Corrugated board flattening device
By designing the cleaning components and clamping and pressing mechanism of the corrugated cardboard flattening device, the problem of impurity accumulation during the flattening process of corrugated cardboard was solved, achieving a more efficient flattening effect and a smoother surface.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG ZHONGBANG PACKAGING & PRINTING CO LTD
- Filing Date
- 2025-06-25
- Publication Date
- 2026-05-26
AI Technical Summary
During the flattening process of corrugated cardboard, paper scraps, dust and other impurities accumulate on the pressure rollers, resulting in uneven indentation or reduced flattening effect.
A corrugated cardboard flattening device was designed, which includes a cleaning component to adsorb and remove paper scraps and dust from the pressure roller, a clamping and pressing mechanism to ensure the stability of the corrugated cardboard, and flattening is achieved by hydraulic and motor drive.
It effectively removes impurities from the pressure rollers, improves the flattening effect, avoids uneven indentation, ensures a smooth surface for corrugated cardboard, and improves production quality.
Smart Images
Figure CN224276453U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of corrugated cardboard processing technology, specifically a corrugated cardboard flattening device. Background Technology
[0002] Corrugated cardboard boxes are made from corrugated cardboard through die-cutting, creasing, stapling, or gluing. They are a widely used packaging product, characterized by their lightweight, economical, and environmentally friendly nature, and have become an indispensable part of modern logistics. During the corrugated cardboard box manufacturing process, a corrugated cardboard flattening device uses mechanical or hydraulic methods to flatten the cardboard, ensuring a smooth surface, reducing ripples and wrinkles, and improving the overall aesthetics and structural strength of the box.
[0003] Due to the production environment and paper characteristics, corrugated cardboard may contain paper scraps and dust that are not completely removed during the production process. When these paper scraps and dust are flattened, they will accumulate on the pressure rollers of the flattening device. In addition, there are also dust and other impurities in the working environment of the flattening device. The accumulation of paper scraps, dust and other impurities on the pressure rollers will cause the roller surface to be uneven, which will lead to uneven indentation or reduced flattening effect due to the accumulation of impurities. Utility Model Content
[0004] The purpose of this invention is to provide a corrugated cardboard flattening device to address the shortcomings of existing technologies.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a corrugated cardboard flattening device, including a base, a conveyor in the middle of the base, a clamping mechanism on one side of the top surface of the base, a driving mechanism above the clamping mechanism, a U-shaped seat on one side of the clamping mechanism, the U-shaped seat being fixedly installed on the other side of the top surface of the base, a flattening component inside the U-shaped seat, pressing mechanisms on both sides of the lower part of the U-shaped seat, the flattening component being located between the two pressing mechanisms, a cleaning component on the top surface of the U-shaped seat, the lower end of the cleaning component being connected to the flattening component and corresponding to the corrugated cardboard.
[0006] As described above, a corrugated cardboard flattening device includes a clamping mechanism comprising clamping plates, a U-shaped frame, and a screw. The U-shaped frame is fixedly installed on the other side of the top surface of the base. Clamping plates are provided on both the front and rear sides inside the U-shaped frame. The clamping plates are located on the top surface of the conveyor and cooperate with the conveyor. The screw is rotatably connected to the outer side of the clamping plates. Screw sleeves are rotatably installed on both the front and rear sides below the U-shaped frame. The screw is threadedly connected to the corresponding screw sleeves. Guide rods are provided on both sides of the screw. Guide holes are opened on both the front and rear sides of the U-shaped frame. The guide rods are slidably disposed in the guide holes. One end of the guide rod is fixedly connected to the corresponding clamping plate.
[0007] As described above, the corrugated cardboard flattening device includes a drive mechanism comprising a drive motor, an L-shaped plate, and a rotating rod. A rotating rod is provided at the upper end of two screw sleeves. The rotating rod is rotatably mounted on the upper end of a U-shaped frame. Pulleys are fixedly mounted at both ends of the rotating rod and at one end of the screw sleeve. The two corresponding upper and lower pulleys are connected by a belt. The drive motor is fixedly connected to the U-shaped frame through the L-shaped plate. The output shaft of the drive motor is fixedly connected to one end of the rotating rod.
[0008] As described above, a corrugated cardboard flattening device includes a hydraulic cylinder, a U-shaped rod, and a pressure roller. The U-shaped rod is fixedly connected to the top surface inside the U-shaped seat via the hydraulic cylinder. One side of the inner wall of the U-shaped rod is rotatably connected to the pressure roller via a rotating shaft. A motor is fixedly installed on the outside of the other side of the U-shaped rod. The output shaft of the motor passes through the U-shaped rod and is rotatably connected to the U-shaped rod. The output shaft of the motor is fixedly connected to one end of the pressure roller.
