A whisker collection device with purification function
By integrating purification, dust removal, screening, and drying functions, the whisker collection device solves the problem of insufficient processing in existing devices, achieving efficient purification and high-quality collection of whiskers, and improving the use effect and production efficiency of whiskers.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI FENGZHU NEW MATERIAL TECH
- Filing Date
- 2025-06-24
- Publication Date
- 2026-05-26
AI Technical Summary
Existing whisker collection devices do not have sufficient processing steps, resulting in poor performance of whisker materials in subsequent use. They also lack purification functions and cannot effectively remove impurities from the surface of the whiskers, thus affecting the quality of the whiskers.
A whisker collection device integrating purification, dust removal, screening, and drying functions was designed. It uses an ultrasonic generator and purification liquid for purification, a dust removal fan and filter screen for dust removal, an electric heating tube and drying fan for drying, and a movable rake and sieve plate for screening, thus achieving multiple processing.
It achieves efficient dust removal, purification, screening and drying of whiskers, improves the quality and collection efficiency of whiskers, reduces production costs and equipment maintenance costs, and ensures high cleanliness and uniform specifications of whiskers.
Smart Images
Figure CN224280558U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of whisker production equipment technology, and in particular to a whisker collection device with purification function. Background Technology
[0002] Whiskers are fibers that form naturally or grow as single crystals under controlled conditions. They have very small diameters, do not contain defects found in typical materials, and have highly ordered atomic arrangements, thus their strength is close to that of a perfect crystal. The processing and production of whiskers requires a collection device to gather the whisker material after production.
[0003] The existing material collection method involves directly packaging the produced whisker material without sufficient processing steps, including screening and dehumidification. This results in the whisker material not achieving good performance when added to the market later, making it inconvenient to use. Furthermore, existing whisker collection devices lack purification capabilities, failing to effectively remove impurities from the whisker surface, thus affecting whisker quality. Utility Model Content
[0004] The purpose of this invention is to solve the problems in the existing technology where there is insufficient processing of the whisker material and the existing whisker collection device does not have a purification function, which cannot effectively remove impurities on the surface of the whiskers and affects the quality of the whiskers.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a whisker collection device with purification function, comprising: a support and casters; a collection component, fixedly installed on the upper end of the support; a collection box, disposed at the bottom of the collection component; a feeding component, fixedly connected to one side of the collection component, and having a guide groove through the collection component to guide the whiskers into the collection component; a dust removal component, fixedly disposed on both sides of the upper end of the collection component; a purification component, fixedly installed on one side of the feeding component; and a drying component, disposed through the back of the support.
[0006] The technical advantages of adopting the above-mentioned further solution are as follows: through the coordinated operation of various components, the functions of dust removal, purification, drying, and screening in the whisker collection process are realized. The dust removal component filters dust, the purification component removes impurities, the drying component dehumidifies, and in conjunction with the screening of the collection component, the quality of the whiskers is ensured, collection efficiency and product quality are improved, and potential problems in subsequent use are reduced.
[0007] In a preferred embodiment, the purification component includes: a purification chamber, which is fixedly installed on the left side wall of the feeding component, with a nozzle for spraying purification liquid into the feeding component fixedly connected to its upper end, and an injection port fixedly connected to its top.
[0008] The technical effect of adopting the above-mentioned further solution is that the purification chamber, nozzle and liquid injection port of the purification component work together. The purification liquid is added through the liquid injection port and sprayed into the feeding component by the nozzle to perform preliminary purification of the whiskers. This can effectively remove impurities on the surface of the whiskers, improve the cleanliness of the whiskers, provide a good foundation for subsequent collection and processing, ensure the quality of the whisker products, and enhance the professionalism and practicality of the device in the whisker processing stage.
[0009] In a preferred embodiment, the collection assembly includes: a collection box, fixedly installed on the right side wall of the feeding assembly, with a screen plate inclinedly arranged above it; and a rake, movably arranged on the screen plate, with a first telescopic rod fixedly connected thereto, the other end of which is fixedly connected to a hydraulic shaft, which can move along the axial direction of the screen plate.
