A flexible conveying mechanism suitable for heat treatment furnaces

Abstract

This utility model provides a flexible conveying mechanism suitable for heat treatment furnaces, characterized by: a drive module, a guide support assembly, a conveyor plate, and a screw adjustment mechanism. The drive module includes two sets of chain conveyors arranged in parallel, each with a sliding track assembly at its lower end. The screw adjustment mechanism is located at one end of each chain conveyor. Each chain conveyor includes a double chain assembly and a drive motor. The front and rear ends of the double chain assembly are respectively supported and connected by a frame. A slider is provided on the side of the frame near the screw adjustment mechanism. The guide support assembly is located between the two chain conveyors. The lower end of the conveyor plate is connected to the double chain assembly. The advantages of this utility model are: the screw adjustment mechanism allows for adjustment of the chain conveyor spacing; the guide rod and limiting structure cooperate to achieve multi-level adjustment to adapt to different workpieces; the double chain assembly and drive motor work together to ensure stable conveying of the conveyor plate, improving conveying efficiency; and the limiting cooperation between the guide rod and the conveyor plate effectively prevents deviation.

Description

Technical Field

[0001] This utility model mainly relates to the field of heat treatment furnace technology, and specifically to a flexible conveying mechanism suitable for heat treatment furnaces. Background Technology

[0002] In the field of heat treatment, the conveying of workpieces within the heat treatment furnace is a crucial step. Traditional conveying mechanisms have many significant shortcomings in practical applications. For example, in terms of adjustment, traditional mechanisms are often cumbersome to operate and difficult to flexibly adjust according to workpieces of different sizes, which greatly limits their applicability. The accuracy of guiding and positioning is also generally low, and workpiece deviation is prone to occur during the conveying process, leading to workpiece conveying errors and affecting the quality and effect of heat treatment. Furthermore, the conveying efficiency of traditional mechanisms is insufficient to meet the needs of modern industrial production, seriously hindering the overall production progress.

[0003] It should be noted that the above content falls within the scope of the inventor's technical knowledge. Due to the vast and complex nature of the technical content in this field, the above content of this application does not necessarily constitute prior art. Utility Model Content

[0004] 1. The technical problem to be solved by the utility model:

[0005] This invention provides a flexible conveying mechanism suitable for heat treatment furnaces to solve the technical problems existing in the background art.

[0006] 2. Technical Solution:

[0007] To achieve the above objectives, the technical solution provided by this utility model is as follows: a flexible conveying mechanism suitable for heat treatment furnaces, comprising a drive module, a guide support assembly, a conveying plate, and a screw adjustment mechanism. The drive module includes two sets of chain conveyors arranged in parallel, each set of chain conveyors having a sliding track assembly at its lower end. The screw adjustment mechanism is located at one end of each chain conveyor. Each chain conveyor includes a double chain assembly and a drive motor. The front and rear ends of the double chain assembly are respectively supported and connected by a frame. A slider is provided on the side of the frame near the screw adjustment mechanism. The guide support assembly is located between the two chain conveyors. The lower end of the conveying plate is connected to the double chain assembly.

[0008] Furthermore, the screw adjustment mechanism includes a fixed base and two mirror-arranged screws, one end of each screw is provided with a handwheel, and the two screws are connected to each other at adjacent points by a bushing.

[0009] Furthermore, the slider is connected to the screw, and the slider is fixed to one side of the frame.

[0010] Furthermore, the guide support assembly includes two guide rods, each with a fixed bracket rotatably connected to both ends, and a handwheel is provided at the end of the guide rod closest to the screw adjustment mechanism.

[0011] Furthermore, the guide rods are configured in a one-to-one correspondence with the conveying carrier plates, and the guide rods are provided with limiting bosses.

[0012] Furthermore, the lower end of the conveyor plate is provided with multiple limiting grooves, which are wedge-shaped and match the limiting bosses.

[0013] Furthermore, the sliding track assembly includes two parallel sliding rails, and the lower end of the frame is slidably connected to the sliding rails.

[0014] 3. Beneficial effects:

[0015] Compared with the prior art, the technical solution provided by this utility model has the following advantages:

[0016] The screw adjustment mechanism can adjust the spacing of the chain conveyor. The guide rod and the limiting structure work together to achieve multiple adjustment levels to adapt to different workpieces. The double chain assembly and the drive motor work together to ensure stable conveying of the conveyor plate and improve conveying efficiency. The guide rod and the limiting mechanism of the conveyor plate effectively prevent deviation.

