A smart energy-saving regional heat balance heat exchange device
By installing an isolation plate and solenoid valve in the heat exchange device to control the flow of refrigerant, and using a vibrator cleaning component to remove dust and scale, the problems of low rapid heat exchange efficiency and heat energy waste are solved, achieving efficient heat transfer and cleaning effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FORREST SMART HEATING (ANSHAN) CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-05-26
AI Technical Summary
Existing heat exchange devices are inefficient when rapid heat exchange is required, and are prone to generating dust and scale, which affects heat exchange efficiency and causes heat energy waste.
The chamber is divided into upper and lower heat exchange chambers by an isolation plate, and a solenoid valve is installed to control the flow of refrigerant. A vibrator cleaning component is used to remove dust and scale, and a turbulence plate is used to optimize the flow of heat medium.
It achieves rapid heat exchange and efficient cleaning, reduces heat energy waste, and improves heat exchange efficiency.
Smart Images

Figure CN224285533U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of heat exchanger technology, and in particular to a smart energy-saving regional heat balance heat exchange device. Background Technology
[0002] A heat exchanger is an energy-saving device that enables heat transfer between two or more fluids at different temperatures. It transfers heat from a higher-temperature fluid to a lower-temperature fluid, allowing the fluid temperature to reach the specified parameters of the process to meet the requirements of the process conditions. It is also one of the main devices for improving energy efficiency.
[0003] A search of Chinese patent publication number CN214792701U reveals a heat exchange device.
[0004] The above technical solution includes a first heat exchange unit, a second heat exchange unit, and a third plate located between them. The first heat exchange unit has a first heat exchange channel and a second heat exchange channel. The first heat exchange channel is for refrigerant flow, and its flow area is smaller than that of the second heat exchange channel. The second heat exchange unit has a third heat exchange channel and a fourth heat exchange channel. The first heat exchange channel and the third heat exchange channel are directly or indirectly connected. The refrigerant flowing through the third heat exchange channel expands and then flows through the fourth heat exchange channel. The heat exchange device of this application integrates the first heat exchange unit and the second heat exchange unit to reduce the piping of the heat exchange device. Furthermore, the refrigerant flows through the first heat exchange channel with a smaller flow area, increasing the refrigerant flow rate, while the heat exchange fluid flows through the second heat exchange channel with a larger flow area, reducing the pressure drop of the heat exchange fluid, thereby meeting the pressure drop requirements of different heat exchange fluids in the first and second heat exchange channels.
[0005] However, while the above-mentioned solution can achieve the full heat exchange requirement, it cannot meet the temporary need for rapid heat exchange. Only after the heat exchange is completed step by step can a heat source or cold source flow out. During heat exchange, dust or scale is easily generated on the heat exchange tubes, which affects the heat exchange efficiency and causes heat energy waste.
[0006] Therefore, we propose a smart, energy-saving regional heat balance heat exchange device. Utility Model Content
[0007] The present invention aims to solve the technical problems existing in the prior art and provide a smart energy-saving regional heat balance heat exchange device.
[0008] To achieve the above objectives, this utility model adopts the following technical solution: a smart energy-saving regional heat balance heat exchange device, comprising a housing, a heat source inlet connected to the top of the housing, a second heat source outlet connected to the bottom of the housing, an isolation plate disposed inside the housing, the isolation plate dividing the housing into an upper heat exchange chamber and a lower heat exchange chamber, the second heat source outlet connected to the lower heat exchange chamber, the upper heat exchange chamber connected to a first heat source outlet disposed on the side of the housing, a first electric valve disposed on the first heat source outlet, a second refrigerant inlet disposed on the other side of the housing, the second refrigerant inlet connected to a first refrigerant pipe disposed inside the housing, a first refrigerant outlet disposed at the other end of the first refrigerant pipe, the first refrigerant pipe being disposed in the upper heat exchange chamber.
[0009] Preferably, a second refrigerant pipe is provided in the lower heat exchange chamber, with one end of the second refrigerant pipe connected to a second refrigerant inlet and the other end of the second refrigerant pipe connected to a second refrigerant outlet.
[0010] Preferably, the upper heat exchange chamber and the lower heat exchange chamber are connected by a connecting pipe, and a solenoid valve is provided on the connecting pipe.
