A galvanizing equipment for stay cable hoop production

Abstract

The present disclosure relates to the technical field of galvanizing equipment, and an embodiment of the present disclosure provides a galvanizing equipment for stay wire clamp production, which comprises a galvanizing box, a liquid collecting hopper, an on-off valve, a treatment bin, a mounting frame and a filtering mechanism. Two liquid collecting hoppers are arranged in the galvanizing box in a symmetrical manner. A heating assembly is arranged in each liquid collecting hopper. An on-off valve is connected to the lower side of each liquid collecting hopper. Two treatment bins are arranged in the galvanizing box in a corresponding manner below the liquid collecting hoppers and are connected through the on-off valve. The mounting frame is inserted into the treatment bin and can move horizontally in the treatment bin. The above technical solution is used to solve the technical problem that the plating solution in the galvanizing box of the galvanizing equipment in the prior art will produce a large amount of impurities after long-term use, the plating solution needs to be replaced by the staff from time to time, the replaced plating solution is directly discharged, resources are wasted, and the work efficiency is reduced.

Description

Technical Field

[0001] The embodiments disclosed herein relate to the field of galvanizing equipment technology, and more specifically, to a galvanizing equipment for producing wire clamps. Background Technology

[0002] Guy wire clamps are components widely used in power, communications, and other fields. They mainly consist of a clamp body and fastening devices. The clamp body is usually a metal structure with a certain curvature, designed to fit tightly against utility poles or similar support structures. The fastening devices include bolts, nuts, and other components used to securely fix the clamp to the support. To enhance the corrosion resistance of guy wire clamps, galvanizing equipment is used to galvanize them. Galvanizing equipment is a collective term for a series of devices used to galvanize metal surfaces. The basic principle of galvanizing is to immerse the metal product in a solution containing zinc salts, and through electrochemical or chemical methods, deposit zinc on the metal surface to form a zinc layer.

[0003] Existing galvanizing equipment typically consists of a galvanizing tank and a heating structure. The heating structure heats the galvanizing solution inside the tank, and then the wire clamps to be galvanized are placed inside. The heated galvanizing solution inside the tank galvanizes the wire clamps. However, after prolonged use, the galvanizing solution inside the tank accumulates a large amount of impurities, which affect the galvanizing effect on the wire clamps. This necessitates frequent replacement of the galvanizing solution by workers, and the replaced solution is directly discharged, resulting in a waste of resources. Utility Model Content

[0004] To overcome the above-mentioned defects, the embodiments of this disclosure provide a galvanizing equipment for the production of wire clamps, which solves the technical problem that in the prior art, the galvanizing solution inside the galvanizing tank will generate a large amount of impurities after long-term use, requiring workers to frequently replace the galvanizing solution, and the replaced galvanizing solution is directly discharged, resulting in waste of resources and reduced work efficiency.

[0005] According to one aspect, at least one embodiment of this disclosure provides a galvanizing equipment for producing wire clamps, including a galvanizing box, a liquid collection hopper, a switching valve, a processing chamber, a mounting frame, and a filter mechanism. The galvanizing box contains two liquid collection hoppers arranged symmetrically. Each liquid collection hopper contains a heating component, and the lower side of each liquid collection hopper is connected to the switching valve. The galvanizing box also contains two processing chambers located below corresponding liquid collection hoppers and connected via the switching valve. The mounting frame is inserted into the processing chamber and is capable of horizontal movement within the processing chamber. The filter mechanism is disposed within the mounting frame and is used to filter the plating solution entering the mounting frame.

[0006] The filtration mechanism includes a frame, a first filter screen, a mounting bracket, and a second filter screen. The frame is movably disposed inside the mounting frame and can move vertically inside the mounting frame. The first filter screen is disposed inside the frame and moves synchronously with the frame. The mounting bracket is mounted on the upper side of the frame and is bolted to the mounting frame. The second filter screen is disposed on the lower part of the inner wall of the mounting frame.