[0017] It should be noted that the structures not described in this utility model are the same as or can be implemented using existing technology, and will not be elaborated here, as they do not involve the design points and improvement directions of this utility model. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a partial structural schematic diagram of the present invention;

[0020] Figure 3 This is a schematic diagram of the guide support component structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the conveyor plate structure of this utility model.

[0022] Figure label:

[0023] 1. Chain conveyor; 101. Double chain assembly; 102. Drive motor; 103. Frame; 104. Slider; 2. Guide support assembly; 201. Guide rod; 202. Fixing frame; 203. Handwheel II; 204. Limiting boss; 3. Conveyor plate; 301. Limiting groove; 4. Screw adjustment mechanism; 401. Fixed base; 402. Screw; 403. Handwheel I; 404. Bushing; 5. Sliding track assembly. Detailed Implementation

[0024] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the utility model will be more thorough and complete.

[0025] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0027] In this utility model, unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," "fixed," "provided with," and "located in" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] See attached document Figure 1-4A flexible conveying mechanism suitable for heat treatment furnaces includes a drive module, a guide support assembly 2, a conveying plate 3, and a screw adjustment mechanism 4. The drive module includes two sets of chain conveyors 1 arranged in parallel. These two sets of chain conveyors 1 are not only structurally symmetrical, but also functionally complementary. In order to achieve flexible position adjustment, the lower ends of both sets of chain conveyors 1 are provided with sliding rail groups 5, so that the chain conveyors 1 can slide smoothly on the rails. The screw adjustment mechanism 4 is located at one end of the chain conveyor 1 and is used to precisely adjust the spacing of the chain conveyors 1 to adapt to workpieces of different sizes.

[0029] As a key component of the drive module, the chain conveyor 1 consists of a double chain assembly 101 and a drive motor 102. The double chain assembly 101 is made of high-strength material, which has good wear resistance and high temperature resistance, and can work stably for a long time in the harsh environment of the heat treatment furnace. The front and rear ends of the double chain assembly 101 are supported and connected by a frame 103. The frame 103 not only provides stable support, but also ensures the correct running trajectory of the chain. On the side of the frame 103 near the screw adjustment mechanism 4, there is a slider 104. The slider cooperates with the screw adjustment mechanism 4 to realize the spacing adjustment of the chain conveyor 1.

[0030] The guide support assembly 2 is located between the two chain conveyors 1, and plays a guiding and supporting role to ensure that the conveyor plate 3 remains stable during operation. The lower end of the conveyor plate 3 is connected to the double chain group 101. When the drive motor 102 starts, the double chain group 101 drives the conveyor plate 3 to run along the track of the chain conveyor 1, thereby realizing the conveying of the workpiece.

[0031] The screw adjustment mechanism 4 is a key component for adjusting the spacing of the chain conveyor 1. It consists of a fixed base 401 and two mirror-arranged screws 402. The fixed base 401 is made of sturdy metal material to ensure the stability of the entire adjustment mechanism. The two screws 402 are mirror-symmetrically distributed and are connected to the sliders 104 of the two sets of chain conveyors 1, respectively. By rotating the screws 402, the sliders 104 can be pushed to move on the sliding track group 5, thereby achieving precise adjustment of the spacing of the chain conveyor 1.

[0032] For ease of operation, each screw 402 is equipped with a handwheel 403 at one end. The operator can drive the screw 402 to rotate by rotating the handwheel 403, thereby adjusting the spacing of the chain conveyor 1. The two screws 402 are connected by a bushing 404 at adjacent points, which ensures that the two screws 402 rotate synchronously, thereby ensuring that the spacing adjustment of the two sets of chain conveyors 1 is consistent and avoiding deviation.

[0033] The slider 104 is used to connect the screw adjustment mechanism 4 and the chain conveyor 1. It is connected to the screw 402 by a thread. When the screw 402 rotates, the slider 104 will move along the axial direction of the screw 402. At the same time, the slider 104 is fixed to one side of the frame 103. Thus, when the slider 104 moves, it will drive the frame 103 to move together, thereby realizing the adjustment of the spacing of the chain conveyor 1. The slider 104 is made of high-strength wear-resistant material and can withstand large loads and friction. The slider 104 cooperates with the slide rail of the sliding track group 5 to ensure that the slider 104 moves smoothly and without jamming or deviation.

[0034] The main function of the guide support assembly 2 is to provide guidance and support for the conveyor plate 3, ensuring that it remains stable during operation. It includes two guide rods 201, which are arranged in parallel and located on both sides of the conveyor plate 3. The two ends of the guide rods 201 are provided with fixed frames 202 that are rotatably connected to them. The fixed frames 202 are fixed to the foundation of the equipment by bolts to ensure the stability of the position of the guide rods 201.

