A high-temperature melting device for waste stainless steel

By introducing a purification chamber and a multi-layer filtration system into the high-temperature melting device for waste stainless steel, the problem of smoke and harmful gas emissions during the melting process has been solved, achieving effective pollution reduction and health protection.

CN224285376UActive Publication Date: 2026-05-26ZHANGJIAGANG BAOPU STEEL PROCESSING CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHANGJIAGANG BAOPU STEEL PROCESSING CO LTD
Filing Date
2025-05-30
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Existing high-temperature melting equipment for scrap stainless steel directly emits fumes, harmful gases, and volatile organic compounds during the melting process, leading to serious air pollution and health risks.

Method used

It adopts a purification box and a multi-layer filtration system, including glass fiber filter, polyester fiber filter, ceramic fiber filter, activated carbon filter and flame-retardant paper filter. The suction pump draws in the smoke and harmful substances and filters them layer by layer to reduce the emission of harmful substances.

Benefits of technology

It effectively removes smoke and harmful substances, reduces environmental pollution, improves the working environment, and protects workers' health.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224285376U_ABST
Patent Text Reader

Abstract

This utility model discloses a high-temperature melting device for waste stainless steel, including an outer melting control frame and a rotating adjustment frame. The outer melting control frame is located inside the rotating adjustment frame, and a base is fixedly connected to the lower end of the rotating adjustment frame. An inner melting tank is fixedly connected to the inner wall of the outer melting control frame. During the high-temperature melting process, this waste stainless steel high-temperature melting device generates a large amount of fumes and harmful substances. A suction pump draws the fumes and harmful substances into the suction hopper and transmits them through a transmission pipe to the inside of the purification chamber. The purification filter cartridge contains glass fiber filters, polyester fiber filters, ceramic fiber filters, activated carbon filters, and flame-retardant paper filters, which can filter the inhaled fumes and harmful substances layer by layer, effectively removing these harmful substances, reducing emissions, minimizing environmental pollution, improving the working environment, and protecting workers' health.
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Description

Technical Field

[0001] This utility model relates to the technical field of high-temperature melting of waste stainless steel, specifically a high-temperature melting device for waste stainless steel. Background Technology

[0002] A high-temperature melting device for scrap stainless steel is a specialized piece of equipment for processing and recycling scrap stainless steel materials. This device uses high-temperature melting technology to remelt the scrap stainless steel materials for further processing and reuse. The device generates high temperatures through electric heating or fuel combustion, heating the scrap stainless steel materials to their melting point and turning them into a liquid. During the melting process, impurities such as oxides and carbides can be removed by adding chemical reagents or physical methods. The molten stainless steel liquid can be cast into new metal ingots or used directly to manufacture new stainless steel products.

[0003] Common high-temperature melting devices for scrap stainless steel generate large amounts of smoke, harmful gases, and volatile organic compounds during the melting process. These pollutants are directly emitted into the atmosphere, causing serious air pollution, affecting the surrounding environment and residents' health, and bringing certain adverse effects to people's use. Therefore, we propose a high-temperature melting device for scrap stainless steel. Utility Model Content

[0004] Technical Problem Solved: Addressing the shortcomings of existing technologies, this utility model provides a high-temperature melting device for waste stainless steel, offering advantages such as filtration and purification, and reduced environmental pollution. The purification chamber is positioned at the upper end of the support frame via a connecting positioning plate. A stabilizing plate provides support and stability between the fixed plate and the support frame. The purification filter cylinder is positioned inside the purification chamber via positioning rings. During the high-temperature melting process, a large amount of fumes and harmful substances are generated. A suction pump provides suction, drawing the fumes and harmful substances from the intake hopper and transmitting them to the inside of the purification chamber via a transmission pipe. The purification filter cylinder contains glass fiber filters, polyester fiber filters, ceramic fiber filters, activated carbon filters, and flame-retardant paper filters, effectively removing these harmful substances, reducing emissions, minimizing environmental pollution, improving the working environment, and protecting worker health. This effectively solves the problems in the background technology.

[0005] Technical Solution: To achieve the above objectives, the technical solution adopted by this utility model is as follows: a high-temperature melting device for waste stainless steel, comprising an outer melting control frame and a rotating adjustment frame. The outer melting control frame is located inside the rotating adjustment frame. A base is fixedly connected to the lower end of the rotating adjustment frame. An inner melting tank is fixedly connected to the inner wall of the outer melting control frame. A fixed plate and a support are fixedly connected to one side of the rotating adjustment frame, and the support is located at the upper end of the fixed plate. An inclined stabilizing plate is fixedly connected between the fixed plate and the support.