[0009] As described above, a corrugated cardboard flattening device includes a pressing mechanism comprising a connecting plate, a pressing wheel, and a telescopic rod. The connecting plate is fixedly installed on the front and rear sides inside the U-shaped seat. Telescopic rods are fixedly installed on both sides of the bottom surface of the connecting plate. A mounting frame is fixedly installed on the telescopic end of the telescopic rod. A spring is fitted on the telescopic end of the telescopic rod. The upper end of the spring is fixedly connected to the telescopic rod, and the lower end of the spring is fixedly connected to the top surface of the mounting frame. The pressing wheel is rotatably installed inside the mounting frame.
[0010] As described above, a corrugated cardboard flattening device includes a cleaning assembly comprising a collection box, a fan, and a collection cover. The collection box is fixedly installed on the top surface of a U-shaped base. A fan is installed on one side of the top surface of the collection box, and an exhaust pipe is fixedly installed on the other side of the top surface of the collection box. The collection cover is located on one side of the pressure roller. The collection cover is fixedly connected to the U-shaped rod through a connecting frame. The collection cover corresponds to the pressure roller and the corrugated cardboard. The collection box and the collection cover are connected through a retractable hose. A door is hinged to the front surface of the collection box.
[0011] As described above, in a corrugated cardboard flattening device, grooves are opened on both sides inside the collection box. The front side of the groove is connected to the outside. A slider is slidably installed inside the groove. The two sliders are connected by a filter plate. The fan and the collection cover are corresponding to and cooperate with the filter plate.
[0012] Compared with the prior art, the beneficial effects of this utility model are: the cleaning component can effectively adsorb and remove paper scraps, dust and other impurities on the pressure roller and corrugated cardboard, avoiding these impurities from adhering to the corrugated cardboard during the flattening process, and reducing the problem of uneven indentation or reduced flattening effect caused by the accumulation of impurities.
[0013] The driving mechanism enables the clamping mechanism to clamp the corrugated cardboard, and the pressing mechanism can press the corrugated cardboard to a tighter position, thereby limiting the movement of the corrugated cardboard during operation and preventing it from affecting normal operation. Attached Figure Description
[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 for Figure 1 View from direction A;
[0017] Figure 3 for Figure 1 View from direction B;
[0018] Figure 4 for Figure 3 A magnified view of part of I.
[0019] Reference numerals: 1-Base, 2-Conveyor, 3-Clamping mechanism, 31-Clamping plate, 32-U-shaped frame, 33-Screw, 34-Screw sleeve, 35-Guide rod, 36-Guide hole, 4-U-shaped seat, 5-Pressure mechanism, 51-Connecting plate, 52-Pressure wheel, 53-Telescopic rod, 54-Mounting frame, 55-Spring, 6-Cleaning assembly, 61-Collection box, 62-Fan, 63-Collection cover, 64-Exhaust pipe, 65-Connecting frame, 66-Hose, 67-Box door, 68-Slide groove, 69-Slider, 610-Filter plate, 7-Drive mechanism, 71-Drive motor, 72-L-shaped plate, 73-Rotating rod, 74-Pulley, 75-Belt, 8-Flattening assembly, 81-Hydraulic cylinder, 82-U-shaped rod, 83-Pressure roller, 84-Rotating shaft, 85-Motor. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] like Figures 1 to 4As shown in the figure, this embodiment discloses a corrugated cardboard flattening device, including a base 1, a conveyor 2 disposed in the middle of the base 1, and a clamping mechanism 3 disposed on one side of the top surface of the base 1. The clamping mechanism 3 includes clamping plates 31, a U-shaped frame 32, and a screw 33. The U-shaped frame 32 is fixedly installed on the other side of the top surface of the base 1. Clamping plates 31 are provided on both the front and rear sides inside the U-shaped frame 32. The clamping plates 31 are located on the top surface of the conveyor 2 and cooperate with the conveyor 2. The screw 33 is rotatably connected to the outer side of the clamping plates 31. Threaded sleeves 34 are rotatably installed on both the front and rear sides below the U-shaped frame 32. The screw 33 is threadedly connected to the corresponding threaded sleeves 34. Guide rods 35 are provided on both sides of the screw 33. Guide holes 36 are provided on both the front and rear sides of the U-shaped frame 32. Guide rods 35 are slidably disposed in the guide holes 36. One end of the guide rod 35 is fixedly connected to the corresponding clamping plate 31. The pulley 74 below drives the corresponding screw sleeve 34 to rotate. The rotation of the screw sleeve 34 can move the screw 33. The movement of the guide rod 35 along the guide hole 36 can guide the clamping plate 31. The screw 33 can drive the clamping plate 31 to move, so that the clamping plate 31 contacts the corrugated cardboard, thereby fixing the corrugated cardboard and preventing the corrugated cardboard from moving during the operation, which would affect the flattening of the corrugated cardboard, thus improving the flattening effect of the corrugated cardboard.
