Automatic granulation production system of bright beads for fireworks
By adopting a vacuum powder feeder and centralized electrical control design in the fireworks sparkler production system, the problems of low efficiency and significant safety hazards in the existing system have been solved, achieving safe and efficient automated production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGSHA YUEQI ENERGY SAVING ELECTRICAL EQUIP CO LTD
- Filing Date
- 2025-05-26
- Publication Date
- 2026-06-02
AI Technical Summary
The existing fireworks sparkler production system is inefficient, poses significant safety hazards, and lacks effective material control and dust treatment devices.
A vacuum powder feeder is used to transfer materials between isolated work rooms. All electrical control equipment is concentrated in the electrical room, and each work room is physically separated, reducing manual operation and increasing safety and efficiency.
It improves production safety and efficiency, reduces manual operation, and achieves automated control of materials and effective dust treatment.
Smart Images
Figure CN224313445U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fireworks sparkler production technology, specifically to an automatic granulation production system for fireworks sparklers. Background Technology
[0002] The powder used in fireworks granulation is gunpowder, which is a flammable and explosive substance with sensitive chemical properties. A series of factors such as collision, compression, friction, and high temperature during the stirring process may trigger an explosion and cause an accident.
[0003] Firework beads are a type of pyrotechnic raw material widely used in various types of fireworks, including those that produce sparks. The manufacturing process of fireworks beads typically consists of the following steps: dry / wet mixing, granulation, intermediate packaging (coating different gunpowder powders), and outer coating (coating with an outer layer of igniter).
[0004] Currently, the production of sparklers on the market involves sieving the powder using a separate sieving machine, followed by manual handling of the granules to be added to granulation machines. This method is not only inefficient and affects the quality of the finished product, but more importantly, the external powder and granule hoppers are exposed to the air. If workers operate the equipment improperly or become fatigued, sparks may be generated, igniting the powder and causing potentially disastrous consequences.
[0005] Some existing automatic batching equipment, such as belt feeders, are not equipped with weighing and flow control devices, so they cannot effectively control the feeding. Moreover, the material is exposed to the outside through belt conveyor, which increases the risk of accidents due to the large friction. They also lack automatic alcohol and powder addition devices, and do not achieve complete separation of man and machine. Furthermore, they are not equipped with dust monitors and dust removal devices, so they cannot effectively control dust.
[0006] In conclusion, there is an urgent need for an automated granulation production system for fireworks beads to solve the above problems. Utility Model Content
[0007] (a) Technical problems to be solved
[0008] In view of the above-mentioned shortcomings and deficiencies of the prior art, the present invention provides an automatic granulation production system for bright beads for fireworks, so as to solve at least one of the above-mentioned problems.
[0009] (II) Technical Solution
[0010] To achieve the above objectives, this utility model discloses an automatic granulation production system for fireworks bright beads, comprising, physically separated by walls, a feeding and conveying room, a mixing room, a crushing and granulation room, a pelletizing room, at least one intermediate packaging room, a coating room, and an electrical room; the electrical control equipment for all equipment in the automatic granulation production system for fireworks bright beads is located in the electrical room; wherein,
[0011] The feeding and conveying room is equipped with multiple feeders and hoppers. The discharge ports of the multiple feeders are connected to the inlets of the hoppers, and the discharge ports of the hoppers are connected to the inlets of the conveying pipes. The conveying pipes pass through holes in the wall between the feeding and conveying room and the mixing room, and the discharge port of the conveying pipes extends into the mixing room. The vertical height of the inlet of the conveying pipes is higher than the height of its discharge port, so that the material is conveyed by gravity.
[0012] The mixing chamber is equipped with a dry mixer and / or a wet mixer, and a first vacuum powder feeder. The outlet of the conveying pipe is connected to the inlet of the dry mixer and / or the wet mixer. The vacuum conveying pipe of the first vacuum powder feeder passes through a hole in the wall between the mixing chamber and the crushing and granulation chamber, and conveys the mixed material in the dry mixer and / or the wet mixer to the crushing and granulation chamber.
[0013] The crushing and granulation chamber is equipped with crushing and granulation equipment and a second vacuum powder feeder. The vacuum conveying pipe of the first vacuum powder feeder conveys the material in the dry mixer and / or wet mixer to the crushing and granulation equipment. The vacuum conveying pipe of the second vacuum powder feeder passes through a hole in the wall between the crushing and granulation chamber and the pelletizing chamber, and conveys the material that has been initially granulated in the crushing and granulation equipment to the pelletizing chamber.
[0014] The granulation chamber is equipped with a granulation device and a third vacuum powder feeder. The vacuum conveying pipe of the second vacuum powder feeder transports the material that has been initially granulated in the crushing and granulation equipment to the granulation device. The vacuum conveying pipe of the third vacuum powder feeder passes through a hole in the wall between the granulation chamber and the adjacent intermediate batching chamber, and transports the material that has been granulated in the granulation device to the adjacent intermediate batching chamber.