[0006] Preferably, the lower end of the rotating adjustment frame is fixedly connected to the upper end of the base, the rotating adjustment frame drives the outer control frame of the molten metal to move, the outer wall of the inner molten barrel is fixedly connected to the inner wall of the outer control frame of the molten metal, one side of the fixed plate and the bracket are both fixedly connected to one side of the rotating adjustment frame, and the two ends of the inclined stabilizing plate are respectively fixedly connected to one side of the fixed plate and the lower end of the bracket.

[0007] Preferably, a connecting positioning plate and a purification box are fixedly connected to the upper end of the bracket. A switchable door is movably connected to the front end of the purification box. An ultra-fine filter screen is fixedly connected to the inner wall of the switchable door. A suction pump is fixedly connected to the upper end of the purification box. A transmission pipe is fixedly connected to the upper end of the suction pump. A suction expansion hopper is fixedly connected to one end of the transmission pipe. An inner movable groove is opened on the inner wall of the suction expansion hopper. A protective insect-proof net is engaged and positioned on the inner wall of the inner movable groove.

[0008] Preferably, a purification filter cartridge is installed inside the purification box, and a positioning ring block is fixedly connected to the upper end of the purification filter cartridge. The interior of each purification filter cartridge is fixedly connected with a glass fiber filter, a polyester fiber filter, a ceramic fiber filter, an activated carbon filter element, and a flame-retardant paper filter element.

[0009] Preferably, the lower ends of the connecting positioning plates are fixedly connected to both sides of the upper end of the bracket, the purification box is positioned on the upper end of the bracket by the connecting positioning plates, the switchable door is opened and closed at the front end of the purification box by a hinge, the ultra-fine filter is embedded in the inner wall of the switchable door and fixed, the lower end of the suction pump is fixed to the upper end of the purification box by bolts, one end of the transmission pipe is fixedly connected to the upper end of the suction pump, and the other end of the transmission pipe is fixedly connected to the upper end of the suction expansion hopper and they are interconnected, and the outer wall of the protective insect-proof net is positioned by engaging with the inner wall of the inner movable groove.

[0010] Preferably, the upper end of the purification filter cylinder is fixedly connected to the lower end of the positioning ring block, and the purification filter cylinder is positioned inside the purification box by the positioning ring block. The glass fiber filter, polyester fiber filter, ceramic fiber filter, activated carbon filter element and flame retardant paper filter element are all integrally formed with the purification filter cylinder.

[0011] Beneficial Effects: Compared with the prior art, this utility model provides a high-temperature melting device for waste stainless steel, which has the following beneficial effects: In this high-temperature melting device for waste stainless steel, the purification box is positioned at the upper end of the support through a connecting positioning plate. The inclined stabilizing plate plays a supporting and stabilizing role between the fixed plate and the support. The purification filter cylinder is positioned inside the purification box through a positioning ring block. During the high-temperature melting process, a large amount of smoke and harmful substances are generated. The suction pump provides suction to draw the smoke and harmful substances from the suction hopper and transmit them to the inside of the purification box through the transmission pipe. The purification filter cylinder contains glass fiber filter screen, polyester fiber filter screen, ceramic fiber filter screen, activated carbon filter element and flame-retardant paper filter element, which can filter the inhaled smoke and harmful substances layer by layer, effectively removing these harmful substances, reducing the emission of harmful substances, reducing environmental pollution, improving the working environment and protecting the health of workers. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of a high-temperature melting device for waste stainless steel according to this utility model.

[0013] Figure 2 This is a schematic diagram showing the separation of the protective insect-proof net and the inner movable groove of the high-temperature melting device for waste stainless steel according to this utility model.

[0014] Figure 3 This is a schematic diagram showing the disassembly of the purification filter cylinder and purification box in a high-temperature melting device for waste stainless steel according to this utility model.

[0015] Figure 4 This is a plan view of the internal structure of the purification filter cylinder in a high-temperature melting device for waste stainless steel according to this utility model.

[0016] In the diagram: 1. Melting outer control frame; 2. Rotary adjustment frame; 3. Base; 4. Inner melting tank; 5. Fixing plate; 6. Support; 7. Inclined stabilizing plate; 8. Connecting positioning plate; 9. Purification box; 10. Opening and closing movable door; 11. Suction pump; 12. Transfer pipe; 13. Suction expansion hopper; 14. Inner movable groove; 15. Protective insect-proof net; 16. Purification filter cartridge; 17. Positioning ring block; 18. Glass fiber filter screen; 19. Polyester fiber filter screen; 20. Ceramic fiber filter screen; 21. Activated carbon filter element; 22. Flame-retardant paper filter element; 23. Ultrafine filter screen. Detailed Implementation

[0017] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0018] like Figure 1-4As shown, a high-temperature melting device for waste stainless steel includes an outer melting control frame 1 and a rotating adjustment frame 2. The outer melting control frame 1 is located inside the rotating adjustment frame 2. A base 3 is fixedly connected to the lower end of the rotating adjustment frame 2. An inner melting tank 4 is fixedly connected to the inner wall of the outer melting control frame 1. A fixed plate 5 and a support 6 are fixedly connected to one side of the rotating adjustment frame 2, and the support 6 is located at the upper end of the fixed plate 5. An inclined stabilizing plate 7 is fixedly connected between the fixed plate 5 and the support 6, and the inclined stabilizing plate 7 plays a supporting and stabilizing role between the fixed plate 5 and the support 6.

