A high-efficiency purification ammonia-containing tail gas absorption tower combined structure

By optimizing the structure of the packing layer and demister layer of the ammonia tail gas absorption tower, and by using structured packing and high-performance demister materials, the problem of insufficient contact caused by irregular packing layer was solved, the absorption efficiency was improved and the equipment volume was reduced.

CN224308119UActive Publication Date: 2026-06-02HENAN JUNHUA DEV
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN JUNHUA DEV
Filing Date
2025-05-30
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Existing ammonia-containing tail gas treatment towers suffer from irregular packing layers, resulting in insufficient contact between the absorbent liquid and the tail gas, low absorption efficiency, and large equipment size.

Method used

The structure is optimized by using a regular packing layer and high-performance demisting material, and the structural stability and absorption efficiency are enhanced by using components such as reinforcing brackets, limiting rings, water collection troughs, guide plates and return plates.

Benefits of technology

It achieves full contact between ammonia-containing exhaust gas and absorption liquid, improves purification efficiency, reduces secondary pollution, and has a reasonable structural design that facilitates installation and maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a combined structure for a highly efficient ammonia-containing exhaust gas absorption tower, comprising an outer shell, with supporting legs fixedly connected in a circular array at the lower end of the shell, an air inlet channel in the center of the lower surface of the shell, a honeycomb frame snapped into the center of the shell's interior, and a packing frame snapped into the internal channel of the honeycomb frame, a connecting frame fixedly connected to the upper end of the shell's interior, a fixing groove in the upper surface of the connecting frame, and a demister snapped into the fixing groove, the packing frame having a hexagonal structure in the center and slots on its outer side, and a folded plate demister with a limiting block fixedly connected to the outer ring side of its upper surface; the packing layer and the demister layer are optimized and combined, the packing layer using special structured packing with a large specific surface area and high mass transfer efficiency, enabling the ammonia-containing exhaust gas to fully contact the absorbent liquid and achieve efficient absorption.
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Description

Technical Field

[0001] This utility model relates to the field of exhaust gas treatment technology, specifically to a combined structure of an ammonia-containing exhaust gas absorption tower for high-efficiency purification. Background Technology

[0002] Chemical reactions produce various wastes; solid, liquid, and gaseous wastes can all be generated. Among the gaseous wastes, common ones are toxic and harmful gases such as ammonia and hydrogen sulfide, which seriously pollute the environment.

[0003] Ammonia can also be used as an important chemical raw material. If it is recovered, it can save resources. Therefore, special equipment is needed to treat ammonia generated in industrial production or laboratory chemical research. Such equipment is called ammonia tail gas treatment equipment.

[0004] Conventional ammonia tail gas treatment towers suffer from irregular packing layers, resulting in insufficient contact between the ammonia tail gas and the absorbent liquid, leading to low absorption efficiency. Furthermore, the overall size and footprint of the treatment tower are relatively large. To address this issue, we propose a combined structure for a highly efficient ammonia tail gas absorption tower. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the existing defects and provide a combined structure of a highly efficient ammonia-containing tail gas absorption tower. The packing layer and the demister layer are optimized and combined. The packing layer adopts special structured packing with the characteristics of large specific surface area and high mass transfer efficiency, which can enable the ammonia-containing tail gas to fully contact the absorbent liquid and achieve efficient absorption, thus effectively solving the problems in the background technology.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a combined structure for a highly efficient ammonia-containing tail gas absorption tower, comprising an outer shell, with supporting legs fixedly connected in a circular array at the lower end of the outer shell, an air inlet channel in the middle of the lower surface of the outer shell, a honeycomb frame snapped into the middle of the inner part of the outer shell, and a packing frame snapped into the internal channel of the honeycomb frame, a connecting frame fixedly connected to the upper end of the inner part of the outer shell, a fixing groove in the upper surface of the connecting frame, and a demister snapped into the inside of the fixing groove, the middle part of the packing frame having a hexagonal structure, and a slot in the outer side of the packing frame, the demister being a folded plate type demister, and a limiting block fixedly connected to the outer ring side of the upper surface of the demister.