[0022] A drive mechanism 7 is provided above the clamping mechanism 3. The drive mechanism 7 includes a drive motor 71, an L-shaped plate 72, and a rotating rod 73. A rotating rod 73 is provided at the upper end of the two screw sleeves 34. The rotating rod 73 is rotatably mounted on the upper end of the U-shaped frame 32. Pulleys 74 are fixedly mounted at both ends of the rotating rod 73 and at one end of the screw sleeves 34. The two corresponding upper and lower pulleys 74 are connected by a belt 75. The drive motor 71 is fixedly connected to the U-shaped frame 32 through the L-shaped plate 72. The output shaft of the drive motor 71 is fixedly connected to one end of the rotating rod 73. When the drive motor 71 is working, the output shaft of the drive motor 71 drives the upper pulley 74 to rotate through the rotating rod 73. The upper pulley 74 drives the lower pulley 74 to rotate through the belt 75. The lower pulley 74 drives the clamping mechanism 3 to rotate.
[0023] A U-shaped seat 4 is provided on one side of the clamping mechanism 3. The U-shaped seat 4 is fixedly installed on the other side of the top surface of the base 1. A flattening assembly 8 is provided inside the U-shaped seat 4. The flattening assembly 8 includes a hydraulic cylinder 81, a U-shaped rod 82 and a pressure roller 83. The U-shaped rod 82 is fixedly connected to the top surface inside the U-shaped seat 4 through the hydraulic cylinder 81. One side of the inner wall of the U-shaped rod 82 is rotatably connected to the pressure roller 83 through a rotating shaft 84. A motor 85 is fixedly installed on the outside of the other side of the U-shaped rod 82. The output shaft of the motor 85 passes through the U-shaped rod 82 and is rotatably connected to the U-shaped rod 82. The output shaft of the motor 85 is fixedly connected to one end of the pressure roller 83. When the hydraulic cylinder 81 is working, the telescopic end of the hydraulic cylinder 81 can move the flattening assembly 8 up and down, so that the pressure roller 83 can easily contact and cooperate with the corrugated cardboard. At the same time, when the motor 85 is working, the output shaft of the motor 85 can drive the pressure roller 83 to rotate, thereby realizing the flattening of the corrugated cardboard.
[0024] Both sides of the lower part of the U-shaped seat 4 are equipped with pressing mechanisms 5. The pressing mechanism 5 includes a connecting plate 51, a pressing wheel 52, and a telescopic rod 53. The connecting plate 51 is fixedly installed on the front and rear sides of the U-shaped seat 4. The telescopic rod 53 is fixedly installed on both sides of the bottom surface of the connecting plate 51. The telescopic end of the telescopic rod 53 is fixedly installed with a mounting frame 54. The telescopic end of the telescopic rod 53 is fitted with a spring 55. The upper end of the spring 55 is fixedly connected to the telescopic rod 53, and the lower end of the spring 55 is fixedly connected to the top surface of the mounting frame 54. The pressing wheel 52 is rotatably installed inside the mounting frame 54. When the corrugated cardboard to be flattened is placed on the conveyor 2, the spring 55 can push the mounting frame 54 to drive the pressing wheel 52 to move downward, so that the pressing wheel 52 contacts the corrugated cardboard, thereby pressing the corrugated cardboard and preventing the corrugated cardboard from moving during the operation.