[0019] Furthermore, the lower end of the rotating adjustment frame 2 is fixedly connected to the upper end of the base 3, the rotating adjustment frame 2 drives the outer control frame 1 to move, the outer wall of the inner melting tank 4 is fixedly connected to the inner wall of the outer control frame 1, one side of the fixed plate 5 and the bracket 6 are both fixedly connected to one side of the rotating adjustment frame 2, and the two ends of the inclined stabilizing plate 7 are fixedly connected to one side of the fixed plate 5 and the lower end of the bracket 6 respectively to enhance the firmness.

[0020] Furthermore, the upper end of the support 6 is fixedly connected to the connecting positioning plate 8 and the purification box 9. The front end of the purification box 9 is movably connected to the switchable door 10. The inner wall of the switchable door 10 is fixedly connected to the ultra-fine filter screen 23. The upper end of the purification box 9 is fixedly connected to the suction pump 11. The upper end of the suction pump 11 is fixedly connected to the transmission pipe 12. One end of the transmission pipe 12 is fixedly connected to the suction expansion hopper 13. The inner wall of the suction expansion hopper 13 is provided with an inner movable groove 14. The inner wall of the inner movable groove 14 is engaged and positioned with a protective insect-proof net 15, which can play a role in preventing insects.

[0021] Furthermore, a purification filter cartridge 16 is installed inside the purification box 9. A positioning ring block 17 is fixedly connected to the upper end of the purification filter cartridge 16. Glass fiber filter screen 18, polyester fiber filter screen 19, ceramic fiber filter screen 20, activated carbon filter element 21 and flame retardant paper filter element 22 are fixedly connected inside the purification filter cartridge 16 to enhance the filtration effect.

[0022] Furthermore, the lower ends of the connecting positioning plates 8 are fixedly connected to both sides of the upper end of the bracket 6. The purification box 9 is positioned on the upper end of the bracket 6 through the connecting positioning plates 8. The switchable door 10 is opened and closed at the front end of the purification box 9 by means of a hinge. The ultra-fine filter screen 23 is embedded in the inner wall of the switchable door 10 and fixed. The lower end of the suction pump 11 is fixed to the upper end of the purification box 9 by bolts. One end of the transmission pipe 12 is fixedly connected to the upper end of the suction pump 11, and the other end of the transmission pipe 12 is fixedly connected to the upper end of the suction expansion hopper 13 and they are interconnected. The outer wall of the protective insect net 15 is positioned by engaging with the inner wall of the inner movable groove 14 to enhance stability and facilitate disassembly and assembly later.

[0023] Furthermore, the upper end of the purification filter cartridge 16 is fixedly connected to the lower end of the positioning ring block 17. The purification filter cartridge 16 is positioned inside the purification box 9 by the positioning ring block 17. The glass fiber filter screen 18, polyester fiber filter screen 19, ceramic fiber filter screen 20, activated carbon filter element 21 and flame retardant paper filter element 22 are all integrally formed with the purification filter cartridge 16, which greatly enhances its filtration effect.

[0024] Working Principle: A high-temperature melting device for waste stainless steel. During use, the base 3 provides overall stability at the bottom. The rotating adjustment frame 2 drives the outer control frame 1 to move. Waste stainless steel can be added to the inner melting tank 4 for high-temperature melting. The purification tank 9 is positioned on the upper end of the support 6 via the connecting positioning plate 8. The inclined stabilizing plate 7 provides support and stability between the fixed plate 5 and the support 6. The purification filter cylinder 16 is positioned inside the purification tank 9 via the positioning ring 17. During the high-temperature melting process, a large amount of smoke and harmful substances are generated. The suction pump 11 provides suction to draw the smoke and harmful substances from the suction hopper 13 and transmit them to the inside of the purification tank 9 through the transmission pipe 12. The purification filter cylinder 16 contains a glass fiber filter 18, a polyester fiber filter 19, a ceramic fiber filter 20, an activated carbon filter element 21, and a flame-retardant paper filter element 22. The glass fiber filter 18 is resistant to high temperatures and corrosion. The characteristics of these filters make them suitable for filtering high-temperature flue gas, effectively capturing tiny particles. Polyester fiber filter 19 has good mechanical strength and chemical corrosion resistance, suitable for filtering flue gas at medium temperatures. Ceramic fiber filter 20 has extremely high heat resistance and chemical corrosion resistance, suitable for filtering flue gas under extreme high-temperature conditions, and has high filtration efficiency, effectively capturing micron-sized and even submicron-sized particles. Activated carbon filter 21 is mainly used to adsorb harmful gases and odors, suitable for flue gas treatment containing organic pollutants and harmful gases. Flame-retardant paper filter 22 has high filtration accuracy, effectively intercepting tiny dust particles, ensuring that the discharged gas meets environmental standards and the cleanliness requirements of cleanrooms. It can filter inhaled flue gas and harmful substances layer by layer, effectively removing these harmful substances, reducing emissions, reducing environmental pollution, improving the working environment, and protecting workers' health.