[0010] The technical advantages of adopting the above-mentioned further solution are as follows: In the collection assembly, the inclined screen plate, in conjunction with the movable rake, achieves efficient screening and grading of whiskers. The hydraulic shaft drives the first telescopic rod to move the rake along the axis of the screen plate, turning and pushing the whiskers to prevent screen hole blockage and improve screening efficiency; whiskers of different specifications are separated by the screen plate, ensuring that the collected whiskers are of uniform specifications and of excellent quality, providing a reliable guarantee for subsequent processing applications.
[0011] In a preferred embodiment, the feeding assembly includes: a feeding box, fixedly disposed between the collection box and the purification chamber, with a feeding hopper extending through its upper end; and a feeding frame, inclinedly disposed in the feeding box, with cylinders fixedly disposed at the four corners of its upper end, and a second telescopic rod fixedly connected to the other end of the cylinder, the second telescopic rod being fixedly connected to the feeding frame.
[0012] The technical effect of adopting the above-mentioned further solution is that the feeding component receives the whiskers through the feeding hopper, and the tilting feeder, together with the adjustable cylinder and the second telescopic rod, can flexibly adjust the feeding height and angle to ensure that the whiskers enter the collection box smoothly.
[0013] In a preferred embodiment, the drying assembly includes: a heating box welded to the back of the collection box, with several electric heating tubes fixedly connected inside; and multiple drying fans fixedly installed on the back of the heating box to blow the heat generated by the heating box into the collection box.
[0014] The technical effect of adopting the above-mentioned further solution is that the drying component generates heat through the electric heating tube, and the drying fan efficiently transports the heat to the collection box to quickly and evenly dry the whiskers, effectively removing moisture from the surface and inside of the whiskers.
[0015] In a preferred embodiment, the dust removal assembly includes: a dust removal box, which is fixedly installed on both sides of the feed rack at the top of the feed box, and a dust suction hood is installed on its upper surface. A dust suction fan and a filter screen are fixedly installed inside the dust removal box, which can suck up the dust at the feed rack.
[0016] The technical effect of adopting the above-mentioned further solution is that the dust removal component accurately captures dust at the feed rack through the dust collection hood, and the dust collection fan draws the dust-laden air into the dust collection box. After being intercepted and filtered by the filter screen, dust and impurities are effectively isolated, preventing dust from contaminating the whiskers, ensuring a clean feeding environment, and improving the quality of whisker collection.
[0017] In a preferred embodiment, the purification assembly further includes: a circulation pipe, one end of which is fixedly connected to the lower end of the purification chamber; the circulation pipe is equipped with a valve and a circulation pump; and the purification chamber is also equipped with a filter plate and an ultrasonic generator.
[0018] The technical advantages of adopting the above-mentioned further solution are as follows: the purification component uses an ultrasonic generator to produce cavitation, deeply stripping away whisker impurities; the circulation pipe, circulation pump, and filter plate work together to achieve the recycling of the purification liquid. This not only ensures the cleanliness of the purification liquid by filtering out impurities through the filter plate, but also reduces purification liquid loss, lowers operating costs, and continuously and efficiently purifies whiskers, improving product quality and production economy.
[0019] In a preferred embodiment, sealing gaskets are provided at the connection between the collection box and the dust removal box, as well as at the connection between the collection box and the guide groove.
[0020] The technical effect of adopting the above-mentioned further solution is that: a sealing gasket is set at the connection between the collection box and the dust removal box and the guide channel, which effectively prevents the leakage of dust, impurities and purification liquid, ensures the efficient operation of the dust removal components, and avoids external pollutants from entering the collection box and affecting the quality of the whiskers.
[0021] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0022] 1. This utility model device integrates multiple functions such as purification, dust removal, screening, and drying. The purification component uses an ultrasonic generator and purification liquid to effectively remove impurities from the surface of the whiskers through cavitation; the dust removal component uses a dust extraction fan and filter screen to prevent dust from contaminating the whiskers; the sieve plate, together with an anti-clogging mechanism, achieves precise screening; the drying component removes moisture and surface water from the whiskers, ensuring the quality of the whiskers in all aspects and making them more in line with production requirements.