[0025] The flattening assembly 8 is located between the two pressing mechanisms 5. A cleaning assembly 6 is installed on the top surface of the U-shaped seat 4. The cleaning assembly 6 includes a collection box 61, a fan 62, and a collection cover 63. The collection box 61 is fixedly installed on the top surface of the U-shaped seat 4. The fan 62 is installed on one side of the top surface of the collection box 61, and an exhaust pipe 64 is fixedly installed on the other side of the top surface of the collection box 61. The collection cover 63 is located on one side of the pressure roller 83. The collection cover 63 is fixedly connected to the U-shaped rod 82 via a connecting bracket 65. The collection cover 63 is connected to the pressure roller 83 and the corrugated cardboard. Correspondingly, the collection box 61 and the collection cover 63 are connected by a retractable hose 66. The front surface of the collection box 61 is hinged to the box door 67. When the fan 62 is working, it can create a negative pressure inside the collection box 61, so that the dust and paper scraps on the pressure roller 83 and the corrugated cardboard can enter the collection box 61 through the collection cover 63 and the hose 66, thereby collecting the dust and paper scraps. The gas inside the collection box 61 is discharged through the exhaust pipe 64. Opening the box door 67 can clean the dust and paper scraps inside the collection box 61.
[0026] The collection box 61 has sliding grooves 68 on both sides inside. The front of the sliding groove 68 is open to the outside. The sliding slider 69 is slidably installed inside the sliding groove 68. The two sliders 69 are connected by a filter plate 610. The fan 62 and the collection cover 63 are corresponding to and cooperate with the filter plate 610. The filter plate 610 can filter the exhaust gas to prevent dust and paper scraps from being discharged through the exhaust pipe 64 and to prevent pollution of the working environment. By moving the slider 69 in the sliding groove 68, the filter plate 610 can be removed from the collection box 61, which makes it easy to clean or replace the filter plate 610.
[0027] The lower end of the cleaning component 6 is connected to the flattening component 8 and corresponds to the corrugated cardboard.
[0028] Working principle:
[0029] The corrugated cardboard to be flattened is placed on conveyor 2. Under the action of spring 55, the mounting frame 54 is pushed, causing the pressure roller 52 to move downward, so that the pressure roller 52 contacts the corrugated cardboard, thereby pressing the corrugated cardboard and preventing it from moving during operation. The drive motor 71 works, and the output shaft of the drive motor 71 drives the upper pulley 74 to rotate through the rotating rod 73. The upper pulley 74 drives the lower pulley 74 to rotate through the belt 75. The lower pulley 74 drives the clamping mechanism 3 to rotate, and the lower pulley 74 drives the corresponding screw sleeve 34 to rotate. The rotation of the screw sleeve 34 causes the screw 33 to move. The guide rod 35 moves along the guide hole 36 to guide the clamping plate 31. The screw 33 can drive the clamping plate 31 to move, so that the clamping plate 31 contacts the corrugated cardboard, thereby fixing the corrugated cardboard and preventing it from moving during operation, which would affect the flattening of the corrugated cardboard, thus improving the flattening effect of the corrugated cardboard. Conveyor 2 works. During operation, conveyor 2 transports corrugated cardboard, while hydraulic cylinder 81 moves vertically, allowing the pressing assembly 8 to move easily between the pressure roller 83 and the corrugated cardboard. Simultaneously, motor 85 rotates, its output shaft driving the pressure roller 83 to flatten the cardboard. Fan 62 creates negative pressure within collection box 61, allowing dust and paper scraps from the pressure roller 83 and the corrugated cardboard to pass through collection cover 63 and hose 66. The gas is placed into the collection box 61 to collect dust and paper scraps. The gas inside the collection box 61 is discharged through the exhaust pipe 64. Opening the box door 67 allows the dust and paper scraps inside the collection box 61 to be cleaned. The exhaust gas is filtered by the filter plate 610 to prevent dust and paper scraps from being discharged through the exhaust pipe 64 and to prevent pollution of the working environment. The filter plate 610 can be removed from the collection box 61 by moving the slider 69 in the slide groove 68, which makes it easy to clean or replace the filter plate 610.
[0030] It should be noted that the above embodiments are only specific and clear descriptions of the technical solutions and features of this application. Solutions or features that are prior art or common knowledge to those skilled in the art will not be described in detail in the above embodiments.
[0031] Furthermore, the technical solutions of this application are not limited to the above embodiments. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A corrugated cardboard flattening device, characterized in that: The device includes a base (1), a conveyor (2) in the middle of the base (1), a clamping mechanism (3) on one side of the top surface of the base (1), a driving mechanism (7) above the clamping mechanism (3), a U-shaped seat (4) on one side of the clamping mechanism (3), the U-shaped seat (4) being fixedly installed on the other side of the top surface of the base (1), a flattening component (8) being installed inside the U-shaped seat (4), a pressing mechanism (5) being installed on both sides of the lower part of the U-shaped seat (4), the flattening component (8) being located between the two pressing mechanisms (5), a cleaning component (6) being installed on the top surface of the U-shaped seat (4), the lower end of the cleaning component (6) being connected to the flattening component (8) and corresponding to the corrugated cardboard.
