate is connected to the mounting seat, and a shielding frame is slidably connected to the top plate. The shielding frame cooperates with the collection port and has a sliding groove. A slider is connected to the top plate, and the slider is slidably connected to the sliding groove. A spring is connected to the slider, and the other end of the spring is connected to the inner wall of the sliding groove. This utility model can collect debris generated during the pressing process, reducing the threat of debris scattering to the health of operators and pollution to the workshop environment.

Description

Technical Field

[0001] This utility model relates to the field of ceiling spring pressing technology, and in particular to a gantry hydraulic press for pressing ceiling springs. Background Technology

[0002] Ceiling clips, also known as nail gun clips, are widely favored in the decoration industry. During the manufacturing process of ceiling clips, the clip head and casing need to be pressed together to facilitate subsequent finishing and coloring processes. A gantry hydraulic press is commonly used for pressing the clip head and casing together.

[0003] During the pressing process, metal shavings, dust, and excess material are inevitably generated due to material cutting, plastic deformation, and friction. These waste materials fall directly onto the workbench or inside the equipment. The fine fragments are easily scattered throughout the workspace, not only seriously polluting the workshop environment and threatening the health of operators, but also some fragments falling or accumulating in the gaps of precision parts and hydraulic pipeline interfaces, mixing with oil to form difficult-to-clean sludge. In addition, the complex structure of the equipment has many dead corners that are difficult to reach with traditional cleaning tools, resulting in time-consuming, labor-intensive, and inefficient manual cleaning, which is also incomplete. Long-term accumulation can easily cause equipment wear and jamming, affecting the operating accuracy and service life of the gantry hydraulic press, increasing maintenance costs and downtime risks. Utility Model Content

[0004] The present invention aims to provide a gantry hydraulic press for pressing ceiling springs, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A gantry hydraulic press for pressing ceiling springs includes a base, a lower template connected to the base, a gantry frame connected to the base, a hydraulic rod connected to the gantry frame, a mounting base connected to the hydraulic rod, an upper template connected to the mounting base, the upper template cooperating with the lower template, a collection port and a collection groove on the base, the collection port communicating with the collection groove, a collection box slidably connected to the inner wall of the collection groove, a top plate connected to the mounting base, a shielding frame slidably connected to the top plate, the shielding frame cooperating with the collection port, a sliding groove on the shielding frame, a slider connected to the top plate, the slider slidably connected to the sliding groove, a spring connected to the slider, the other end of the spring connected to the inner wall of the sliding groove.

[0007] Preferably, the longitudinal section of the bottom wall of the collection box is funnel-shaped.

[0008] Preferably, a limiting rod is connected to the inner wall of the slide groove, the spring is sleeved on the outside of the limiting rod, and the slider is slidably connected to the limiting rod.

[0009] Preferably, the shielding frame is connected to a sealing gasket.

[0010] Preferably, the inner wall of the collection port is connected to a grid plate.

[0011] Preferably, the base has an air extraction channel, the base is connected to an air extraction pump, the air inlet of the air extraction pump is connected to the air extraction channel, and the air extraction channel is connected to a filter screen.

[0012] The beneficial effects of this technical solution compared to existing technologies are as follows:

[0013] (1) This technical solution, by setting up a top plate, a shielding frame, a spring, a sliding groove, and a slider, allows the shielding frame to fit against the base under the spring force when pressed, effectively preventing waste from splashing into the workspace, reducing the threat of debris to the health of operators and the pollution to the workshop environment, and confining the waste within the shielding frame. By setting up a collection port, a collection trough, and a collection box, it can cooperate with the shielding frame to guide the generated metal shavings, dust, and excess materials into the collection trough in a timely manner, avoiding the accumulation of waste on the workbench that affects operation or falling into the equipment and causing wear. The sliding collection box facilitates the cleaning of waste and improves maintenance efficiency. This enhances the practicality, safety, and ease of cleaning of the equipment.

[0014] (2) By setting up a collection box with a funnel-shaped longitudinal section of the inner bottom wall, waste materials such as metal shavings and dust can be guided to automatically converge to the bottom center, avoiding the waste materials from being scattered and piled up in the corners of the box.

[0015] (3) By setting a limit rod, the spring is rigidly supported by the limit rod during the compression and reset process, which can avoid the spring from twisting, jamming or failing due to force eccentricity, and ensure that the spring force is evenly applied to the slider, so that the shielding frame can be tightly attached to the base by the spring force during the pressing operation.