[0023] 2. In this utility model, the purification liquid circulation filtration structure realizes the reuse of purification liquid through circulation pipe, filter and circulation pump, reduces the consumption of purification liquid and reduces production costs; the sealing structure of collection box and the reasonable design between each component effectively reduce the loss of whiskers in the collection process and improve production efficiency; at the same time, the good dust removal effect reduces equipment maintenance costs and personnel protection costs, and improves the overall economy of the device. Attached Figure Description
[0024] Figure 1 A three-dimensional structural diagram of a whisker collection device with purification function provided by this utility model;
[0025] Figure 2 A magnified structural diagram of the feeding component of a whisker collection device with purification function provided by this utility model;
[0026] Figure 3 A magnified structural diagram of the collection component of a whisker collection device with purification function provided by this utility model;
[0027] Figure 4 An enlarged structural diagram of the drying component of a whisker collection device with purification function provided by this utility model;
[0028] Figure 5 A schematic diagram of the internal structure of the feeding component of a whisker collection device with purification function provided by this utility model;
[0029] Figure 6 An enlarged structural schematic diagram of a dust removal component of a whisker collection device with purification function provided by this utility model;
[0030] Figure 7 This is an enlarged structural diagram of the purification component of a whisker collection device with purification function provided by this utility model.
[0031] Legend:
[0032] 1. Support; 2. Casters; 3. Collection assembly; 301. Collection box; 302. Screen plate; 303. Grab rake; 304. Hydraulic shaft; 305. First telescopic rod; 4. Feeding assembly; 401. Feed box; 402. Feed guide frame; 403. Cylinder; 404. Second telescopic rod; 405. Feed hopper; 5. Guide groove; 6. Purification assembly; 601. Purification chamber; 602. Nozzle; 603. Circulation pipe; 604. Liquid injection port; 7. Collection box; 8. Drying assembly; 801. Heating box; 802. Electric heating tube; 803. Drying fan; 9. Dust removal assembly; 901. Dust removal box; 902. Dust suction hood; 903. Filter screen. Detailed Implementation
[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0034] Please see Figure 1-7 This utility model provides a technical solution: a whisker collection device with purification function, including a support 1, and universal wheels 2 are fixedly installed at the four corners of the bottom of the support 1, which can realize the flexible movement of the device;
[0035] The collecting component 3 is fixedly installed on the upper surface of the support 1 and is the core load-bearing structure of the entire device. The collecting box 7 is fitted into the bottom opening of the collecting component 3 to facilitate the collection of whiskers.
[0036] The feeding component 4 is fixedly connected to one side of the collecting component 3, and a through guide groove 5 is opened between the feeding component 4 and the collecting component 3. The guide groove 5 is inclined and can smoothly guide the whiskers into the collecting component 3 by gravity.
[0037] The dust removal components 9 are fixedly installed on both sides of the upper end of the collection component 3 and are tightly connected to the collection component 3 to ensure that the dust generated during the collection process can be effectively adsorbed.
[0038] The purification component 6 is fixedly installed on one side of the feeding component 4;
[0039] The drying component 8 is installed through the back of the support 1, and its air outlet is connected to the inside of the collection component 3 through a high-temperature resistant soft pipe to achieve the drying treatment of the whiskers.
[0040] like Figure 1-7 As shown, the purification chamber 601 of the purification component 6 is fixed to the left side wall of the feeding component 4 by welding. The two are connected by a sealed welded pipe to ensure that the purification liquid is transmitted without leakage. The nozzle 602 is installed at the upper end of the purification chamber 601 through a threaded interface. The nozzle 602 has a flow guide channel inside. With the help of a high-pressure pump, the purification liquid can be sprayed evenly on the whiskers in the feeding component 4 in a fan-shaped mist to achieve efficient purification. The liquid injection port 604 at the top of the purification chamber 601 adopts a threaded cap design to facilitate the addition of purification liquid and prevent evaporation.
[0041] In addition, one end of the circulation pipe 603 is connected to the lower end of the purification chamber 601 via a flange. Valves and a circulation pump are installed sequentially on the pipe. The purification chamber 601 is equipped with a multi-layer stepped filter plate and an ultrasonic generator. The circulation pump drives the purification liquid to circulate, the filter plate intercepts impurities, and the purification liquid is recycled. The ultrasonic generator generates high-frequency vibrations and uses the cavitation effect of ultrasound to generate a large number of microbubbles in the purification liquid. These bubbles are rapidly generated and broken on the surface of the whiskers, generating a strong impact force and micro-jet, thereby removing impurities from the surface of the whiskers and enhancing the cleaning effect.