[0011] Preferably, a second electric valve is provided at both ends of the first refrigerant pipe and the second refrigerant pipe, and the first refrigerant pipe and the second refrigerant pipe are fixed by S-shaped turbulence plates.
[0012] Preferably, a heat insulation cover is provided on the side of the box body near the first heat source outlet, and a cleaning component extending into the box body is provided inside the heat insulation cover. Two cleaning components are symmetrically distributed along the isolation plate.
[0013] Preferably, the cleaning component includes a slide rail, a slider is slidably connected inside the slide rail, a cleaning frame is fixedly connected to the upper end of the slider, the cleaning frame is sleeved outside the first refrigerant pipe, a cleaning brush is provided inside the cleaning frame, and a vibrator is fixedly connected to one side of the cleaning frame.
[0014] Preferably, a lead screw is rotatably connected inside the slide rail, the lead screw is threadedly connected to the slider, one end of the lead screw is fixedly connected to a transmission rod extending out of the housing, the transmission rod is fixedly connected to the output end of the motor, and a sealing gasket is also provided on the transmission rod to rotate and seal with the housing.
[0015] This utility model provides a smart energy-saving regional heat balance heat exchange device, which has the following improvements and advantages compared with the prior art:
[0016] (1) This utility model reduces the involvement of refrigerant. A heat source inlet is connected to the top of the housing, and a second heat source outlet is connected to the bottom of the housing. An isolation plate is installed inside the housing, dividing it into an upper heat exchange chamber and a lower heat exchange chamber. The second heat source outlet is connected to the lower heat exchange chamber, and the upper heat exchange chamber is connected to a first heat source outlet located on the side of the housing. A first electric valve is installed on the first heat source outlet. A second refrigerant inlet is located on the other side of the housing, and the second refrigerant inlet is connected to a first refrigerant pipe located inside the housing. The other side of the first refrigerant pipe... The upper heat exchange chamber is equipped with a first refrigerant outlet, and a first refrigerant pipe is installed in the upper heat exchange chamber. A second refrigerant pipe is installed in the lower heat exchange chamber. One end of the second refrigerant pipe is connected to a second refrigerant inlet, and the other end of the second refrigerant pipe is connected to a second refrigerant outlet. The upper and lower heat exchange chambers are connected by a connecting pipe, and a solenoid valve is installed on the connecting pipe. By reducing the participation of refrigerant, under the condition of a fixed heat source flow rate, more heat is absorbed by the refrigerant in the first refrigerant pipe, so that the refrigerant in the first refrigerant pipe exchanges heat with the high-temperature heat source, and can quickly heat the medium in the refrigerant.
[0017] (2) This utility model uses a vibrator to vibrate the first refrigerant pipe and the second refrigerant pipe. A heat insulation cover is set on the side of the box near the first heat source outlet. A cleaning component is set inside the heat insulation cover and extends into the box. Two cleaning components are symmetrically distributed along the isolation plate. The cleaning components include a slide rail, a slider is slidably connected in the slide rail, and a cleaning frame is fixedly connected to the upper end of the slider. The cleaning frame is sleeved on the outside of the first refrigerant pipe. A cleaning brush is set in the cleaning frame. A vibrator is fixedly connected to one side of the cleaning frame. By setting the vibrator, the cleaning brush can be driven to vibrate, thereby vibrating the surface of the first refrigerant pipe and the second refrigerant pipe, thereby cleaning the dust and water grooves on the surface of the first refrigerant pipe and the second refrigerant pipe, which can prevent heat source loss. Attached Figure Description
[0018] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.
[0019] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;
[0020] Figure 2 This is a schematic plan view of the internal structure of the box in this utility model;
[0021] Figure 3 This is a three-dimensional structural diagram of the cleaning component in this utility model.