2. The corrugated cardboard flattening device according to claim 1, characterized in that: The clamping mechanism (3) includes a clamping plate (31), a U-shaped frame (32), and a screw (33). The U-shaped frame (32) is fixedly installed on the other side of the top surface of the base (1). The front and rear sides of the U-shaped frame (32) are provided with clamping plates (31). The clamping plates (31) are located on the top surface of the conveyor (2) and cooperate with the conveyor (2). The screw (33) is rotatably connected to the outer side of the clamping plate (31). The front and rear sides of the U-shaped frame (32) are rotatably installed with screw sleeves (34). The screw (33) is threadedly connected to the corresponding screw sleeves (34). The screw (33) is provided with guide rods (35) on both sides. The front and rear sides of the U-shaped frame (32) are provided with guide holes (36). The guide rods (35) are slidably arranged in the guide holes (36). One end of the guide rods (35) is fixedly connected to the corresponding clamping plate (31).
3. The corrugated cardboard flattening device according to claim 1, characterized in that: The drive mechanism (7) includes a drive motor (71), an L-shaped plate (72), and a rotating rod (73). A rotating rod (73) is provided at the upper end of the two threaded sleeves (34). The rotating rod (73) is rotatably mounted on the upper end of the U-shaped frame (32). Pulleys (74) are fixedly mounted at both ends of the rotating rod (73) and at one end of the threaded sleeves (34). The two corresponding pulleys (74) are connected by a belt (75). The drive motor (71) is fixedly connected to the U-shaped frame (32) through the L-shaped plate (72). The output shaft of the drive motor (71) is fixedly connected to one end of the rotating rod (73).
4. The corrugated cardboard flattening device according to claim 1, characterized in that: The flattening assembly (8) includes a hydraulic cylinder (81), a U-shaped rod (82), and a pressure roller (83). The U-shaped rod (82) is fixedly connected to the top surface inside the U-shaped seat (4) through the hydraulic cylinder (81). One side of the inner wall of the U-shaped rod (82) is rotatably connected to the pressure roller (83) through a rotating shaft (84). A motor (85) is fixedly installed on the outside of the other side of the U-shaped rod (82). The output shaft of the motor (85) passes through the U-shaped rod (82) and is rotatably connected to the U-shaped rod (82). The output shaft of the motor (85) is fixedly connected to one end of the pressure roller (83).
5. The corrugated cardboard flattening device according to claim 1, characterized in that: The clamping mechanism (5) includes a connecting plate (51), a clamping wheel (52), and a telescopic rod (53). The connecting plate (51) is fixedly installed on the front and rear sides inside the U-shaped seat (4). The telescopic rod (53) is fixedly installed on both sides of the bottom surface of the connecting plate (51). The telescopic end of the telescopic rod (53) is fixedly installed with a mounting bracket (54). The telescopic end of the telescopic rod (53) is fitted with a spring (55). The upper end of the spring (55) is fixedly connected to the telescopic rod (53), and the lower end of the spring (55) is fixedly connected to the top surface of the mounting bracket (54). The clamping wheel (52) is rotatably installed inside the mounting bracket (54).
6. The corrugated cardboard flattening device according to claim 1, characterized in that: The cleaning assembly (6) includes a collection box (61), a fan (62), and a collection cover (63). The collection box (61) is fixedly installed on the top surface of the U-shaped seat (4). The fan (62) is installed on one side of the top surface of the collection box (61), and the exhaust pipe (64) is fixedly installed on the other side of the top surface of the collection box (61). The collection cover (63) is located on one side of the pressure roller (83). The collection cover (63) and the U-shaped rod (82) are fixedly connected by a connecting frame (65). The collection cover (63) corresponds to the pressure roller (83) and the corrugated cardboard. The collection box (61) and the collection cover (63) are connected by a retractable hose (66). The front surface of the collection box (61) is hinged with a box door (67).
7. A corrugated cardboard flattening device according to claim 6, characterized in that: The collection box (61) has sliding grooves (68) on both sides inside. The front side of the sliding groove (68) is connected to the outside. The sliding slider (69) is slidably installed inside the sliding groove (68). The two sliders (69) are connected by a filter plate (610). The fan (62) and the collection cover (63) are corresponding to and cooperate with the filter plate (610).