[0042] like Figure 1-7 As shown, the collection box 301 of the collection component 3 is welded and fixed to the right side wall of the feeding component 4. The screen plate 302 above the collection box 301 is welded to the inner wall of the collection box 301. The tilt angle of the screen plate 302 can be adjusted according to the characteristics of the whiskers, so that the whiskers can be screened under the force of gravity and the push of the grab rake 303. The grab rake 303 is hinged to the first telescopic rod 305. The other end of the first telescopic rod 305 is movably connected to the hydraulic shaft 304. The hydraulic shaft 304 is controlled by the hydraulic station to extend and retract, driving the grab rake 303 to move along the axis of the screen plate 302, screening materials of different sizes, making the collected whisker materials more uniform and improving the subsequent use effect. Sealing gaskets are embedded at the connection between the collection box 301, the dust removal box 901, and the guide groove 5. They are tightened by pressure strips and bolts to effectively prevent dust and whiskers from overflowing and ensure a clean operating environment for the device.
[0043] like Figure 1-7 As shown, the feeding box 401 of the feeding assembly 4 is precisely connected to the collection box 301 and the purification chamber 601. The upper end of the feeding box 401 is provided with a feeding hopper 405 to facilitate the rapid pouring of whiskers. The feed guide 402 is movably installed inside the feeding box 401. Its upper four corners are respectively hinged to the second telescopic rod 404. The other end of the second telescopic rod 404 is connected to the cylinder 403. The cylinder 403 is fixed on the top of the feeding box 401. By controlling the extension and retraction of the cylinder 403, the second telescopic rod 404 is driven to change the height of the feed guide 402, thereby controlling the whiskers to enter the collection box 301 through the guide groove 5.
[0044] like Figure 1-7 As shown, the dust collection box 901 of the dust collection component 9 is fixedly installed on both sides of the feed rack 402 at the upper end of the feed box 401. The dust collection box 901 is equipped with a dust suction hood 902. The dust suction fan inside works with the filter screen 903 to generate negative pressure, which sucks in the dust around the feed rack 402 and filters and purifies it.
[0045] like Figure 1-7As shown, the heating box 801 of the drying component 8 is welded to the back of the collection box 301. Multiple sets of electric heating tubes 802 are evenly distributed inside the box. The drying fan 803 on the back of the heating box 801 is connected to the inside of the heating box 801 through the air duct, which can quickly and evenly blow the heat generated by the electric heating tubes 802 into the collection box 301 to efficiently dry the whiskers.
[0046] Working Principle: This equipment is a whisker collection device with a purification function. In use, first move the device to the whisker production discharge point, aligning the feed hopper 405 of the feeding assembly 4 with the discharge port. Turn on the dust collection fan in the dust removal assembly 9, drawing in external dust through the dust collection hood 902. The dust is then drawn into the dust collection box 901, where the filter screen 903 filters out dust and impurities, ensuring no air pollution during material collection and reducing harm to processing personnel.
[0047] Then, turn on the control switch of cylinder 403 in the feeding assembly 4. Cylinder 403 drives the second telescopic rod 404, so that the feed rack 402 is adjusted to the bottom of the feeding box 401, so that the whiskers can be completely immersed in the purification liquid. Turn on the nozzle 602 of the purification assembly 6 to spray the purification liquid in the purification chamber 601 into the feeding box 401 to purify the whiskers and remove surface impurities. At the same time, open the valve and circulation pump on the circulation pipe 603 to circulate the purification liquid between the purification chamber 601 and the nozzle 602 to realize the reuse of the purification liquid. The ultrasonic generator starts synchronously and uses the ultrasonic cavitation effect to enhance the purification effect.