[0007] As a preferred embodiment of the galvanizing equipment for producing wire clamps according to this utility model, in order to achieve the snap-fit ​​connection between the mounting frame and the mounting bracket, a slot is provided on the upper side of the mounting frame, and the width of the slot is adapted to the width of the mounting bracket.

[0008] As a preferred embodiment of the galvanizing equipment for producing wire clamps according to this utility model, in order to realize the return of the filtered plating solution, two liquid storage pipes are installed inside the galvanizing box. The two liquid storage pipes are arranged symmetrically, and multiple nozzles are connected to the liquid storage pipes.

[0009] As a preferred embodiment of the galvanizing equipment for producing wire clamps according to this utility model, in order to uniformly spray the galvanizing solution after reflux into the inside of the liquid collection hopper, multiple nozzles are connected to the liquid storage pipe in an inclined manner, and the nozzles face the direction of the liquid collection hopper.

[0010] As a preferred embodiment of the galvanizing equipment for producing wire clamps according to this utility model, in order to realize the recycling of the filtered plating solution, a circulation pump is connected to the lower side of the processing chamber through a liquid delivery pipe, and the output end of the circulation pump is connected to the outside of the storage pipe through a liquid delivery pipe.

[0011] As a preferred embodiment of the galvanizing equipment for producing wire clamps according to this utility model, in order to facilitate the cleaning of the filter mechanism inside the mounting frame by the workers, two openings are provided on one side of the galvanizing box, and a blocking block is provided inside the opening to block the opening.

[0012] As a preferred embodiment of the galvanizing equipment for producing wire clamps according to this utility model, the processing chamber is shaped to be wider in the middle and narrower on both sides in order to facilitate the flow of the plating solution inside the processing chamber.

[0013] The beneficial effects of the embodiments disclosed herein are as follows:

[0014] In this disclosure, compared to existing technologies where the galvanizing solution inside the galvanizing tank accumulates a large amount of impurities after prolonged use, requiring frequent replacement and reducing work efficiency, this invention addresses the technical problem of galvanizing equipment where the solution requires frequent replacement by operators. Through the coordination of a processing chamber, mounting frame, and filtration mechanism, the galvanizing solution is filtered, reducing the amount of residual impurities and ensuring the galvanizing effect on the wire clamps. Furthermore, the coordinated use of collection hoppers and switching valves allows for controlled discharge of the galvanizing solution from different collection hoppers. This ensures that while the solution in one collection hopper is being filtered, the solution in another hopper can still be used to galvanize the wire clamps, guaranteeing the normal operation of the equipment.

[0015] In this disclosure, compared with the technical problem of direct discharge of the replacement plating solution in the prior art, which causes waste of resources, the filtered plating solution is returned by the cooperation of the storage pipe, nozzle and circulation pump, thereby realizing the recycling of the plating solution, improving the utilization efficiency of the plating solution and reducing the waste of resources. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a vertical sectional view of the internal structure of the galvanized box of this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the mounting frame and the filter mechanism of this utility model.

[0020] Figure 4 This utility model Figure 3 An enlarged schematic diagram of the local structure at point A in the middle.

[0021] In the diagram: 1. Galvanized box; 2. Liquid collection hopper; 3. Switch valve; 4. Processing chamber; 5. Mounting frame; 6. Liquid storage pipe; 7. Nozzle; 8. Circulation pump; 9. Block; 10. Mounting plate; 11. Lifting mechanism; 12. Hanging component;

[0022] 101. Frame; 102. First filter screen; 103. Mounting bracket; 104. Second filter screen. Detailed Implementation

