A vibratory compaction device for excavators

Abstract

A vibratory compaction device for excavators, applicable to the field of compaction equipment, includes: a housing assembly, a connecting unit, a vibratory compactor, and an extension unit. The connecting unit is slidably connected to the upper end of the housing assembly, the vibratory compactor is fixed inside the housing assembly, and the extension unit is detachably fixed to the vibratory compactor. This device addresses the problems mentioned in the background art: existing compaction methods, where workers manually operate vibratory compactors to compact the foundation, are time-consuming and laborious, and the vibration transmitted to the worker's hand can easily cause instability in the grip; existing vibratory compactors fixed to the excavator have a simple structure, requiring operators to operate the compactor remotely from the excavator cab; and the compactor generates a large amount of dust during operation, which can affect the operator's visibility. Furthermore, this device also solves the problem that existing compactors only compact from the surface downwards and cannot perform compaction work deep within the ground.

Description

Technical Field

[0001] This utility model belongs to the field of compaction devices, and in particular a vibratory compaction device for excavators. Background Technology

[0002] During construction, the foundation needs to be compacted to increase its stability and durability. The current compaction method involves workers using handheld vibratory compactors, which is time-consuming and labor-intensive. The vibration transmitted to the workers' hands can also cause them to lose their grip. Existing vibratory compactors fixed to excavators have a simple structure, but the operators operate the compactors remotely from inside the excavator cab. The compactors generate a lot of dust during operation, which can affect the operator's vision and the working environment. Furthermore, existing compactors only compact the ground from the surface downwards and cannot compact the ground deep within the surface. Summary of the Invention

[0003] The purpose of this invention is to solve the aforementioned problems in the existing technology and provide a vibratory compaction device for excavators.

[0004] A vibratory compaction device for an excavator includes: a housing assembly, a connecting unit, a vibratory compactor, and an extension unit. The connecting unit is slidably connected to the upper end of the housing assembly, the vibratory compactor is fixed inside the housing assembly, and the extension unit is detachably fixed to the vibratory compactor.

[0005] The outer casing assembly includes: an outer casing, a raised edge, sliding pillars, a spring, and a collection cover. The lower end of the outer casing is provided with an opening, and the lower end of the peripheral side of the outer casing is provided with a raised edge, which is inclined. Multiple sliding pillars are fixed to the upper end of the outer casing, and a spring is fitted on each sliding pillar. A collection cover is fixed to the inner top surface of the outer casing, and a filter screen is provided on the bottom surface of the collection cover. A vibratory compactor is fixed inside the outer casing and is located below the collection cover.

[0006] The connecting unit includes: a sliding plate, a fixed frame, a first positioning hole, a connecting base, a dust removal device, and a positioning bolt. The sliding plate is slidably connected to multiple sliding columns. The spring is disposed below the sliding plate. A fixed frame is disposed at the upper end of the sliding plate. Multiple through positioning holes are arranged in a circumferential array on the fixed frame. The connecting base is rotatably connected to the fixed frame. Multiple through positioning holes are arranged in a circumferential array on the connecting base. The multiple positioning holes correspond one-to-one with the multiple first positioning holes. A dust removal device is fixedly disposed on the sliding plate. The dust removal device is fixedly connected to the collection cover. The positioning bolt slides through one of the first positioning holes and one of the second positioning holes.

[0007] The dust removal device includes: a dust collection box, an air pump, a dust collection bag, and a hose. The dust collection box is fixed on the sliding plate. The air pump is fixed at the upper end of the dust collection box. The air inlet of the air pump is fixedly inserted into the dust collection box. The dust collection bag is detachably fixed inside the dust collection box. One end of the hose is fixedly connected to the bottom surface of the dust collection box, and the other end of the hose is fixedly connected to the collection hood.

[0008] The extension unit includes: a fixed plate, screws, a pressure plate, an extension rod, and a sleeve. The upper end of the fixed plate has multiple screws, each screw is slidably connected to a pressure plate, and each screw is screwed to a nut. The lower end of the pressure plate is fixed with an extension rod. The sleeve is slidably fitted onto the extension rod and fixed by a set screw. Multiple extension rods and sleeves are provided.

[0009] Compared with the prior art, the beneficial effects of this utility model are:

[0010] This utility model provides a vibratory compaction device for excavators, which can solve the problems mentioned in the background art: the existing compaction methods, which require workers to hand-hold vibratory compactors to compact the foundation, are time-consuming and laborious, and the vibration transmitted to the worker's hand can easily cause instability in the grip; the existing vibratory compactors fixed by the excavator have a simple structure, and the operator operates the compactor remotely from the excavator cab, which generates a lot of dust during operation, affecting the operator's vision in the cab and also affecting the working environment; and it can also solve the problem that the existing compactors compact from the ground surface downwards and cannot compact deep into the ground. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0012] Figure 2 This is a side view of the connecting unit;

[0013] Figure 3 This is a schematic diagram of the extended unit structure;

[0014] Figure 4 This is a schematic diagram of the outer casing assembly structure. Detailed Implementation

[0015] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of the utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the protection scope of this utility model.