[0022] Legend:
[0023] 10. Enclosure; 11. Heat source inlet; 12. First heat source outlet; 13. First electric valve; 14. Second heat source outlet; 15. First refrigerant inlet; 16. First refrigerant outlet; 17. Second refrigerant inlet; 18. Second refrigerant outlet; 19. Second electric valve; 20. First refrigerant pipe; 21. Second refrigerant pipe; 22. Isolation plate; 23. Upper heat exchange chamber; 24. Lower heat exchange chamber; 25. Connecting pipe; 26. Solenoid valve; 27. Insulation cover; 28. Turbulence plate; 30. Cleaning assembly; 31. Motor; 32. Sealing gasket; 33. Transmission rod; 34. Lead screw; 35. Slide rail; 36. Cleaning rack; 37. Vibrator; 38. Cleaning brush; 39. Slider. Detailed Implementation
[0024] The invention will now be further described with reference to the accompanying drawings and specific embodiments:
[0025] Example 1
[0026] Please see Figures 1 to 2 Embodiment 1 describes a housing 10, which serves as a heat source container. A heat source inlet 11 connects to the top of the housing 10, allowing the heat source to enter. A second heat source outlet 14 connects to the bottom of the housing 10, allowing the heat source to exit. An isolation plate 22 is installed inside the housing 10, dividing it into an upper heat exchange chamber 23 and a lower heat exchange chamber 24. The structures within the upper and lower heat exchange chambers 23 and 24 are symmetrical. The second heat source outlet 14 connects to the lower heat exchange chamber 24. The upper heat exchange chamber 23 connects to a first heat source outlet 12 located on the side of the housing 10, through which the heat source exits during rapid heat exchange. A first electric valve 13 is installed on the first heat source outlet 12, which remains normally closed during heat exchange. A second refrigerant inlet 17 is located on the other side of the housing 10, through which refrigerant enters. The second refrigerant inlet 17 connects to a first refrigerant pipe 20 located inside the housing 10, through which the first refrigerant pipe 20 exchanges heat with the heat source. The other end of the refrigerant pipe 20 is provided with a first refrigerant outlet 16. The first refrigerant pipe 20 is located in the upper heat exchange chamber 23, and the lower heat exchange chamber 24 is provided with a second refrigerant pipe 21. The second refrigerant pipe 21 also exchanges heat with the heat source. One end of the second refrigerant pipe 21 is connected to a second refrigerant inlet 17, and the other end of the second refrigerant pipe 21 is connected to a second refrigerant outlet 18. The second refrigerant inlet 17 and the second refrigerant outlet 18 are used for complete heat exchange. The upper heat exchange chamber 23 and the lower heat exchange chamber 24 are connected by a connecting pipe. A solenoid valve 26 is provided on the connecting pipe. The solenoid valve 26 controls the connection between the upper heat exchange chamber 23 and the lower heat exchange chamber 24 and also controls rapid heat exchange. Both ends of the first refrigerant pipe 20 and the second refrigerant pipe 21 are provided with second electric valves 19. The first refrigerant pipe 20 and the second refrigerant pipe 21 are fixed by S-shaped distributed turbulence plates 28. The second electric valves 19 are used to cooperate with heat exchange, and the turbulence plates 28 ensure sufficient contact of the heat medium.
[0027] In this embodiment, a heat source is injected from the heat source inlet 11 and enters the housing 10. Under the control of the turbulence plate 28, the heat source flows in an S-shape into the connecting pipe and then into the lower heat exchange chamber 24. The refrigerant in the lower heat exchange chamber 24 absorbs heat and cools the heat source on the side of the first refrigerant pipe 20 near the connecting pipe. Then, the heat source in the lower heat exchange chamber 24 flows out from the second heat source outlet 14 after passing through the S-shaped flow direction. When the refrigerant needs to be heated quickly, the solenoid valve 26 is closed and the first electric valve 13 is opened, and the heat source flows out from the first heat source outlet 12.
[0028] Example 2
[0029] Please see Figure 1 and Figure 3 Embodiment 2 describes a casing 10 with an insulation cover 27 installed on the side near the first heat source outlet 12. The insulation cover 27 reduces heat loss. A cleaning component 30 extending into the casing 10 is installed inside the insulation cover 27. Two cleaning components 30 are symmetrically distributed along the partition plate 22, respectively cleaning the upper heat exchange chamber 23 and the lower heat exchange chamber 24. Each cleaning component 30 includes a slide rail 35, with a slider 39 slidably connected within the slide rail 35. The slider 39 slides within the slide rail 35, and a cleaning rack 36 is fixedly connected to the upper end of the slider 39. The cleaning rack 36 is sleeved around the first refrigerant pipe 20. A cleaning brush 38 is provided to clean the outer surfaces of the first refrigerant pipe 20 and the second refrigerant pipe 21. A vibrator 37 is fixedly connected to one side of the cleaning rack 36. The vibrator 37 strengthens the contact strength. A lead screw 34 is rotatably connected inside the slide rail 35. The lead screw 34 is threadedly connected to the slider 39. One end of the lead screw 34 is fixedly connected to the transmission rod 33 extending out of the housing 10. The transmission rod 33 is fixedly connected to the output end of the motor 31. The motor 31 drives the cleaning rack 36 to move. A sealing gasket 32 is also provided on the transmission rod 33 to rotate and seal with the housing 10. The sealing gasket 32 is provided to prevent leakage.