[0023] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0024] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0025] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0026] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0027] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0028] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0029] like Figures 1-4As shown, this invention illustrates a galvanizing equipment for producing wire clamps according to an embodiment of the present disclosure. The equipment includes a galvanizing tank 1, a collection hopper 2, a switching valve 3, a processing chamber 4, a mounting frame 5, and a filtration mechanism. Compared to existing galvanizing equipment where the plating solution inside the galvanizing tank accumulates a large amount of impurities after prolonged use, requiring frequent replacement by workers, and the replaced solution is directly discharged, resulting in resource waste and reduced work efficiency, this embodiment addresses these issues by using the processing chamber 4, mounting frame 5, and filtration mechanism to achieve filtration of the plating solution, reducing the amount of impurities. The amount of impurities remaining in the solution ensures the galvanizing effect of the plating solution on the wire clamp. Through the cooperation of the collection hopper 2 and the switch valve 3, the discharge of plating solution in different collection hoppers 2 is controlled, so that when the plating solution in one collection hopper 2 is filtered, the plating solution in the other collection hopper 2 can still be used to galvanize the wire clamp, ensuring the normal operation of the equipment. Through the cooperation of the storage pipe 6, the nozzle 7 and the circulation pump 8, the reflux of the filtered plating solution is realized, thereby realizing the recycling of the plating solution, improving the utilization efficiency of the plating solution and reducing the waste of resources.

[0030] like Figure 1 As shown, mounting plates 10 are installed on both sides of the galvanized box 1. Two lifting mechanisms 11 are installed on the upper side of the mounting plates 10. The lifting mechanism 11 includes a column, an electric push rod and a lifting rod. A hanging part 12 is installed at the inner end of the lifting rod. The hanging part 12 includes a crossbar and a hanging frame. The hanging part 12 can hang the wire clamp. The lifting mechanism 11 can adjust the height of the hanging part 12, thereby realizing the adjustment of the height of the wire clamp hanging on the hanging part 12.

[0031] like Figure 2 As shown, the galvanizing box 1 is equipped with two liquid collection hoppers 2, which are arranged symmetrically. The liquid collection hoppers 2 are equipped with heating components. The lower side of the liquid collection hoppers 2 is connected to a switch valve 3. The galvanizing box 1 is equipped with two processing chambers 4, which are located below the corresponding liquid collection hoppers 2 and are connected by the switch valve 3. The plating solution inside the liquid collection hoppers 2 can be discharged into the corresponding processing chambers 4 through the corresponding switch valve 3.

[0032] like Figure 2 As shown, the mounting frame is inserted into the interior of the processing chamber 4, as... Figure 3 and Figure 4As shown, the filtering mechanism is located inside the mounting frame 5. The filtering mechanism includes a frame 101, a first filter screen 102, a mounting bracket 103, and a second filter screen 104. A slot is provided on the upper side of the mounting frame 5. The width of the slot is adapted to the width of the mounting bracket 103. The mounting bracket 103 can be engaged with the mounting frame 5 through the slot, thereby limiting the position of the frame 101 inside the mounting frame 5. The filtering mechanism can filter the plating solution entering the processing chamber 4 to reduce the number of impurities carried in the plating solution and reduce the probability of excessive impurities in the plating solution affecting the galvanizing effect of the wire clamp.

[0033] like Figure 2 As shown, the galvanizing tank 1 has two liquid storage pipes 6 installed inside, which are symmetrically arranged. Multiple nozzles 7 are connected to the liquid storage pipes 6, which are inclined and face the liquid collection hopper 2. The lower side of the processing chamber 4 is connected to a circulation pump 8 through a liquid delivery pipe. The output end of the circulation pump 8 is connected to the outside of the liquid storage pipe 6 through a liquid delivery pipe. The circulation pump 8 can transport the filtered plating solution into the liquid storage pipe 6, and the nozzles 7 can spray the plating solution inside the liquid storage pipe 6 evenly into the liquid collection hopper 2, thereby realizing the recycling of the filtered plating solution, reducing resource waste and lowering production costs.

[0034] Working principle:

[0035] The workers add the plating solution to the inside of the galvanizing tank 1, and then heat the plating solution through the heating component. After heating, the workers hang the wire clamps that need to be galvanized on the hanging bracket on the hanging component 12. After hanging, the electric push rod inside the lifting mechanism 11 is activated. The telescopic end of the electric push rod retracts, causing the lifting rod to descend. The lifting rod causes the hanging component 12 to descend, and the hanging component 12 causes the wire clamps to be immersed in the heated plating solution, thereby achieving the galvanizing treatment of the wire clamps.