[0016] (4) By setting a sealing gasket, the tiny gaps between the shielding frame and the base can be filled when they are tightly fitted together, forming a flexible sealing barrier that effectively prevents metal shavings, dust and other fine waste from splashing into the workspace through the gaps. This avoids direct friction and collision between the bottom of the shielding frame and the base, reduces surface wear on both, and extends service life.

[0017] (5) By setting up a grid plate, the grid structure of the grid plate can effectively block the ceiling bullet from falling into the collection trough, prevent the ceiling bullet from causing surface damage and structural deformation due to falling and collision, ensure that the product meets the quality standards, and reduce the scrap rate.

[0018] (6) By setting up an air extraction channel and an air extraction pump, the metal shavings, dust and other waste generated during the pressing process can be actively adsorbed and quickly sucked into the collection port to improve cleaning efficiency. Attached Figure Description

[0019] Figure 1 This is a front sectional view of the present invention;

[0020] Figure 2 for Figure 1 Enlarged view of point A;

[0021] Figure 3 This is a front view of the present invention;

[0022] Figure 4 Top view of the base provided by this utility model;

[0023] Reference numerals: 1. Base; 2. Lower template; 3. Collection trough; 4. Collection box; 5. Collection port; 6. Grating plate; 7. Gantry frame; 8. Hydraulic rod; 9. Mounting seat; 10. Top plate; 11. Upper template; 12. Covering frame; 13. Sealing gasket; 14. Air pump; 15. Air extraction channel; 16. Filter screen; 17. Slide groove; 18. Spring; 19. Slider; 20. Limiting rod. Detailed Implementation

[0024] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments:

[0025] like Figure 1-4 The illustrated gantry hydraulic press for pressing ceiling springs includes a base 1, with a lower template 2 connected to the top wall of the base 1. A gantry frame 7 is connected to the top wall of the base 1, and a hydraulic rod 8 is connected to the top wall of the gantry frame 7. A mounting seat 9 is connected to the telescopic end of the hydraulic rod 8. An upper template 11 is connected to the bottom wall of the mounting seat 9, and the upper template 11 mates with the lower template 2. When the hydraulic rod 8 on the top wall of the gantry frame 7 is connected to a hydraulic power source, its telescopic end drives the mounting seat 9 to move vertically, causing the upper template 11 connected to the bottom wall of the mounting seat 9 to rise and fall accordingly. When it is necessary to press the ceiling spring, the hydraulic rod 8 pushes the upper template 11 downwards, mates with the lower template 2 on the top wall of the base 1, and applies pressure to press the ceiling spring head and shell placed between the upper and lower templates 2 together, completing the assembly process.

[0026] like Figure 1 , Figure 3-4As shown, a collection port 5 is provided on the top wall of the base 1, located around the upper template 11. A grid plate 6 is connected to the inner wall of the collection port 5, and the grid plate 6 is flush with the top wall of the base 1. A collection trough 3 is provided inside the base 1, and the collection trough 3 communicates with the collection port 5. A collection box 4 is slidably connected to the inner wall of the collection trough 3, and the longitudinal section of the bottom wall of the collection box 4 is funnel-shaped. An air extraction channel 15 is provided inside the base 1, and an air extraction pump 14 is connected to the side wall of the base 1. The air inlet of the air extraction pump 14 communicates with the air extraction channel 15, and the other end of the air extraction channel 15 communicates with the collection port 5 and is connected to a filter screen 16. The air extraction channel 15 inside the base 1 communicates with the collection port 5. After the air extraction pump 14 is started, the air in the collection port 5 and the collection trough 3 is extracted through the air extraction channel 15, so that a negative pressure is formed in the collection port 5. The negative pressure draws the waste material near the collection port 5 into the collection port 5 and into the collection box 4. This accelerates the waste collection process and reduces the dispersion of waste in the working space. The filter screen 16 connected to the air extraction channel 15 intercepts the sucked-in waste material, preventing it from entering the air extraction pump 14.

