Adjustable auxiliary tool alignment device
By designing an adjustable auxiliary tool setting and alignment device, and utilizing slides and angle adjustment components to achieve flexible adjustment of the top support mechanism, the problems of cumbersome operation and insufficient stability in the existing technology are solved, thereby improving processing efficiency and accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DALIAN MARINE DIESEL
- Filing Date
- 2025-04-30
- Publication Date
- 2026-05-29
AI Technical Summary
Existing tool setting and alignment devices are cumbersome to operate, labor-intensive, and have poor adjustment effects. Furthermore, they lack rigidity and stability when the distance from the workpiece is relatively far, which affects processing efficiency.
An auxiliary tool alignment device was designed, comprising a base, a slide, a support, an angle adjustment component, and a locking component. The slide and angle adjustment component enable flexible adjustment of the top support mechanism, while the locking component ensures stability, reducing the number of disassembly and assembly operations and labor intensity.
It enables rapid and flexible adjustment of the support mechanism, improves the efficiency and stability of alignment, reduces manpower consumption, and enhances the accuracy and efficiency of processing.
Smart Images

Figure CN224295404U_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of tool setting and alignment devices, specifically relating to an adjustable auxiliary tool setting and alignment device. Background Technology
[0002] With the development of intelligent manufacturing and the advancement of machining technology, the use of auxiliary tools has become inevitable. With the increasing number of complex parts, machining auxiliary tools are developing towards the characteristics of being easy to use, safe and efficient, and multi-functional. Tool setting and alignment are particularly important aspects of machining.
[0003] Traditional methods often use hydraulic mechanisms or jacks for auxiliary support. Although accuracy can be guaranteed through stroke control, there are significant drawbacks: First, adjusting the support position requires frequent disassembly and assembly of the equipment, which is cumbersome, time-consuming, labor-intensive, and has poor adjustment results, leading to low work efficiency. Second, when the distance between the hydraulic mechanism and the workpiece is far, the support stroke needs to be extended, resulting in reduced rigidity and insufficient stability. Third, when manually adjusting the angle, there is a lack of a rapid positioning mechanism, which is prone to deviation and affects the alignment efficiency.
[0004] While existing tool setting and alignment devices can achieve basic functions, they cannot simultaneously guarantee flexibility, ease of operation, and stability, resulting in high labor intensity for workers and inconsistent adjustment results. Therefore, there is an urgent need for an auxiliary device that can quickly adjust the orientation and angle, reduce the number of disassemblies and reassemblies, and improve positioning accuracy to meet the demands of efficient and precise machining. Summary of the Invention
[0005] To address the problems of existing tool setting and alignment devices requiring frequent disassembly and adjustment of the hydraulic mechanism or jack's position, which are extremely inconvenient to operate, labor-intensive, and have poor adjustment effects, resulting in low work efficiency, this invention proposes an adjustable auxiliary tool setting and alignment device, including a base. The top surface of the base is provided with a sliding groove, and the inner wall of the sliding groove is slidably connected to a support via a sliding block. One side of the support is connected to a top support mechanism via an angle adjustment component.
[0006] A locking component is provided on one side of the support; a pedal is rotatably connected to one side of the outer wall of the support via a pivot.
[0007] According to the above-described adjustable auxiliary tool setting and alignment device, the angle adjustment component includes a mounting base rotatably connected to one side of the support, an adjustment ring rotatably connected to the outer wall of one side of the support, a limiting hole provided on the outer wall of one side of the support, and a limiting rod inserted into the inner wall of the limiting hole. One end of the adjustment ring is connected to the outer wall of one side of the mounting base through a coupling.
[0008] The bottom end of the support mechanism is fixedly connected to the bottom inner wall of the mounting base.
[0009] According to the adjustable auxiliary tool setting and alignment device described above, the outer circumference of the adjusting ring is arranged in a ring array with two or more openings having the same inner diameter as the limiting hole.
[0010] According to the adjustable auxiliary tool setting and alignment device described above, two or more limiting posts are inserted at equal intervals on both sides of the base to form a sliding fit with the inner wall of the base. One end of the limiting post and the corresponding side of the base are fixedly connected to the same spring A, and one end of the limiting post extends outward to the inner wall surface of one side of the slide groove.
[0011] According to the adjustable auxiliary tool setting and alignment device described above, both sides of the sliding block are provided with insertion holes that are adapted to one end of the limiting post.
[0012] According to the above-described adjustable auxiliary tool setting and alignment device, the locking component includes an L-shaped plate rotatably connected to the inner wall of the bottom of the support, a spring B fixedly connected to the top surface of the L-shaped plate and the bottom surface of the support, and two or more limiting grooves equidistantly arranged on the inner wall of the bottom of the slide groove.
