Intelligent air-cooled condensing unit

Abstract

The utility model relates to the technical field of condensing units, in particular to an intelligent air-cooled condensing unit which comprises a supporting base and a machine frame arranged on the top of the supporting base, a compressor, an air storage tank and a heat dissipation frame are fixedly installed on the top of the supporting base, and a controller is arranged on the top of the compressor. A temperature sensor is arranged on the right side of the controller, a communicating pipe is arranged on the front side of the compressor, an axial flow fan is arranged on the right side of a heat dissipation frame, a heat dissipation copper pipe is arranged in the heat dissipation frame, a maintenance plate is arranged on the rear side of the rack, and a through hole is formed in the surface of the rear side of the maintenance plate; the intelligent air-cooled condensing unit comprises a rack, a mounting groove is formed in the right side surface of the rack, a dust filtering plate is arranged in the mounting groove, and a connecting mechanism is arranged between the dust filtering plate and the mounting groove. And the downtime of the condensing unit is effectively reduced.

Description

Technical Field

[0001] This utility model relates to the field of condensing unit technology, specifically to an intelligent air-cooled condensing unit. Background Technology

[0002] Air-cooled condensing units are condensers commonly used in refrigeration units and industrial cooling water systems. They use air cooling and do not require a water source. Compared with other condensing methods, they do not need to be connected to a water source and can be used in various environmental conditions. They have significant advantages, especially in situations where water resources are scarce or difficult to obtain. They also reduce water treatment costs and are more environmentally friendly.

[0003] Currently used intelligent air-cooled condensing units mostly employ fixed dust filter structures. This method involves fixing the dust filter plates to the frame with bolts, which requires a significant amount of disassembly time during maintenance, leading to increased equipment downtime and hindering subsequent use. Furthermore, these condensing units largely rely on local manual control, resulting in poor remote interaction capabilities and difficulty in achieving dynamic airflow adjustment, thus reducing their intelligent performance.

[0004] In summary, this utility model solves the problems in the background art by designing an intelligent air-cooled condensing unit. Utility Model Content

[0005] The purpose of this invention is to provide an intelligent air-cooled condensing unit to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An intelligent air-cooled condensing unit includes a support base and a frame mounted on top of the support base. A compressor, an air storage tank, and a heat sink are fixedly mounted on the top of the support base. A controller is mounted on top of the compressor, and a temperature sensor is mounted on the right side of the controller. A connecting pipe is mounted on the front side of the compressor. An axial flow fan is mounted on the right side of the heat sink, and a heat dissipation copper pipe is installed inside the heat sink. A maintenance plate is mounted on the rear side of the frame, and a through hole is provided on the rear surface of the maintenance plate. An installation groove is provided on the right side surface of the frame, and a dust filter plate is installed inside the installation groove. A connecting mechanism is provided between the dust filter plate and the installation groove.

[0008] The connecting mechanism includes a sieve plate, positioning holes, and magnetic grooves. The sieve plate is located on the right side of the frame, and positioning columns and magnetic columns are fixedly installed on the left side of the sieve plate. The positioning holes and magnetic grooves are both opened on the right side surface of the frame.

[0009] As a preferred embodiment of this utility model, the end of the connecting pipe furthest from the compressor is connected to both ends of the heat dissipation copper pipe.

[0010] As a preferred embodiment of this utility model, the heat dissipation copper pipes are arranged in a serpentine manner around the inner wall of the heat dissipation frame, the axial flow fan is connected to the inner wall of the heat dissipation frame, and the right side of the axial flow fan is in contact with the inner wall of the mounting groove.

[0011] As a preferred embodiment of this utility model, the temperature sensor and the axial flow fan are electrically connected to the controller via wires, and the controller is wirelessly connected to the back-end terminal via an Internet of Things module.

[0012] As a preferred embodiment of this utility model, the left side of the sieve plate completely covers the right side of the mounting groove, and the right side surface of the dust filter plate is in contact with the left side of the sieve plate.

[0013] As a preferred embodiment of this utility model, the positioning column and the magnetic column are both arranged symmetrically about the left central axis of the sieve plate.