[0027] like Figure 1-3 As shown, a top plate 10 is connected to the side wall of the mounting base 9, and a shielding frame 12 is slidably connected to the side wall of the top plate 10. A sealing gasket 13 is connected to the bottom end of the shielding frame 12. When the sealing gasket 13 abuts against the base 1, the collection port 5 is completely located inside the shielding frame 12. A groove 17 is provided on the inner side wall of the shielding frame 12. A slider 19 is connected to the side wall of the top plate 10. The slider 19 is slidably connected to the groove 17. A limit rod 20 is connected to the inner wall of the groove 17. The slider 19 is slidably connected to the limit rod 20. A spring 18 is sleeved on the outer side of the limit rod 20. The two ends of the spring 18 are respectively connected to the bottom wall of the slider 19 and the inner bottom wall of the groove 17. During the pressing operation, the sealing gasket 13 abuts against the base 1, pushing the shielding frame 12 upward. The spring 18 is in a compressed state, and the resulting elastic force pushes the inside of the slide groove 17, causing the shielding frame 12 to press the sealing gasket 13 downward, so that the sealing gasket 13 and the base 1 fit tightly together, forming a sealed space, effectively preventing the waste material generated during the pressing process from splashing into the working space.

[0028] The specific implementation process is as follows:

[0029] During use, place the ceiling spring head and casing to be pressed on the lower template 2 on the top wall of the base 1, adjust its position to ensure it is directly below the upper template 11 for precise pressing. Start the hydraulic press; the hydraulic rod 8 drives the upper template 11 to move downwards slowly, pressing the ceiling spring on the lower template 2. During the pressing process, the shielding frame 12 remains closed under the force of the spring 18, and its bottom sealing gasket 13 is tightly fitted to the base 1 to prevent waste from splashing into the workspace, ensuring operator safety and a clean working environment. Start the vacuum pump 14; some of the generated waste falls into the collection box 4 in the collection trough 3 through the collection port 5 by gravity, while the other part is sucked into the collection port 5 under the negative pressure generated by the vacuum pump 14. When the collection box 4 is full of waste, pull it out of the collection trough 3 and dump the waste directly into the designated waste recycling area. After cleaning, reinsert the collection box 4 into the collection trough 3.

[0030] The above descriptions are merely embodiments of this utility model. Commonly known technical solutions and / or characteristics are not described in detail here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the technical solution of this utility model. These modifications and improvements should also be considered within the scope of protection of this utility model, and will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application should be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. A gantry hydraulic press for pressing ceiling tiles, characterized by: Includes a base (1), the base (1) is connected to a lower template (2), the base (1) is connected to a gantry frame (7), the gantry frame (7) is connected to a hydraulic rod (8), the hydraulic rod (8) is connected to a mounting base (9), the mounting base (9) is connected to an upper template (11), the upper template (11) cooperates with the lower template (2), the base (1) has a collection port (5) and a collection groove (3), the collection port (5) communicates with the collection groove (3), the inner wall of the collection groove (3) A collection box (4) is slidably connected to the mounting base (9), and a top plate (10) is connected to the top plate (10). A shielding frame (12) is slidably connected to the top plate (10). The shielding frame (12) cooperates with the collection port (5). A sliding groove (17) is provided on the shielding frame (12). A slider (19) is connected to the top plate (10). The slider (19) is slidably connected to the sliding groove (17). A spring (18) is connected to the slider (19). The other end of the spring (18) is connected to the inner wall of the sliding groove (17).

2. A gantry hydraulic press for pressing ceiling tiles as defined in claim 1, characterized in that: The longitudinal section of the bottom wall of the collection box (4) is funnel-shaped.

3. A gantry hydraulic press for pressing ceiling tiles as defined in claim 1 wherein: The inner wall of the slide (17) is connected to a limiting rod (20), the spring (18) is sleeved on the outside of the limiting rod (20), and the slider (19) is slidably connected to the limiting rod (20).

4. A gantry hydraulic press for pressing ceiling springs as described in claim 1, characterized in that: The shielding frame (12) is connected to a sealing gasket (13).

5. A gantry hydraulic press for pressing ceiling springs as described in claim 1, characterized in that: The inner wall of the collection port (5) is connected to a grid plate (6).

6. A gantry hydraulic press for pressing ceiling springs as described in claim 1, characterized in that: The base (1) has an air extraction channel (15), and the base (1) is connected to an air extraction pump (14). The air inlet of the air extraction pump (14) is connected to the air extraction channel (15), and the air extraction channel (15) is connected to a filter screen (16).

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