[0035] At one end of the guide rod 201 near the screw adjustment mechanism 4, there is a handwheel 203. The operator can drive the guide rod 201 to rotate by rotating the handwheel 203. The guide rod 201 is made of high-strength steel and its surface is specially treated, which has good wear resistance and high temperature resistance. It can work stably for a long time in the harsh environment of the heat treatment furnace. The guide rod 201 is set one-to-one with the conveyor plate 3, and each guide rod 201 corresponds to one conveyor plate 3. This can ensure that each conveyor plate 3 can be accurately guided and supported. A limiting boss 204 is provided on the guide rod 201. The boss cooperates with the limiting groove 301 at the lower end of the conveyor plate 3 to play a role in precise guidance. The limiting boss 204 is made of wear-resistant material and can withstand the weight and friction of the conveyor plate 3 to ensure its long-term stable operation.

[0036] The conveyor plate 3 is the component that directly supports the workpiece, and its lower end has multiple limiting grooves 301. These limiting grooves 301 are wedge-shaped and match the limiting bosses 204 on the guide rod 201. When the conveyor plate 3 is placed on the guide rod 201, the limiting bosses 204 will embed into the limiting grooves 301, thereby achieving precise positioning of the conveyor plate 3. The wedge-shaped design of the limiting grooves 301 not only increases the stability of positioning, but also plays a guiding role during the operation of the conveyor plate 3, ensuring that the conveyor plate 3 moves along the correct trajectory. The number and position of the limiting grooves 301 can be adjusted according to the size and shape of the workpiece to adapt to different production needs.

[0037] The sliding track assembly 5 includes two parallel sliding rails. These two sliding rails are made of high-strength steel and have been precision machined to have good flatness and wear resistance. The lower end of the frame 103 is slidably connected to the sliding rails, so that when the screw adjusting mechanism 4 drives the slider 104 to move, the frame 103 will slide smoothly along the sliding rails, thereby realizing the spacing adjustment of the chain conveyor 1.

[0038] The design of the sliding track group 5 not only ensures that the chain conveyor 1 is stable and smooth during adjustment, but also bears the weight of the chain conveyor 1 and the workpiece, ensuring the stability of the entire mechanism. The two ends of the slide rail are equipped with stops to prevent the frame 103 from going out of range during sliding, thus playing a safety protection role.

[0039] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A flexible conveying mechanism suitable for heat treatment furnaces, characterized in that: The system includes a drive module, a guide support assembly (2), a conveyor plate (3), and a screw adjustment mechanism (4). The drive module includes two sets of chain conveyors (1) arranged in parallel. Each set of chain conveyors (1) has a sliding track assembly (5) at its lower end. The screw adjustment mechanism (4) is located at one end of the chain conveyor (1). The chain conveyor (1) includes a double chain assembly (101) and a drive motor (102). The front and rear ends of the double chain assembly (101) are respectively supported and connected by a frame (103). The frame (103) has a slider (104) on the side near the screw adjustment mechanism (4). The guide support assembly (2) is located between the two chain conveyors (1). The lower end of the conveyor plate (3) is connected to the double chain assembly (101).

2. The flexible conveying mechanism suitable for a heat treatment furnace according to claim 1, characterized in that: The screw adjustment mechanism (4) includes a fixed base (401) and two mirror-arranged screws (402). One end of each screw (402) is provided with a handwheel (403), and the two screws (402) are connected to each other by a bushing (404).

3. A flexible conveying mechanism suitable for a heat treatment furnace according to claim 2, characterized in that: The slider (104) is connected to the screw (402), and the slider (104) is fixed to one side of the frame (103).

4. A flexible conveying mechanism suitable for a heat treatment furnace according to claim 1, characterized in that: The guide support assembly (2) includes two guide rods (201), and the guide rods (201) are provided with fixed frames (202) rotatably connected to both ends. The guide rods (201) are provided with a handwheel (203) at one end near the screw adjustment mechanism (4).

5. A flexible conveying mechanism suitable for a heat treatment furnace according to claim 4, characterized in that: The guide rod (201) is provided in a one-to-one correspondence with the conveying plate (3), and the guide rod (201) is provided with a limiting boss (204).

6. A flexible conveying mechanism suitable for a heat treatment furnace according to claim 5, characterized in that: The lower end of the conveyor plate (3) is provided with multiple limiting grooves (301), the limiting grooves (301) are wedge-shaped and match the limiting boss (204).

7. A flexible conveying mechanism suitable for a heat treatment furnace according to claim 1, characterized in that: The sliding track assembly (5) includes two parallel sliding rails, and the lower end of the frame (103) is slidably connected to the sliding rails.

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