[0014] As a preferred embodiment of this utility model, the positioning post is fitted into the positioning hole, and the magnetic suction post is magnetically attracted to the magnetic suction groove.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. In this utility model, an intelligent air-cooled condensing unit is provided. By utilizing the structural design in the connecting mechanism, the sieve plate can be quickly positioned through the contact between the positioning column and the positioning hole. The combination of the magnetic column and the magnetic groove ensures a stable contact between the sieve plate and the dust filter plate, which facilitates the subsequent disassembly and maintenance of the dust filter plate and effectively reduces the downtime of the condensing unit.

[0017] 2. In this utility model, by setting up an intelligent air-cooled condensing unit, the structural design of the temperature sensor and controller, combined with the Internet of Things module, enables remote adjustment of the axial fan speed, thereby improving the intelligent performance of the condensing unit. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is an exploded structural diagram of the connecting mechanism of this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the heat sink bracket of this utility model.

[0021] In the diagram: 1. Support base; 2. Frame; 201. Maintenance plate; 2011. Through hole; 202. Mounting slot; 203. Dust filter plate; 3. Compressor; 301. Controller; 3011. Temperature sensor; 302. Connecting pipe; 4. Air storage tank; 5. Heat sink; 501. Axial flow fan; 502. Copper heat dissipation pipe; 6. Connecting mechanism; 601. Screen plate; 602. Positioning hole; 603. Magnetic groove; 604. Positioning post; 605. Magnetic post. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0023] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, and several embodiments of the utility model will be provided. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and complete.

[0024] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0026] For examples, please refer to Figure 1-3 This utility model provides a technical solution:

[0027] A smart air-cooled condensing unit includes a support base 1 and a frame 2 mounted on top of the support base 1. A compressor 3, an air storage tank 4, and a heat sink 5 are fixedly mounted on the top of the support base 1. A controller 301 is mounted on the top of the compressor 3. A temperature sensor 3011 is mounted on the right side of the controller 301. A connecting pipe 302 is mounted on the front side of the compressor 3. An axial flow fan 501 is mounted on the right side of the heat sink 5. A heat dissipation copper pipe 502 is mounted inside the heat sink 5. A maintenance plate 201 is mounted on the rear side of the frame 2. A through hole 2011 is provided on the rear surface of the maintenance plate 201. An installation groove 202 is opened on the right side surface of the frame 2. A dust filter plate 203 is mounted inside the installation groove 202. A connecting mechanism 6 is provided between the dust filter plate 203 and the installation groove 202.

[0028] Specifically, the end of the connecting pipe 302 away from the compressor 3 is connected to the beginning and end of the heat dissipation copper pipe 502. The heat dissipation copper pipe 502 is serpentinely distributed around the inner wall of the heat dissipation frame 5. The axial flow fan 501 is connected to the inner wall of the heat dissipation frame 5. The right side of the axial flow fan 501 is in contact with the inner wall of the mounting groove 202.

[0029] In this embodiment, the turbulent heat dissipation can be achieved by the cooperation of the heat dissipation copper pipe 502 and the axial flow fan 501, thereby reducing the operating temperature of the compressor 3.

[0030] Specifically, the temperature sensor 3011 and the axial flow fan 501 are electrically connected to the controller 301 via wires, and the controller 301 is wirelessly connected to the back-end terminal via an Internet of Things module.

[0031] In this implementation scheme, the temperature sensor 3011 can monitor the temperature inside the rack 2 in real time and feed it back to the back-end terminal through the Internet of Things module. The controller 301 is mainly used to adjust the wind speed of the axial fan 501, which meets the intelligent requirements of the condensing unit.

[0032] In this embodiment, please refer to Figure 1 and Figure 2 The connecting mechanism 6 includes a sieve plate 601, a positioning hole 602 and a magnetic suction groove 603. The sieve plate 601 is located on the right side of the frame 2. The positioning post 604 and the magnetic suction post 605 are fixedly installed on the left side of the sieve plate 601 respectively. The positioning hole 602 and the magnetic suction groove 603 are both opened on the right side surface of the frame 2.

[0033] Specifically, the left side of the sieve plate 601 completely covers the right side of the mounting groove 202, the right side surface of the dust filter plate 203 is in contact with the left side of the sieve plate 601, the positioning post 604 and the magnetic suction post 605 are symmetrically arranged about the left central axis of the sieve plate 601, the positioning post 604 is fitted into the positioning hole 602, and the magnetic suction post 605 is magnetically attracted to the magnetic suction groove 603.

