A steam boiler inner wall flushing and cleaning device

By designing a steam boiler inner wall flushing and cleaning device with an adjustable brush plate and fixed shaft spacing, the problem of poor applicability of existing devices has been solved, enabling flexible cleaning and efficient inner wall flushing of boilers of different diameters.

CN224284579UActive Publication Date: 2026-05-26LIAONING HEXUN BIOTECHNOLOGY DEV CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LIAONING HEXUN BIOTECHNOLOGY DEV CO LTD
Filing Date
2025-10-23
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

The distance between the brush plate and the rotating shaft of existing boiler cleaning devices is fixed and cannot be adjusted, making it difficult to adapt to boilers of different diameters and difficult to install and remove in small boilers.

Method used

A steam boiler inner wall flushing and cleaning device with adjustable brush plate and fixed shaft distance was designed. The brush plate can be flexibly adjusted through a hydraulic cylinder and motor-driven bevel gear system, and a water tank and spray system are provided for inner wall flushing.

Benefits of technology

The applicability and cleaning effect of the cleaning device have been improved, making it suitable for boilers of different sizes, and the cleaning effect on the inner wall is enhanced by spraying water.

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Abstract

This utility model relates to the field of cleaning device technology, and provides a steam boiler inner wall flushing and cleaning device, including a base plate; a support seat is installed on the upper end of the base plate, a bracket is installed on the top of the support seat, and a fixed shaft is rotatably installed on the top of the bracket. The steam boiler inner wall flushing and cleaning device provided by this utility model allows for adjustment of the distance between the brush plate and the fixed shaft by pulling up and down the connecting sleeve during use. When encountering a boiler with a small opening, the brush plate can be placed close to the fixed shaft and then removed. This device adapts to various boiler sizes through flexible adjustment of the brush plate position, thereby effectively improving its applicability. Water in the water tank is pumped to the fixed shaft and sprayed onto the inner wall of the boiler from the spray nozzles on the surface of the fixed shaft. This design allows for precise flushing of the boiler's inner wall, thereby improving the cleaning effect of the device.
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Description

Technical Field

[0001] This utility model belongs to the field of cleaning device technology, and in particular relates to a steam boiler inner wall flushing and cleaning device. Background Technology

[0002] A boiler is an energy conversion device. The energy input to a boiler can be in the form of chemical energy from fuel, electrical energy, or thermal energy from high-temperature flue gas. After conversion by the boiler, steam, high-temperature water, or organic heat carriers with a certain amount of thermal energy are output. After a long period of use, the inner wall of the boiler needs to be cleaned to facilitate subsequent use.

[0003] To make cleaning the inner wall of boilers easier, boilers are currently generally cleaned using mechanical equipment. This typically involves a rotating shaft that drives a brush plate to rotate and scrape around the inner wall of the boiler. However, this mechanism currently has some drawbacks in actual use. The distance between the brush plate and the rotating shaft is fixed and cannot be adjusted, making it difficult to clean boilers of different diameters. Furthermore, when encountering smaller boilers, it is difficult to insert or remove the cleaning mechanism from the boiler. Utility Model Content

[0004] This utility model provides a steam boiler inner wall flushing and cleaning device, which aims to solve the problems of poor applicability of current boiler cleaning mechanisms and the fixed size of the cleaning mechanism that cannot be adjusted.

[0005] This utility model is implemented as follows: a steam boiler inner wall flushing and cleaning device includes a base plate; a support seat is installed at the upper end of the base plate, a bracket is installed on the top of the support seat, a fixed shaft is rotatably installed on the top of the bracket, a motor is installed on the top of the bracket, the bracket extends above the top of the bracket, the output shaft of the motor and the surface of the bracket are fitted with a set of meshing bevel gears, a first fixing block is installed below the fixed shaft, a first connecting rod is hinged to the side of the first fixing block, the other end of the first connecting rod is connected to a connecting plate, the surface of the connecting plate has a sliding groove and a slider is slidably connected thereto, the other end of the first connecting rod is hinged to the slider, a connecting sleeve is slidably sleeved on the surface of the fixed shaft, a second connecting rod is hinged to the side of the connecting sleeve, a second fixing block is installed on the side of the connecting plate, the second connecting rod is hinged to the second fixing block, and a brush plate is installed on the outer side of the connecting plate.

[0006] Preferably, the bracket is slidably mounted on top of the support base, and a hydraulic cylinder is installed inside the support base, with the output shaft of the hydraulic cylinder connected to the bracket.

[0007] Preferably, a water tank cleaning device is installed on the top of the bracket, a water pump is installed inside the water tank, the water outlet pipe of the water tank is connected to a fixed shaft through a sealed bearing, and the fixed shaft has a hollow structure inside and a spray nozzle on its surface.

[0008] Preferably, a hanger is installed on the top of the connecting sleeve, a limiting sleeve is connected to the top of the hanger, the limiting sleeve is sleeved on the surface of the fixed shaft, a groove is provided on the front side of the limiting sleeve, and a pull rod is slidably inserted into the groove. A locking block is connected to the inner end of the pull rod, and a spring is sleeved on the outside of the pull rod. The surface of the fixed shaft is provided with locking grooves that are adapted to the locking blocks at equal intervals from top to bottom.