[0016] A vibratory compaction device for an excavator includes: a housing assembly 1, a connecting unit 2, a vibratory compactor 3, and an extension unit 4. The connecting unit 2 is slidably connected to the upper end of the housing assembly 1, the vibratory compactor 3 is fixed inside the housing assembly 1, and the extension unit 4 is detachably fixed to the vibratory compactor 3.

[0017] The outer casing assembly 1 includes: an outer casing 1-1, a raised edge 1-2, a sliding column 1-3, a spring 1-4, and a collection cover 1-5. The lower end of the outer casing 1-1 is provided with an opening. The lower end of the peripheral side of the outer casing 1-1 is provided with a raised edge 1-2, which is inclined. Multiple sliding columns 1-3 are fixed to the upper end of the outer casing 1-1. A spring 1-4 is fitted on each sliding column 1-3. A collection cover 1-5 is fixed to the inner top surface of the outer casing 1-1. A filter screen is provided on the bottom surface of the collection cover 1-5. A vibratory compactor 3 is fixed inside the outer casing 1-1 and is located below the collection cover 1-5.

[0018] The connecting unit 2 includes: a sliding plate 2-1, a fixing frame 2-2, a positioning hole 1 2-3, a connecting base 2-4, a dust removal device 2-5, and a positioning bolt 2-6. The sliding plate 2-1 is slidably connected to a plurality of sliding columns 1-3. The spring 1-4 is disposed below the sliding plate 2-1. The fixing frame 2-2 is disposed at the upper end of the sliding plate 2-1. The fixing frame 2-2 is provided with a plurality of through positioning holes 1 2-3 arranged in a circumferential array. The connecting base 2-4 is rotatably connected to the fixing frame 2-2. The connecting base 2-4 is provided with a plurality of through positioning holes 2-2 arranged in a circumferential array. The plurality of positioning holes 2-2 correspond one-to-one with the plurality of positioning holes 1 2-3. The dust removal device 2-5 is fixedly fixed on the sliding plate 2-1. The dust removal device 2-5 is fixedly connected to the collection cover 1-5. The positioning bolt 2-6 slides through one of the positioning holes 1 2-3 and the positioning hole 2-3.

[0019] The dust removal device 2-5 includes: a dust collection box 2-5-1, an air pump 2-5-2, a dust collection bag 2-5-3, and a hose 2-5-4. The dust collection box 2-5-1 is fixed on the sliding plate 2-1. The air pump 2-5-2 is fixed at the upper end of the dust collection box 2-5-1. The air inlet end of the air pump 2-5-2 is fixedly inserted into the dust collection box 2-5-1. The dust collection bag 2-5-3 is detachably fixed inside the dust collection box 2-5-1. One end of the hose 2-5-4 is fixedly connected to the bottom surface of the dust collection box 2-5-1, and the other end of the hose 2-5-4 is fixedly connected to the collection cover 1-5.

[0020] The extension unit 4 includes: a fixing plate 4-1, screws 4-2, a pressure plate 4-3, an extension rod 4-4, and a sleeve 4-5. The upper end of the fixing plate 4-1 has multiple screws 4-2, and a pressure plate 4-3 is slidably connected to each screw 4-2. A nut is screwed onto each screw 4-2. The lower end of the pressure plate 4-3 is fixed with an extension rod 4-4. The sleeve 4-5 is slidably fitted onto the extension rod 4-4 and fixed by a set screw. Multiple extension rods 4-4 and sleeves 4-5 are provided.

[0021] Furthermore, the vibratory compactor model 3 is the hydraulic vibratory compactor VC120S. This is an existing technology that is purchased externally, so it will not be described in detail. The vibratory compactor is controlled by the excavator's hydraulic system.

[0022] Furthermore, the air pump 2-5-2 model is a 5.5KW vortex air pump. This is an existing technology that is purchased externally, so it will not be described in detail. It is powered by the excavator's electrical system.

[0023] Working principle:

[0024] In use, the mounting bracket 2-2 is detachably fixed to the excavator boom. The vibratory compactor 3 is then placed against the surface to be compacted via the excavator boom. The vibratory compactor 3 performs the compaction operation. The raised edge 1-2 helps to block dust and prevent its spread. Powering on the air pump 2-5-2 creates negative pressure inside the dust collection box 2-5-1, drawing the dust generated by the vibratory compactor 3 through the collection hood 1-5. The dust then moves along the hose 2-5-4 into the dust collection box 2-5-1. After the dust is filtered out by the dust collector bag 2-5-3, the gas is discharged through the air pump 2-5-2. The above method can effectively deal with the dust generated by the vibratory compactor 3, ensuring the operator's visibility and purifying the construction environment. The dust collector bag 2-5-3 can be disassembled and cleaned regularly to ensure the dust removal effect. The vibration generated by the vibratory compactor 3 during operation is longitudinal. The vibration is transmitted to the sliding column 1-3 through the outer shell 1-1, causing the sliding column 1-3 to slide up and down along the sliding plate 2-1. At the same time, the spring 1-4 is continuously compressed and reset, which can cancel the vibration and prevent the vibration from being transmitted to the excavator, causing the excavator parts to loosen or be damaged. The spring 1-4 is a helical spring.