[0013] According to the adjustable auxiliary tool setting and alignment device described above, a handle is fixedly connected to the outer wall of the top support mechanism.
[0014] According to the adjustable auxiliary tool setting and alignment device described above, the inner wall of the base is provided with positioning holes.
[0015] The beneficial effects of the present invention are as follows:
[0016] 1. This adjustable auxiliary tool setting and alignment device, through the setting of a slide groove and angle adjustment component structure, allows the user to place their foot on the pedal and apply force forward / backward, so that the support drives the structure above it to move within the slide groove via the sliding block. The position of the top support mechanism can be adjusted arbitrarily according to actual needs. It is easy to operate, saves time and effort, eliminates the need for frequent disassembly and adjustment, saves manpower, and has a better adjustment effect. It also solves the problem of long working stroke of the top support mechanism due to the distance from the workpiece, thus helping to improve the efficiency of alignment.
[0017] 2. This adjustable auxiliary tool setting and alignment device allows you to pull out the limit rod, then hold the handle with one hand and adjust the operating angle of the top support mechanism using the connection between the mounting base and the support as the base point. After adjustment, insert the limit rod through the corresponding opening into the corresponding limit hole to achieve quick and effective adjustment of the angle of the top support mechanism. The operation is relatively convenient.
[0018] 3. In this adjustable auxiliary tool alignment device, when the foot pedal is pressed to adjust the forward movement of the support and its upper structure, the L-shaped plate will be affected by the horizontal height of the inner wall of the bottom of the slide groove and will rotate backward at an angle, causing the spring B to contract. When the support is moved to the appropriate position, it is limited by the limiting post. At the same time, because one side of the L-shaped plate is affected by the vertical back side of the limiting groove, the support will not move backward if it is subjected to the top support reaction force, thus ensuring the stability of the alignment operation. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of an adjustable auxiliary tool setting and alignment device proposed in this utility model.
[0020] Figure 2 This is an exploded view of the limiting rod and support structure of an adjustable auxiliary tool setting and alignment device proposed in this utility model.
[0021] Figure 3 This is a top view of an adjustable auxiliary tool setting and alignment device proposed in this utility model.
[0022] Figure 4 This is a side view of the support structure of an adjustable auxiliary tool setting and alignment device proposed in this utility model.
[0023] Figure 5 This is a schematic diagram of the cross-sectional structure of the limiting groove of an adjustable auxiliary tool setting and alignment device proposed in this utility model.
[0024] In the diagram: 1-base, 101-positioning hole, 2-adjusting ring, 3-top support mechanism, 301-handle, 4-mounting seat, 5-support, 6-slide groove, 7-limiting post, 701-spring A, 702-insertion hole, 8-L-shaped plate, 801-spring B, 9-limiting hole, 10-limiting rod, 11-pedal, 12-limiting groove. Detailed Implementation
[0025] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0026] An adjustable auxiliary tool setting and alignment device includes a base 1, a groove 6 is provided on the top surface of the base 1, a support 5 is slidably connected to the inner wall of the groove 6 via a sliding block, and a top support mechanism 3 is connected to one side of the support 5 via an angle adjustment component.
[0027] A locking component is provided on one side of the support 5; a pedal 11 is rotatably connected to one side of the outer wall of the support 5 via a pivot.
[0028] The angle adjustment assembly includes a mounting base 4 rotatably connected to one side of the support 5, an adjustment ring 2 rotatably connected to the outer wall of one side of the support 5, a limiting hole 9 provided on the outer wall of one side of the support 5, and a limiting rod 10 inserted into the inner wall of the limiting hole 9. One end of the adjustment ring 2 is connected to the outer wall of one side of the mounting base 4 through a coupling.
[0029] The bottom end of the top support mechanism 3 is fixedly connected to the bottom inner wall of the mounting base 4.
[0030] The outer circumference of the adjusting ring 2 is arranged in a ring array with two or more openings that are the same as the inner diameter of the limiting hole 9.
[0031] Two or more limiting posts 7 are inserted at equal intervals on both sides of the base 1 to form a sliding fit with the inner wall of the base 1. One end of the limiting post 7 and the corresponding side of the base 1 are fixedly connected to the same spring A701, and one end of the limiting post 7 extends outward to the inner wall surface of one side of the slide groove 6.
[0032] Both sides of the sliding block are provided with insertion holes 702 that are adapted to one end of the limiting post 7.
[0033] The locking components include an L-shaped plate 8 rotatably connected to the inner wall of the bottom of the support 5, a spring B801 fixedly connected to the top surface of the L-shaped plate 8 and the bottom surface of the support 5, and two or more limiting grooves 12 equidistantly arranged on the inner wall of the bottom of the slide 6.
[0034] The outer wall of the top support mechanism 3 is fixedly connected with a handle 301.