[0009] Preferably, the outer wall of the connecting plate has a groove, and the rear end of the brush plate is inserted into the groove of the outer wall of the connecting plate and is limited by a pin.

[0010] Preferably, the brush plates are provided in two sets, and the two sets of brush plates have the same mounting structure and are symmetrically distributed about a fixed axis.

[0011] Compared with the prior art, the embodiments of this application have the following main advantages:

[0012] When in use, the connecting sleeve can be pulled up and down to adjust the distance between the brush plate and the fixed shaft. When encountering a boiler with a small opening, the brush plate can be placed close to the fixed shaft and then removed. This device can adapt to boilers of various sizes by flexibly adjusting the position of the brush plate, thereby effectively improving the applicability of the device. Water in the water tank is transferred to the fixed shaft by a water pump and sprayed onto the inner wall of the boiler from the spray nozzle on the surface of the fixed shaft. This setting can accurately rinse the inner wall of the boiler, thereby improving the cleaning effect of the device. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0014] Figure 2 This is a top view sectional diagram of the limiting sleeve of this utility model;

[0015] Figure 3 This is a top view cross-sectional diagram of the brush plate connection structure of this utility model;

[0016] In the diagram: 1. Base plate; 2. Support base; 3. Bracket; 4. Hydraulic cylinder; 5. Fixed shaft; 6. Motor; 7. Bevel gear; 8. First fixing block; 9. First connecting rod; 10. Connecting plate; 11. Slider; 12. Connecting sleeve; 13. Second connecting rod; 14. Second fixing block; 15. Brush plate; 16. Water tank; 17. Sealed bearing; 18. Spray nozzle; 19. Hanger; 20. Limit sleeve; 21. Pull rod; 22. Locking block; 23. Spring; 24. Pin. Detailed Implementation

[0017] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.

[0018] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0019] This utility model provides a steam boiler inner wall flushing and cleaning device, such as... Figure 1-3As shown, the system includes a base plate 1, a support base 2 mounted on the upper end of the base plate 1, a bracket 3 mounted on the top of the support base 2, a fixed shaft 5 rotatably mounted on the top of the bracket 3, a motor 6 mounted on the top of the bracket 3, and the bracket 3 extending above the top of the bracket 3. A set of meshing bevel gears 7 are mounted on the output shaft of the motor 6 and the surface of the bracket 3. A first fixing block 8 is mounted below the fixed shaft 5. A first connecting rod 9 is hinged to the side of the first fixing block 8. The other end of the first connecting rod 9 is connected to a connecting plate 10. A sliding groove is formed on the surface of the connecting plate 10, and a slider 11 is slidably connected thereto. The other end of the first connecting rod 9 is hinged to the slider 11. A connecting sleeve 12 is slidably sleeved on the surface of the fixed shaft 5. A second connecting rod 13 is hinged to the side of the connecting sleeve 12. A second fixing block 14 is mounted on the side of the connecting plate 10. The connecting rod 13 is hinged to the second fixing block 14. A brush plate 15 is installed on the outer side of the connecting plate 10. When using this device, the steam boiler to be cleaned can be placed above the bottom plate 1. Then, the motor 6 is started. The motor 6 drives the fixed shaft 5 to rotate through a bevel gear 7. The fixed shaft 5 drives the connecting plate 10 to rotate through the first connecting rod 9 and the second connecting rod 13. At this time, the brush plate 15 on the outer side of the connecting plate 10 scrapes and cleans the inner wall of the boiler. When it is necessary to clean boilers of different diameters, the distance between the brush plate 15 and the fixed shaft 5 can be adjusted by pulling the connecting sleeve 12 up and down. When encountering a boiler with a small opening, the brush plate 15 can be placed close to the fixed shaft 5 and then put in and taken out. This device can adapt to boilers of different sizes by flexibly adjusting the position of the brush plate 15, thereby effectively improving the applicability of the device.

[0020] The bracket 3 is slidably mounted on the top of the support base 2. The support base 2 is equipped with a hydraulic cylinder 4. The output shaft of the hydraulic cylinder 4 is connected to the bracket 3. By setting the left and right hydraulic cylinders 4, after the hydraulic cylinders 4 are started, the fixed shaft 5 is raised or lowered through the bracket 3. This setting makes it easy to put the brush plate 15 into the boiler or take it out of the boiler.

[0021] A water tank cleaning device 16 is installed on the top of the bracket 3. A water pump is installed inside the water tank 16. The water outlet pipe of the water tank 16 is connected to the fixed shaft 5 through a sealed bearing 17. The fixed shaft 5 has a hollow structure inside and a spray nozzle 18 on its surface. With the water tank 16 installed, the water in the water tank 16 is transferred to the fixed shaft 5 by the water pump and sprayed onto the inner wall of the boiler from the spray nozzle 18 on the surface of the fixed shaft 5. This setup can accurately rinse the inner wall of the boiler, thereby improving the cleaning effect of the device.