[0015] The intermediate packaging room is equipped with a coating machine and a fourth vacuum powder feeder. The vacuum conveying pipe of the third vacuum powder feeder transports the granulated material in the granulation equipment to the coating machine. The vacuum conveying pipe of the fourth vacuum powder feeder passes through a hole in the wall between the intermediate packaging room and the adjacent intermediate packaging room or coating room, and transports the coated material in the coating machine to the adjacent intermediate packaging room or coating room.
[0016] The wrapping room is equipped with a wrapping machine and a fifth vacuum powder feeder. The vacuum conveying pipe of the fourth vacuum powder feeder transports the wrapped material from the wrapping machine to the wrapping machine. The vacuum conveying pipe of the fifth vacuum powder feeder passes through a hole in the wall between the intermediate packaging room and the wrapping room, and transports the wrapped material from the wrapping room to the subsequent working room.
[0017] Preferably, in the dry mixer and the wet mixer, the outlet of the conveying pipe is connected to the inlet of the dry mixer, the discharge port of the dry mixer is connected to the inlet of the wet mixer, and the height of the dry mixer is higher than that of the wet mixer, so that the material is transferred by gravity.
[0018] Preferably, the subsequent working room includes an upper tray room, which is equipped with a conveyor belt and multiple trays. The trays are placed on the conveyor belt and receive the coated material conveyed by the vacuum conveying pipe of the fifth vacuum powder feeder.
[0019] Preferably, it also includes a drying room, which is located away from the feeding and conveying room, mixing room, crushing and granulation room, pelletizing room, at least one intermediate packaging room, coating room, electrical room and upper tray room.
[0020] Preferably, the feeding and conveying room further includes a motor room, which is separated from the motor room by a wall; the motors of the feeder and the hopper are both located in the motor room.
[0021] Preferably, the feeding and conveying room, mixing room, crushing and granulation room, pelletizing room, at least one intermediate packaging room, coating room, electrical room, and upper tray room are all equipped with doors.
[0022] Preferably, a raw material conveying room is provided outside the intermediate packaging room and the wrapping room, and an intermediate material silo and a feeding machine are provided in the raw material conveying room; the intermediate material silo is used to store the intermediate packaging medicine or the ignition powder for wrapping medicine.
[0023] Preferably, each of the intermediate packaging rooms and the medicine wrapping rooms is further provided with a raw material conveying room outside; or the intermediate packaging rooms and the medicine wrapping rooms share a single raw material conveying room outside.
[0024] (III) Beneficial Effects
[0025] The automatic granulation production system for fireworks beads of this utility model has separate work areas, and the materials between different work areas are transferred through a vacuum powder feeder, which improves production safety and efficiency. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the automatic granulation production system for bright beads used in fireworks according to this utility model;
[0027] Figure 2 for Figure 1 A schematic diagram of the material transfer process in an automated granulation production system for fireworks beads.
[0028] Figure 3 for Figure 1Another perspective schematic diagram of the automated granulation production system for fireworks beads. Detailed Implementation
[0029] To better explain and facilitate understanding of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0030] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0031] Furthermore, in this utility model, the use of terms such as "first," "second," etc., is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0032] In this utility model, unless otherwise explicitly specified and limited, the terms "connection," "fixing," etc., should be interpreted broadly. For example, "fixing" can mean a fixed connection, a detachable connection, or an integral part; "connection" can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0033] See details Figure 1 and Figure 2 This utility model relates to an automatic granulation production system 100 for bright beads used in fireworks.
[0034] The automated granulation production system 100 for fireworks beads includes the following physically separated by a wall 101: a feeding and conveying room 10, a mixing room 20, a crushing and granulation room 30, a pelletizing room 40, at least one intermediate packaging room 50, a coating room 60, and an electrical room 91.
[0035] The feeding and conveying room 10, mixing room 20, crushing and granulation room 30, pelletizing room 40, at least one intermediate packaging room 50, and coating room 60 are separated from each other by walls 101. Materials between adjacent rooms are transferred via transmission pipelines (described in detail later). No manual handling is required, and the separation of each workroom improves production safety. The electrical control equipment for all equipment in the automatic granulation production system 100 for fireworks beads is located in the electrical room 91. Preferably, the electrical room 91 can be an interconnected, integrated workroom or multiple separate, independent workrooms, depending on the location requirements of the electrical equipment.
[0036] The feeding and conveying chamber 10 is equipped with multiple feeders 11 and hoppers (not shown in the figure). The discharge ports of the multiple feeders 11 are connected to the inlets of the hoppers, and the discharge ports of the hoppers are connected to the inlets of the feeding and conveying pipes 12. The feeding and conveying pipes 12 pass through holes 13 in the wall between the feeding and conveying chamber 10 and the mixing chamber 20, and the discharge port of the feeding and conveying pipes 12 extends into the mixing chamber 20. The vertical height of the inlet of the feeding and conveying pipes 12 is higher than the height of its discharge port, so that the material is conveyed by gravity.