[0035] The inner wall of the base 1 is provided with positioning holes 101.
[0036] Example 1
[0037] An adjustable auxiliary tool setting and alignment device, such as Figures 1-3 As shown, it includes a base 1, and the inner walls of the base 1 near both sides are provided with positioning holes 101 to facilitate fixing the base 1 to the ground; the top surface of the base 1 is provided with a sliding groove 6, and the inner wall of the sliding groove 6 is slidably connected to a support 5 through a sliding block. One side of the support 5 is connected to a top support mechanism 3 through an angle adjustment component. The top support mechanism 3 can be a hydraulic cylinder mechanism or a pneumatic cylinder mechanism, etc.
[0038] The outer wall of the top support mechanism 3 is fixedly connected to a handle 301; the angle adjustment assembly includes a mounting base 4 rotatably connected to one side of the support 5, an adjustment ring 2 rotatably connected to one side of the outer wall of the support 5, a limiting hole 9 opened on one side of the outer wall of the support 5 near the outer wall of the adjustment ring 2, and a limiting rod 10 inserted into the inner wall of the limiting hole 9, and one end of the adjustment ring 2 is connected to one side of the outer wall of the mounting base 4 through a coupling.
[0039] A number of openings with the same inner diameter as the limiting holes 9 are arranged in a circular array on the circumferential outer wall of the adjusting ring 2; pull out the limiting rod 10, then hold the handle 301 with one hand and adjust the use angle of the top support mechanism 3 with the connection between the mounting seat 4 and the support 5 as the base point. After adjustment, insert the limiting rod 10 through the corresponding opening into the opposite limiting hole 9, so as to achieve a quick and effective adjustment of the angle of the top support mechanism 3, and the operation is relatively convenient.
[0040] The bottom end of the top support mechanism 3 is fixed to the bottom inner wall of the mounting seat 4 by bolts; flexible installation and adjustment can be achieved.
[0041] In order to limit the use position of the top support mechanism 3, as Figure 1 、 Figure 3 、 Figure 4 shown, a plurality of limiting columns 7 that form a sliding fit with the inner wall of the base 1 are equidistantly inserted on both side surfaces of the base 1. One end of the limiting column 7 and the corresponding side surface of the base 1 are welded with the same spring A 701, and one end of the limiting column 7 extends beyond the inner wall surface of one side of the sliding groove 6;
[0042] The limiting column 7 has a T-shaped structure;
[0043] Both side surfaces of the sliding block are provided with insertion holes 702 adapted to one end of the limiting column 7;
[0044] One side outer wall of the support 5 is rotatably connected with a pedal 11 through a rotating shaft; during use, the foot can be placed on the pedal 11 and force is applied forward / backward, so that the support 5 drives the structure thereon to displace in the sliding groove 6 through the sliding block, and the use orientation of the top support mechanism 3 can be adjusted arbitrarily according to actual needs. During the sliding process, the sliding block will first contact and squeeze the extensions of the limiting columns 7 on both sides. When moving, when the insertion hole 702 on the sliding block aligns with one end of the limiting column 7, the limiting column 7 will move towards the support 5 under the elastic reset of the spring A 701 until one end of it is inserted into the insertion hole 702, so as to limit the forward and backward displacement of the support 5, and the operation is convenient and time-saving and labor-saving.
[0045] Working principle: During use, place your foot on the pedal 11 and apply force forward / backward to cause the support 5 to move its upper structure through the sliding block within the slide groove 6. During sliding, the sliding block will first contact and press the outer extension of the limiting posts 7 on both sides. When the insertion hole 702 on the sliding block aligns with one end of the limiting post 7 during movement, the limiting post 7 will move towards the support 5 under the elastic reset of the spring A701 until one end is inserted into the insertion hole 702, thereby limiting the forward and backward movement of the support 5. Pull out the limiting rod 10, and then hold the handle 301 with one hand and adjust the use angle of the top support mechanism 3 with the connection between the mounting base 4 and the support 5 as the base point. After adjustment, insert the limiting rod 10 through the corresponding opening into the corresponding limiting hole 9, thereby achieving a quick and effective adjustment of the angle of the top support mechanism 3, aligning its extension end with the structure to be supported.