[0007] Furthermore, it also includes a reinforcing bracket, which is an arc-shaped connecting rod and is fixedly connected between the support legs. The reinforcing bracket can strengthen the structural strength between the support legs and prevent the support legs from deforming or bending, thus affecting the safety of the absorption tower during use.

[0008] Furthermore, it also includes a limiting ring, which is fixedly connected to the lower end of the inner surface of the outer shell, and the upper surface of the limiting ring is in contact with the lower surface of the honeycomb frame; the limiting ring can provide auxiliary support for the honeycomb frame and prevent the honeycomb frame from falling and affecting the normal use of the absorption tower.

[0009] Furthermore, it also includes a water collection trough, which is fixedly connected to the upper part of the inner surface of the outer shell, and the inner side of the water collection trough is inclined. The upper end of the water collection trough corresponds to the demister on the outer ring side. The water collection trough can collect the water condensed by the demister, preventing water from dripping onto the packing and affecting the absorption efficiency of the absorption tower, thus making the absorption tower more convenient to use.

[0010] Furthermore, it also includes a guide plate, which is fixedly connected to the inner bottom surface of the shell, and the upper end of the guide plate has an inward inclined structure; the guide plate can prevent the collected condensate and absorbent from flowing out of the absorption tower and affecting the surrounding environment, thereby making the use of the absorption tower safer.

[0011] Furthermore, it also includes a reflux plate, which is fixedly connected to the inner bottom surface of the outer shell by a connecting column, and the reflux plate covers the upper end of the guide plate; the reflux plate can effectively prevent dripping condensate from flowing out of the absorption tower.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: This highly efficient ammonia-containing tail gas absorption tower combination structure has the following advantages:

[0013] 1. The packing layer and the demister layer have been optimized and combined. The packing layer uses special structured packing, which has the characteristics of large specific surface area and high mass transfer efficiency, enabling the ammonia-containing tail gas to fully contact the absorbent liquid and achieve efficient absorption.

[0014] 2. The demister layer uses high-performance demister materials to effectively remove mist droplets from the exhaust gas, reducing secondary pollution. The synergistic work of the packing layer and the demister layer significantly improves the purification efficiency of the absorption tower.

[0015] 3. The absorption tower has a reasonable tower structure design, which facilitates installation and maintenance. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the front cross-sectional structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the upper cross-sectional structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the lower cross-sectional structure of this utility model.

[0020] In the diagram: 1. Outer shell, 2. Support leg, 3. Reinforcing bracket, 4. Limiting ring, 5. Honeycomb frame, 6. Packing frame, 7. Connecting frame, 8. Demister, 9. Water collection tank, 10. Guide plate, 11. Return plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 This embodiment provides a technical solution: a combined structure of a highly efficient ammonia-containing tail gas absorption tower, including an outer shell 1. The lower end of the outer shell 1 is fixedly connected to a support leg 2 in a circumferential array. An air inlet is opened in the middle of the lower surface of the outer shell 1. A honeycomb frame 5 is snapped into the middle of the inner part of the outer shell 1. A packing frame 6 is snapped into the internal channel of the honeycomb frame 5. A connecting frame 7 is fixedly connected to the upper end of the inner part of the outer shell 1. A fixing groove is opened on the upper surface of the connecting frame 7. A demister 8 is snapped into the inside of the fixing groove. The middle part of the packing frame 6 is a hexagonal structure. A slot is opened on the outer side of the packing frame 6. The demister 8 is a folded plate demister. A limit block is fixedly connected to the outer ring side of the upper surface of the demister 8.

[0023] In this embodiment, a reinforcing bracket 3 is also included. The reinforcing bracket 3 is an arc-shaped connecting rod and is fixedly connected between the support legs 2. The reinforcing bracket 3 can strengthen the structural strength between the support legs 2 and prevent the support legs 2 from deforming or bending, which would affect the safety of the absorption tower during use.

[0024] In this embodiment, a limiting ring 4 is also included. The limiting ring 4 is fixedly connected to the lower end of the inner surface of the outer shell 1, and the upper surface of the limiting ring 4 is in contact with the lower surface of the honeycomb frame 5. The limiting ring 4 can provide auxiliary support for the honeycomb frame 5 to prevent the honeycomb frame 5 from falling and affecting the normal use of the absorption tower.