[0034] In this embodiment, the magnetic column 605 is made of neodymium iron boron permanent magnet. The positioning column 604 is mainly used to contact the positioning hole 602 to ensure that the position of the screen plate 601 will not deviate. The magnetic column 605 is mainly used to magnetically attract the magnetic groove 603 to provide axial attraction force for the screen plate 601, ensuring that the screen plate 601 and the dust filter plate 203 are tightly attached, which facilitates the subsequent disassembly of the dust filter plate 203 and meets the needs of maintenance personnel.

[0035] The working process of this utility model is as follows: When using an intelligent air-cooled condensing unit, the dust filter plate 203 is moved to contact the inner wall of the mounting groove 202, thereby moving the sieve plate 601. With the positioning post 604 and the positioning hole 602 in close contact, the sieve plate 601 is positioned relative to the frame 2. The magnetic attraction of the magnetic column 605 and the magnetic groove 603 provides axial adsorption force to the sieve plate 601, resulting in a stable connection between the sieve plate 601 and the surface of the frame 2. This achieves rapid installation of the dust filter plate 203 and also facilitates dust removal. The plate 203 can be easily disassembled, providing convenience for maintenance personnel. Then, the axial fan 501 is started. The axial fan 501 can perform turbulent heat dissipation on the surface of the heat dissipation copper pipe 502, thereby reducing the operating temperature of the compressor 3. The temperature sensor 3011 can monitor the temperature inside the frame 2 in real time, and the controller 301 and the Internet of Things module feed the data back to the back-end terminal. The back-end terminal then adjusts the airflow speed of the axial fan 501 through the controller 301 based on the feedback data, thereby improving the intelligent performance of the condensing unit and meeting the needs of the users.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intelligent air-cooled condensing unit, comprising a support base (1) and a frame (2) disposed on top of the support base (1), characterized in that: The top of the support base (1) is fixedly installed with a compressor (3), an air tank (4) and a heat sink (5). The top of the compressor (3) is equipped with a controller (301). The right side of the controller (301) is equipped with a temperature sensor (3011). The front side of the compressor (3) is equipped with a connecting pipe (302). The right side of the heat sink (5) is equipped with an axial flow fan (501). The heat sink (5) is equipped with a heat dissipation copper pipe (502). The rear side of the frame (2) is equipped with a maintenance plate (201). The rear surface of the maintenance plate (201) has a through hole (2011). The right side surface of the frame (2) is provided with an installation groove (202). The installation groove (202) is equipped with a dust filter plate (203). The dust filter plate (203) and the installation groove (202) are connected by a connecting mechanism (6). The connecting mechanism (6) includes a sieve plate (601), a positioning hole (602), and a magnetic suction groove (603). The sieve plate (601) is located on the right side of the frame (2). A positioning column (604) and a magnetic suction column (605) are fixedly installed on the left side of the sieve plate (601). The positioning hole (602) and the magnetic suction groove (603) are both opened on the right side surface of the frame (2).

2. The intelligent air-cooled condensing unit according to claim 1, characterized in that: The end of the connecting pipe (302) away from the compressor (3) is connected to the beginning and end of the heat dissipation copper pipe (502).

3. The intelligent air-cooled condensing unit according to claim 1, characterized in that: The heat dissipation copper pipe (502) is serpentinely wrapped around the inner wall of the heat dissipation frame (5). The axial flow fan (501) is connected to the inner wall of the heat dissipation frame (5). The right side of the axial flow fan (501) is in contact with the inner wall of the mounting groove (202).

4. The intelligent air-cooled condensing unit according to claim 1, characterized in that: The temperature sensor (3011) and the axial flow fan (501) are electrically connected to the controller (301) via wires, and the controller (301) is wirelessly connected to the back-end terminal via an Internet of Things module.

5. The intelligent air-cooled condensing unit according to claim 1, characterized in that: The left side of the sieve plate (601) completely covers the right side of the mounting groove (202), and the right side surface of the dust filter plate (203) is in contact with the left side of the sieve plate (601).

6. The intelligent air-cooled condensing unit according to claim 1, characterized in that: The positioning column (604) and the magnetic column (605) are both arranged symmetrically about the left central axis of the sieve plate (601).

7. The intelligent air-cooled condensing unit according to claim 1, characterized in that: The positioning post (604) is fitted into the positioning hole (602), and the magnetic suction post (605) is magnetically attracted to the magnetic suction groove (603).

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