[0025] Remove the positioning bolt 2-6 and push the sliding plate 2-1 to drive the fixed frame 2-2 to rotate along the connecting base 2-4. The angle of the sliding plate 2-1 can be adjusted, which in turn can adjust the angle of the vibratory compactor 3. After adjusting the angle, insert the positioning bolt 2-6 to reset it and fix the angle. The above method can be used to perform the compaction operation on the slope.

[0026] When deep ground compaction is required, the fixing plate 4-1 is placed against the bottom surface of the vibrating plate of the vibratory compactor 3, and then the pressure plate 4-3 is pressed onto the top surface of the vibrating plate and fixed with nuts, thus completing the fixing of the fixing plate 4-1. The length of the sleeve 4-5 can be adjusted by sliding it along the extension rod 4-4, and adjusted according to the required compaction depth. After adjusting the length, it is fixed with the set screw. During operation, the extension rod 4-4 and the sleeve 4-5 are inserted into the ground surface. The vibration of the vibratory compactor 3 is transmitted to the extension rod 4-4 and the sleeve 4-5 through the vibrating plate and the fixing plate 4-1, thus compacting deep ground. At the same time, the fixing plate 4-1 can compact the ground surface, realizing combined operation and increasing the compaction speed.

[0027] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A vibratory compaction device for excavators, characterized in that: include: The outer shell assembly (1), the connecting unit (2), the vibratory compactor (3) and the extension unit (4) are provided. The connecting unit (2) is slidably connected to the upper end of the outer shell assembly (1). The vibratory compactor (3) is fixed inside the outer shell assembly (1). The extension unit (4) is detachably fixed on the vibratory compactor (3).

2. The vibratory compaction device for an excavator according to claim 1, characterized in that: The outer casing assembly (1) includes: an outer casing (1-1), a raised edge (1-2), a sliding column (1-3), a spring (1-4), and a collection cover (1-5). The lower end of the outer casing (1-1) is provided with an opening. The lower end of the peripheral side of the outer casing (1-1) is provided with a raised edge (1-2). The raised edge (1-2) is inclined. Multiple sliding columns (1-3) are fixed at the upper end of the outer casing (1-1). A spring (1-4) is fitted on each sliding column (1-3). A collection cover (1-5) is fixed on the inner top surface of the outer casing (1-1). A filter screen is provided on the bottom surface of the collection cover (1-5). A vibratory compactor (3) is fixed inside the outer casing (1-1). The vibratory compactor (3) is located below the collection cover (1-5).

3. A vibratory compaction device for an excavator according to claim 2, characterized in that: The connecting unit (2) includes: a sliding plate (2-1), a fixing frame (2-2), a positioning hole (2-3), a connecting base (2-4), a dust removal device (2-5), and a positioning bolt (2-6). The sliding plate (2-1) is slidably connected to a plurality of sliding columns (1-3). The spring (1-4) is located below the sliding plate (2-1). The fixing frame (2-2) is located at the upper end of the sliding plate (2-1). A plurality of through positioning holes are arranged in a circular array on the fixing frame (2-2). (2-3) The connecting base (2-4) is rotatably connected to the fixing frame (2-2). The connecting base (2-4) is provided with a circumferential array of multiple through positioning holes II. The multiple positioning holes II correspond one-to-one with the multiple positioning holes I (2-3). A dust removal device (2-5) is fixed on the sliding plate (2-1). The dust removal device (2-5) is fixedly connected to the collection cover (1-5). The positioning bolt (2-6) slides through one of the positioning holes I (2-3) and the positioning hole II.

4. A vibratory compaction device for an excavator according to claim 3, characterized in that: The dust removal device (2-5) includes: a dust removal box (2-5-1), an air pump (2-5-2), a dust removal bag (2-5-3), and a hose (2-5-4). The dust removal box (2-5-1) is fixed on the sliding plate (2-1). The air pump (2-5-2) is fixed at the upper end of the dust removal box (2-5-1). The air inlet end of the air pump (2-5-2) is fixedly inserted into the dust removal box (2-5-1). The dust removal bag (2-5-3) is detachably fixed inside the dust removal box (2-5-1). One end of the hose (2-5-4) is fixedly connected to the bottom surface of the dust removal box (2-5-1), and the other end of the hose (2-5-4) is fixedly connected to the collection cover (1-5).

5. A vibratory compaction device for an excavator according to claim 1, characterized in that: The extension unit (4) includes: a fixing plate (4-1), a screw (4-2), a pressure plate (4-3), an extension rod (4-4), and a sleeve (4-5). The upper end of the fixing plate (4-1) has multiple screws (4-2), each screw (4-2) is slidably connected to a pressure plate (4-3), and each screw (4-2) is screwed with a nut. The lower end of the pressure plate (4-3) is fixed with an extension rod (4-4). The sleeve (4-5) is slidably fitted on the extension rod (4-4) and fixed by a set screw. Multiple extension rods (4-4) and sleeves (4-5) are provided.

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