[0022] A hanger 19 is installed on the top of the connecting sleeve 12. A limiting sleeve 20 is connected to the top of the hanger 19. The limiting sleeve 20 is sleeved on the surface of the fixed shaft 5. A groove is opened on the front side of the limiting sleeve 20, and a pull rod 21 is slidably inserted into the groove. A locking block 22 is connected to the inner end of the pull rod 21, and a spring 23 is sleeved on the outside of the pull rod 21. The surface of the fixed shaft 5 has slots that are adapted to the locking block 22, which are evenly spaced from top to bottom. By setting the limiting sleeve 20, the limiting sleeve 20 is fixed by the cooperation of the spring 23 and the locking block 22. The connecting sleeve 12 is positioned in this way. This fixing method is simple and easy to operate, which improves the convenience of adjusting the brush plate 15. At the same time, placing the limiting sleeve 20 close to the top of the fixed shaft 5 can improve the convenience of operation.

[0023] The outer wall of the connecting plate 10 has a groove. The rear end of the brush plate 15 is inserted into the groove of the outer wall of the connecting plate 10 and is limited by the pin 24. The brush plate 15 is installed on the side of the connecting plate 10 by sliding insertion and is limited by the pin 24. The brush plate 15 is made detachable to facilitate cleaning and replacement later.

[0024] Two sets of brush plates 15 are provided. The two sets of brush plates 15 have the same installation structure and are symmetrically distributed around the fixed axis 5. By setting two sets of brush plates 15, the cleaning can be more efficient and can be closely attached to the inner wall of the boiler to improve the cleaning effect.

[0025] It should be noted that, for the sake of simplicity, the foregoing embodiments are all described as a series of actions. However, those skilled in the art should understand that the present invention is not limited to the described order of actions, as some steps may be performed in other orders or simultaneously according to the present invention. Furthermore, those skilled in the art should also understand that the embodiments described in the specification are preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.

[0026] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative. For instance, the division of units described above may be implemented in other ways in practice. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; indirect coupling or communication connections between devices or units may be telecommunications or other forms.

[0027] The units described above as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0028] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A steam boiler inner wall flushing and cleaning device, characterized in that, Includes a base plate (1): a support base (2) is installed on the upper end of the base plate (1), a bracket (3) is installed on the top of the support base (2), a fixed shaft (5) is rotatably installed on the top of the bracket (3), a motor (6) is installed on the top of the bracket (3), the bracket (3) extends to the top of the bracket (3), a set of meshing bevel gears (7) are installed on the output shaft of the motor (6) and the surface of the bracket (3), a first fixing block (8) is installed below the fixed shaft (5), a first connecting rod (9) is hinged to the side of the first fixing block (8), the ... The other end of the connecting rod (9) is connected to a connecting plate (10). The surface of the connecting plate (10) is provided with a sliding groove and a slider (11) is slidably connected thereto. The other end of the first connecting rod (9) is hinged to the slider (11). The surface of the fixed shaft (5) is slidably fitted with a connecting sleeve (12). The side of the connecting sleeve (12) is hinged to a second connecting rod (13). The side of the connecting plate (10) is fitted with a second fixing block (14). The second connecting rod (13) is hinged to the second fixing block (14). The outside of the connecting plate (10) is fitted with a brush plate (15).

2. The steam boiler inner wall flushing and cleaning device as described in claim 1, characterized in that, The bracket (3) is slidably mounted on the top of the support base (2), and a hydraulic cylinder (4) is installed inside the support base (2). The output shaft of the hydraulic cylinder (4) is connected to the bracket (3).

3. The steam boiler inner wall flushing and cleaning device as described in claim 1, characterized in that, A water tank (16) is installed on the top of the bracket (3). A water pump is installed inside the water tank (16). The water outlet pipe of the water tank (16) is connected to the fixed shaft (5) through a sealed bearing (17). The fixed shaft (5) has a hollow structure inside and a spray nozzle (18) is opened on its surface.

4. The steam boiler inner wall flushing and cleaning device as described in claim 1, characterized in that, The top of the connecting sleeve (12) is equipped with a hanger (19), and the top of the hanger (19) is connected to a limiting sleeve (20). The limiting sleeve (20) is sleeved on the surface of the fixed shaft (5). The front side of the limiting sleeve (20) is provided with a groove, and a pull rod (21) is slidably inserted in the groove. The inner end of the pull rod (21) is connected to a locking block (22), and a spring (23) is sleeved on the outside of the pull rod (21). The surface of the fixed shaft (5) is provided with slots that are adapted to the locking block (22) at equal intervals from top to bottom.

5. A steam boiler inner wall flushing and cleaning device as described in claim 1, characterized in that, The outer wall of the connecting plate (10) is provided with a groove, and the rear end of the brush plate (15) is inserted into the groove on the outer wall of the connecting plate (10) and is limited by a pin (24).

6. The steam boiler inner wall flushing and cleaning device as described in claim 1, characterized in that, The brush plate (15) is provided in two sets, and the two sets of brush plates (15) have the same installation structure and are symmetrically distributed around the fixed axis (5).