[0025] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A high-temperature melting device for waste stainless steel, comprising a melting outer control frame (1) and a rotary adjustment frame (2), characterized in that: The outer control frame (1) of the molten metal is located inside the rotating adjustment frame (2). The lower end of the rotating adjustment frame (2) is fixedly connected to a base (3). The inner wall of the outer control frame (1) of the molten metal is fixedly connected to an inner molten tank (4). A fixed plate (5) and a bracket (6) are fixedly connected to one side of the rotating adjustment frame (2), and the bracket (6) is located at the upper end of the fixed plate (5). An inclined stabilizing plate (7) is fixedly connected between the fixed plate (5) and the bracket (6).

2. The high-temperature melting device for waste stainless steel according to claim 1, characterized in that: The lower end of the rotating adjustment frame (2) is fixedly connected to the upper end of the base (3). The rotating adjustment frame (2) drives the outer control frame (1) to move. The outer wall of the inner melting tank (4) is fixedly connected to the inner wall of the outer control frame (1). One side of the fixed plate (5) and the bracket (6) are fixedly connected to one side of the rotating adjustment frame (2). The two ends of the inclined stabilizing plate (7) are fixedly connected to one side of the fixed plate (5) and the lower end of the bracket (6), respectively.

3. The high-temperature melting device for waste stainless steel according to claim 2, characterized in that: The upper end of the bracket (6) is fixedly connected to a connecting positioning plate (8) and a purification box (9). The front end of the purification box (9) is movably connected to a switchable door (10). The inner wall of the switchable door (10) is fixedly connected to an ultra-fine filter screen (23). The upper end of the purification box (9) is fixedly connected to a suction pump (11). The upper end of the suction pump (11) is fixedly connected to a transmission pipe (12). One end of the transmission pipe (12) is fixedly connected to a suction expansion hopper (13). The inner wall of the suction expansion hopper (13) is provided with an inner movable groove (14). The inner wall of the inner movable groove (14) is fitted with a protective insect-proof net (15).

4. The high-temperature melting device for waste stainless steel according to claim 3, characterized in that: The purification box (9) is equipped with a purification filter cylinder (16) inside. The upper end of the purification filter cylinder (16) is fixedly connected to a positioning ring block (17). The purification filter cylinder (16) is fixedly connected to a glass fiber filter (18), a polyester fiber filter (19), a ceramic fiber filter (20), an activated carbon filter core (21), and a flame-retardant paper filter core (22).

5. The high-temperature melting device for waste stainless steel according to claim 4, characterized in that: The lower ends of the connecting positioning plates (8) are fixedly connected to both sides of the upper end of the bracket (6). The purification box (9) is positioned on the upper end of the bracket (6) by the connecting positioning plates (8). The switchable door (10) is opened and closed at the front end of the purification box (9) by a hinge. The ultrafine filter (23) is embedded in the inner wall of the switchable door (10) and fixed. The lower end of the suction pump (11) is fixed to the upper end of the purification box (9) by bolts. One end of the transmission pipe (12) is fixedly connected to the upper end of the suction pump (11). The other end of the transmission pipe (12) is fixedly connected to the upper end of the suction expansion hopper (13) and they are interconnected. The outer wall of the protective insect net (15) is positioned by engaging with the inner wall of the inner movable groove (14).

6. The high-temperature melting device for waste stainless steel according to claim 5, characterized in that: The upper end of the purification filter cylinder (16) is fixedly connected to the lower end of the positioning ring block (17). The purification filter cylinder (16) is positioned inside the purification box (9) by the positioning ring block (17). The glass fiber filter (18), polyester fiber filter (19), ceramic fiber filter (20), activated carbon filter core (21) and flame retardant paper filter core (22) are all integrally formed with the purification filter cylinder (16).