[0048] Then, the cylinder 403 and the second telescopic rod 404 are used to lift the feed rack 402 to the lower end, which abuts against the guide groove 5. The whiskers enter the collection box 301 of the collection assembly 3 through the guide groove 5 and fall onto the inclined screen plate 302. The hydraulic shaft 304 is activated, which drives the first telescopic rod 305, thereby causing the grab rake 303 to move along the axis of the screen plate 302 to screen and turn the whiskers on the screen plate 302, so that whiskers of different sizes and qualities are separated on the screen plate 302. The whiskers that meet the requirements move to the bottom of the collection box 301. At the same time, the electric heating tube 802 and the drying fan 803 in the drying assembly 8 are turned on. The electric heating tube 802 generates heat, and the drying fan 803 blows the heat into the collection box 301 to dry the whiskers in the collection box 301, remove the moisture on the surface and inside of the whiskers, and improve the dryness and quality of the whiskers. After being screened and dried, the whiskers finally fall into the collection box 7 at the bottom of the collection component 3, completing the whisker collection process.
[0049] The above are merely preferred embodiments of this utility model and are not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from the technical solution of this utility model shall still fall within the protection scope of this utility model.
Claims
1. A whisker collection device with purification function, comprising: The support (1) and the caster wheel (2) are characterized in that: The collection component (3) is fixedly installed on the upper end of the support (1); A collection box (7) is located at the bottom of the collection component (3); The feeding component (4) is fixedly connected to one side of the collecting component (3), and a guide groove (5) is provided through the collecting component (3) to guide the whiskers into the collecting component (3); The dust removal component (9) is fixedly installed on both sides of the upper end of the collection component (3); The purification component (6) is fixedly installed on one side of the feeding component (4); The drying component (8) is disposed through the back of the support (1).
2. The whisker collection device with purification function according to claim 1, characterized in that: The purification component (6) includes: The purification chamber (601) is fixedly installed on the left side wall of the feeding assembly (4), and a nozzle (602) for spraying the purification liquid into the feeding assembly (4) is fixedly connected to its upper end, and an injection port (604) is fixedly connected to its top.
3. The whisker collection device with purification function according to claim 1, characterized in that: The collection component (3) includes: The collection box (301) is fixedly installed on the right side wall of the feeding assembly (4), and a sieve plate (302) is inclined above it; A grabber (303) is movably mounted on a screen plate (302), and a first telescopic rod (305) is fixedly connected to it. The other end of the first telescopic rod (305) is fixedly connected to a hydraulic shaft (304), which can move along the axial direction of the screen plate (302).
4. The whisker collection device with purification function according to claim 1, characterized in that: The feeding assembly (4) includes: The feed box (401) is fixedly installed between the collection box (301) and the purification chamber (601), and a feed hopper (405) is provided through its upper end; The feeding frame (402) is inclinedly set in the feeding box (401), and the upper four corners are fixedly equipped with cylinders (403). The other end of the cylinders (403) is fixedly connected to a second telescopic rod (404), and the second telescopic rod (404) is fixedly connected to the feeding frame (402).
5. The whisker collection device with purification function according to claim 1, characterized in that: The drying assembly (8) includes: A heating box (801) is welded to the back of a collection box (301), and several electric heating tubes (802) are fixedly connected inside it. Several sets of drying fans (803) are fixedly installed on the back of the heating box (801) to blow the heat generated by the heating box (801) into the collection box (301).
6. The whisker collection device with purification function according to claim 1, characterized in that: The dust removal component (9) includes: The dust collection box (901) is fixedly installed on both sides of the feed rack (402) at the upper end of the feed box (401). A dust suction hood (902) is installed on its upper surface. A dust suction fan and a filter screen (903) are fixedly installed inside the dust collection box (901) to suck up the dust at the feed rack (402).
7. The whisker collection device with purification function according to claim 1, characterized in that: The purification component (6) also includes: A circulation pipe (603) is fixedly connected at one end to the lower end of the purification chamber (601); The circulation pipe (603) is equipped with a valve and a circulation pump, and the purification chamber (601) is also equipped with a filter plate and an ultrasonic generator.
8. The whisker collection device with purification function according to claim 3, characterized in that: Sealing gaskets are provided at the connection between the collection box (301) and the dust removal box (901) and at the connection between the collection box (301) and the guide groove (5).