[0046] Example 2
[0047] An adjustable auxiliary tool setting and alignment device, such as Figure 2-5 As shown, to prevent the support 5 from retracting during operation, this embodiment makes the following improvements based on embodiment 1: One side of the support 5 is provided with a locking component to prevent the support 5 from retracting during operation. The locking component includes an L-shaped plate 8 rotatably connected to the inner wall of the bottom of the support 5, a spring B801 welded to the top surface of the L-shaped plate 8 and the bottom surface of the support 5, and several equidistant limiting grooves 12 opened on the inner wall of the bottom of the slide groove 6. The cross-sectional structure of the limiting grooves 12 is as follows: Figure 5 As shown;
[0048] When the foot pedal 11 is pressed to adjust the forward movement of the support 5 and its upper structure, the L-shaped plate 8 will be affected by the horizontal height of the inner wall of the bottom of the slide groove 6 and will rotate backward at an angle, causing the spring B801 to contract. When the support 5 is moved to the appropriate position, it is limited by the limiting post 7. At the same time, because one side of the L-shaped plate 8 is affected by the vertical back side of the limiting groove 12, the support 5 will not move backward even if it is subjected to top support reaction force, thus ensuring the stability of the alignment operation. When it is necessary to adjust the support 5 and its upper structure to move backward, simply push the support 5 forward so that the L-shaped plate 8 is in the slide groove 6, and then lift the L-shaped plate 8 by hand and push the support 5 backward to the appropriate position. The operation is convenient.
[0049] Working principle: During use, the foot can be placed on the pedal 11 and force applied forward / backward, causing the support 5 to move along its upper structure via the sliding block within the slide groove 6. During sliding, the sliding block will first contact and press the outer edges of the limiting posts 7 on both sides. When the insertion hole 702 on the sliding block aligns with one end of the limiting post 7 during movement, the limiting post 7 will move towards the support 5 under the elastic reset of the spring A701 until one end is inserted into the insertion hole 702, thereby limiting the forward and backward movement of the support 5. Moreover, the L-shaped plate 8 will be affected by the horizontal height of the inner wall at the bottom of the slide groove 6 and will rotate backward at a backward angle, causing the spring B801 to contract. When the support 5 is moved to the appropriate position, it is limited by the limiting post 7. At the same time, because one side of the L-shaped plate 8 is affected by the vertical back side of the limiting groove 12, the support 5 will not move backward even if it is subjected to top support reaction force.
[0050] Pull out the limiting rod 10, then hold the handle 301 with one hand and adjust the use angle of the top support mechanism 3 with the connection between the mounting base 4 and the support 5 as the base point. After adjustment, insert the limiting rod 10 through the corresponding opening into the corresponding limiting hole 9, thereby realizing the quick and effective adjustment of the angle of the top support mechanism 3, so that its extension end is aligned with the structure to be supported.
[0051] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. An adjustable auxiliary tool setting and alignment device, comprising a base (1), characterized in that, The top surface of the base (1) is provided with a sliding groove (6), and the inner wall of the sliding groove (6) is slidably connected to a support (5) via a sliding block. One side of the support (5) is connected to a top support mechanism (3) via an angle adjustment component. A locking component is provided on one side of the support (5); a pedal (11) is rotatably connected to one side of the outer wall of the support (5) via a pivot.
2. The adjustable auxiliary tool setting and alignment device according to claim 1, characterized in that, The angle adjustment assembly includes a mounting base (4) rotatably connected to one side of the support (5), an adjustment ring (2) rotatably connected to the outer wall of one side of the support (5), a limiting hole (9) set on the outer wall of one side of the support (5), and a limiting rod (10) inserted into the inner wall of the limiting hole (9). One end of the adjustment ring (2) is connected to the outer wall of one side of the mounting base (4) through a coupling. The bottom end of the top support mechanism (3) is fixedly connected to the bottom inner wall of the mounting base (4).
3. The adjustable auxiliary tool setting and alignment device according to claim 2, characterized in that, The outer circumference of the adjustment ring (2) is arranged in a ring array with two or more openings that are the same as the inner diameter of the limiting hole (9).
4. The adjustable auxiliary tool setting and alignment device according to claim 3, characterized in that, The base (1) has two or more equidistant limit posts (7) inserted on both sides, which slide in a sliding fit with the inner wall of the base (1). One end of the limit post (7) and the corresponding side of the base (1) are fixedly connected to the same spring A (701), and one end of the limit post (7) extends outward to the inner wall of one side of the slide groove (6).
5. The adjustable auxiliary tool setting and alignment device according to claim 4, characterized in that, Both sides of the sliding block are provided with insertion holes (702) that are adapted to one end of the limiting post (7).
6. The adjustable auxiliary tool setting and alignment device according to claim 5, characterized in that, The locking component includes an L-shaped plate (8) rotatably connected to the inner wall of the bottom of the support (5), a spring B (801) fixedly connected to the top surface of the L-shaped plate (8) and the bottom surface of the support (5), and two or more limiting grooves (12) equidistantly arranged on the inner wall of the bottom of the slide (6).
7. The adjustable auxiliary tool setting and alignment device according to claim 1, characterized in that, The outer wall of the top support mechanism (3) is fixedly connected to a handle (301).
8. An adjustable auxiliary tool setting and alignment device according to claim 7, characterized in that, The inner wall of the base (1) is provided with positioning holes (101).