[0025] In this embodiment, a water collection trough 9 is also included. The water collection trough 9 is fixedly connected to the upper part of the inner surface of the outer shell 1, and the inner side of the water collection trough 9 is an inclined structure. The upper end of the water collection trough 9 corresponds to the demister 8 on the outer ring side. The water collection trough 9 can collect the water condensed by the demister 8, and prevent water from dripping onto the packing material and affecting the absorption efficiency of the absorption tower, thereby making the use of the absorption tower more convenient.

[0026] In this embodiment, a guide plate 10 is also included. The guide plate 10 is fixedly connected to the inner bottom surface of the outer shell 1, and the upper end of the guide plate 10 has an inward inclined structure. The guide plate 10 can prevent the collected condensate and absorbent from flowing out of the absorption tower and affecting the surrounding environment, thereby making the use of the absorption tower safer.

[0027] In this embodiment, a reflux plate 11 is also included. The reflux plate 11 is fixedly connected to the inner bottom surface of the outer shell 1 by a connecting column, and the reflux plate 11 covers the upper end of the guide plate 10. The reflux plate 11 can effectively prevent the dripping condensate from flowing out of the absorption tower.

[0028] The working principle of the high-efficiency ammonia-containing exhaust gas absorption tower combination structure provided by this utility model is as follows: The internal filling material of this absorption tower is arranged in a honeycomb shape, and a ventilation channel is provided between the filling material and the honeycomb frame 5, which can facilitate the contact of the filling material with ammonia-containing exhaust gas, thereby ensuring that the filling material fully absorbs the ammonia element in the exhaust gas. In addition, multiple sets of demisters can effectively treat the mist in the exhaust gas, preventing the mist from dissipating and affecting the treatment efficiency of the absorption tower.

[0029] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A combined structure for a highly efficient ammonia-containing tail gas absorption tower, characterized in that: Includes an outer shell (1), with a support leg (2) fixedly connected to the lower end of the outer shell (1) in a circular array, an air intake channel is provided in the middle of the lower surface of the outer shell (1), and a honeycomb frame (5) is snapped into the middle of the inner part of the outer shell (1), and a packing frame (6) is snapped into the inner channel of the honeycomb frame (5), a connecting frame (7) is fixedly connected to the upper end of the inner part of the outer shell (1), a fixing groove is provided on the upper surface of the connecting frame (7), and a demister (8) is snapped into the inside of the fixing groove, the middle part of the packing frame (6) is a hexagonal structure, and a slot is provided on the outer side of the packing frame (6), the demister (8) is a folding plate demister, and a limit block is fixedly connected to the outer ring side of the upper surface of the demister (8).

2. The high-efficiency purification ammonia-containing tail gas absorption tower combined structure according to claim 1, characterized in that: It also includes a reinforcing bracket (3), which is an arc-shaped connecting rod and is fixedly connected between the supporting legs (2).

3. The high-efficiency purification ammonia-containing tail gas absorption tower combined structure according to claim 1, characterized in that: It also includes a limiting ring (4), which is fixedly connected to the lower end of the inner surface of the outer shell (1), and the upper surface of the limiting ring (4) is in contact with the lower surface of the honeycomb frame (5).

4. The high-efficiency purification ammonia-containing tail gas absorption tower combined structure according to claim 1, characterized in that: It also includes a water collection trough (9), which is fixedly connected to the upper part of the inner surface of the outer shell (1), and the inner side of the water collection trough (9) is an inclined structure. The upper end of the water collection trough (9) corresponds to the demister (8) on the outer ring side.

5. The high-efficiency purification ammonia-containing tail gas absorption tower combined structure according to claim 1, characterized in that: It also includes a guide plate (10), which is fixedly connected to the inner bottom surface of the outer shell (1), and the upper end of the guide plate (10) is an inwardly inclined structure.

6. The high-efficiency purification ammonia-containing tail gas absorption tower combined structure according to claim 5, characterized in that: It also includes a reflux plate (11), which is fixedly connected to the inner bottom surface of the outer shell (1) by a connecting post, and the reflux plate (11) covers the upper end of the guide plate (10).