[0030] In this embodiment, the motor 31 is started, which drives the transmission rod 33 to rotate. The rotation of the transmission rod 33 drives the lead screw 34 to rotate. The rotation of the lead screw 34 drives the slider 39 to slide in the slide rail 35. The sliding band of the slide rail 35 cleans one end of the first refrigerant pipe 20. The vibrator 37 is started, which drives the cleaning brush 38 to rotate. The cleaning brush 38 contacts the first refrigerant pipe 20 and sweeps off the scale and dust.
Claims
1. A smart energy-saving regional heat balance heat exchange device, comprising a box body (10), characterized in that: A heat source inlet (11) is connected to the top of the box (10), and a second heat source outlet (14) is connected to the bottom of the box (10). An isolation plate (22) is provided inside the box (10), which divides the box (10) into an upper heat exchange chamber (23) and a lower heat exchange chamber (24). The second heat source outlet (14) is connected to the lower heat exchange chamber (24). The upper heat exchange chamber (23) is connected to a first heat source outlet (12) provided on the side of the box (10). A first electric valve (13) is provided on the first heat source outlet (12). A second refrigerant inlet (17) is provided on the other side of the box (10). The second refrigerant inlet (17) is connected to a first refrigerant pipe (20) provided inside the box (10). A first refrigerant outlet (16) is provided at the other end of the first refrigerant pipe (20). The first refrigerant pipe (20) is located inside the upper heat exchange chamber (23).
2. The intelligent energy-saving regional heat balance heat exchange device according to claim 1, characterized in that: The lower heat exchange chamber (24) is provided with a second refrigerant pipe (21), one end of which is connected to a second refrigerant inlet (17), and the other end of which is connected to a second refrigerant outlet (18).
3. The intelligent energy-saving regional heat balance heat exchange device according to claim 1, characterized in that: The upper heat exchange chamber (23) and the lower heat exchange chamber (24) are connected by a connecting pipe, and a solenoid valve (26) is provided on the connecting pipe.
4. The intelligent energy-saving regional heat balance heat exchange device according to claim 2, characterized in that: A second electric valve (19) is provided at both ends of the first refrigerant pipe (20) and the second refrigerant pipe (21), and the first refrigerant pipe (20) and the second refrigerant pipe (21) are fixed by S-shaped turbulence plates (28).
5. The intelligent energy-saving regional heat balance heat exchange device according to claim 1, characterized in that: A heat insulation cover (27) is provided on the side of the box (10) near the first heat source outlet (12). A cleaning component (30) is provided inside the heat insulation cover (27) and extends into the box (10). Two cleaning components (30) are symmetrically distributed along the isolation plate (22).
6. The intelligent energy-saving regional heat balance heat exchange device according to claim 5, characterized in that: The cleaning component (30) includes a slide rail (35), a slider (39) is slidably connected inside the slide rail (35), a cleaning rack (36) is fixedly connected to the upper end of the slider (39), the cleaning rack (36) is sleeved outside the first refrigerant pipe (20), a cleaning brush (38) is provided inside the cleaning rack (36), and a vibrator (37) is fixedly connected to one side of the cleaning rack (36).
7. The intelligent energy-saving regional heat balance heat exchange device according to claim 6, characterized in that: A lead screw (34) is rotatably connected inside the slide rail (35). The lead screw (34) is threadedly connected to the slider (39). One end of the lead screw (34) is fixedly connected to the transmission rod (33) extending out of the housing (10). The transmission rod (33) is fixedly connected to the output end of the motor (31). A sealing gasket (32) is also provided on the transmission rod (33) to rotate and seal with the housing (10).