[0036] When the plating solution needs to be treated after prolonged use, the switch valve 3 is opened, and the plating solution inside the corresponding collection hopper 2 is discharged through the switch valve 3 into the corresponding treatment chamber 4. After entering the treatment chamber 4, the plating solution flows into the filtration mechanism inside the mounting frame 5. When the plating solution flows through the first filter screen 102, the first filter screen 102 performs primary filtration of the impurities carried in the plating solution. When the plating solution after primary filtration flows through the second filter screen 104, the second filter screen 104 performs secondary filtration of the plating solution, thus achieving the filtration treatment of the plating solution. After filtration is completed, the circulation pump 8 is started, and the circulation pump 8 delivers the solution through the liquid delivery pipe. The filtered plating solution is transported to the storage pipe 6. The filtered plating solution inside the storage pipe 6 is sprayed into the collection hopper 2 through the nozzle 7, realizing the recycling of the plating solution. The operator can filter the plating solution in different collection hoppers 2 by opening different switch valves 3. When the plating solution in one collection hopper 2 is filtered, the plating solution in the other collection hopper 2 is not processed, so that the operator can use the plating solution in the other collection hopper 2 to perform zinc plating on the wire clamp. This ensures the normal operation of the equipment when filtering the plating solution in a single collection hopper 2.

[0037] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. A galvanizing equipment for producing wire clamps, comprising a galvanizing box (1), characterized in that, Also includes: The liquid collection hopper (2) is provided inside the galvanized box (1). The two liquid collection hoppers (2) are arranged symmetrically. The liquid collection hopper (2) is provided with a heating component inside. The lower side of the liquid collection hopper (2) is connected to a switch valve (3). The galvanized box (1) is equipped with two processing chambers (4), which are located below the corresponding liquid collection hoppers (2) and are connected by the switch valve (3). Mounting frame (5), which is inserted into the interior of the processing chamber (4) and is capable of moving horizontally inside the processing chamber (4); A filtration mechanism is disposed inside the mounting frame (5) and is used to filter the plating solution entering the mounting frame (5).

2. The galvanizing equipment for producing wire clamps according to claim 1, characterized in that, The filtration mechanism includes: A frame (101) is movably disposed inside the mounting frame (5) and is capable of vertically moving inside the mounting frame (5); The first filter screen (102) is disposed inside the frame (101) and moves synchronously with the frame (101); Mounting bracket (103), which is mounted on the upper side of the frame (101) and is bolted to the mounting frame (5); The second filter (104) is disposed on the lower part of the inner wall of the mounting frame (5).

3. The galvanizing equipment for producing wire clamps according to claim 2, characterized in that, The upper side of the mounting frame (5) is provided with a slot, the width of which is adapted to the width of the mounting bracket (103).

4. A galvanizing equipment for producing wire clamps according to claim 1, characterized in that, The galvanizing box (1) has two liquid storage pipes (6) installed inside. The two liquid storage pipes (6) are arranged symmetrically, and multiple nozzles (7) are connected to the liquid storage pipes (6).

5. A galvanizing equipment for producing wire clamps according to claim 4, characterized in that, Multiple nozzles (7) are connected to the liquid storage pipe (6) at an angle, and the nozzles (7) face the liquid collection hopper (2).

6. A galvanizing equipment for producing wire clamps according to claim 4, characterized in that, The lower side of the processing chamber (4) is connected to a circulation pump (8) via an infusion pipe, and the output end of the circulation pump (8) is connected to the outside of the storage pipe (6) via an infusion pipe.

7. A galvanizing equipment for producing wire clamps according to claim 1, characterized in that, Two openings are provided on one side of the galvanized box (1), and a blocking block (9) is provided inside the opening to block the opening.

8. A galvanizing equipment for producing wire clamps according to claim 1, characterized in that, The processing chamber (4) is wide in the middle and narrow on both sides.

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