[0037] A powder mixer 21 is installed inside the mixing chamber 20, and the outlet of the feeding conveying pipe 12 is connected to the inlet of the powder mixer 21. The vacuum conveying pipe 221 of the first vacuum powder feeder 22 passes through a hole 23 in the wall between the mixing chamber 20 and the crushing and granulation chamber 30, conveying the mixed material in the powder mixer 21 to the crushing and granulation chamber 30. The mixer 21 includes a dry mixer and / or a wet mixer, meaning that in specific use, a dry mixer or a wet mixer, or a combined dry and wet mixer, can be selected as needed. The main unit of the first vacuum powder feeder 22 can be located outside the mixing chamber 20, with only the piping inside the mixing chamber 20, to increase system safety. In other embodiments, the main unit of the first vacuum powder feeder 22 can also be located inside the mixing chamber 20, provided that safety requirements are met.
[0038] The crushing and granulation chamber 30 is equipped with a crushing and granulation device 31. The vacuum conveying pipe 221 of the first vacuum powder feeder 22 conveys the material in the mixer 21 to the crushing and granulation device. The vacuum conveying pipe 321 of the second vacuum powder feeder 32 passes through a hole 33 in the wall between the crushing and granulation chamber 30 and the pelletizing chamber 40, and conveys the material that has been initially granulated in the crushing and granulation device 31 to the pelletizing chamber 40. Similarly, the main unit of the second vacuum powder feeder 32 can be located outside or inside the crushing and granulation chamber 30 as needed.
[0039] The granulation chamber 40 is equipped with a granulation device 41. The vacuum conveying pipe 321 of the second vacuum powder feeder 32 transports the material that has completed primary granulation in the crushing and granulation device 31 to the granulation device 41. The vacuum conveying pipe 421 of the third vacuum powder feeder 42 passes through a hole 43 in the wall between the granulation chamber 40 and the adjacent intermediate batching chamber 50, and transports the material that has completed granulation in the granulation device 41 to the adjacent intermediate batching chamber 50. Similarly, the main unit of the third vacuum powder feeder 42 can be located outside or inside the granulation chamber 40 as needed.
[0040] The intermediate packaging room 50 is equipped with a coating machine 51. The vacuum conveying pipe 421 of the third vacuum powder feeder 42 conveys the granulated material from the granulation equipment 41 to the coating machine 51. The vacuum conveying pipe 521 of the fourth vacuum powder feeder 52 passes through a hole 53 in the wall between the intermediate packaging room 50 and an adjacent intermediate packaging room 50 or coating room 60, conveying the coated material from the coating machine 51 to the adjacent intermediate packaging room 50 or coating room 60. Similarly, the main unit of the fourth vacuum powder feeder 52 can be located outside or inside the granulation room 40 as needed.
[0041] In this embodiment, there are two intermediate packaging rooms 50. The vacuum conveying pipe 521 of the fourth vacuum powder feeder 52 in the first intermediate packaging room 50 passes through a hole 53 in the wall between the first intermediate packaging room 50 and its adjacent intermediate packaging room 50. The vacuum conveying pipe 521 of the fourth vacuum powder feeder 52 in the second intermediate packaging room 50 passes through a hole 53 in the wall between the second intermediate packaging room 50 and its adjacent medicine wrapping room 60. The number of intermediate packaging rooms 50 is determined according to the type of medicine being packaged and the process requirements.
[0042] The medicine-coating room 60 is equipped with a medicine-coating machine 61. The vacuum conveying pipe 521 of the fourth vacuum powder feeder 52 conveys the medicine-coated material in the medicine-coating machine 51 to the medicine-coating machine 61. The vacuum conveying pipe 621 of the fifth vacuum powder feeder 62 passes through the hole 63 in the wall between the intermediate packaging room 50 and the medicine-coating room 60, and conveys the medicine-coated material in the medicine-coating room 60 to the subsequent working room.
[0043] The automatic granulation production system 100 for fireworks beads has separate work areas, and materials between different work areas are transferred through a vacuum powder feeder, which improves production safety and efficiency.
[0044] Preferably, the powder mixer 21 includes a dry mixer and a wet mixer. The outlet of the feeding conveying pipe 12 is connected to the inlet of the dry mixer, and the discharge port of the dry mixer is connected to the inlet of the wet mixer. The height of the dry mixer is higher than that of the wet mixer so that the material is transferred by gravity.
[0045] In other embodiments, the powder mixer 21 is a dry-wet mixing integrated machine, in which dry mixing is performed first and then wet mixing is performed, without the need for material transfer between the dry mixing container and the wet mixing container.
[0046] Preferably, in this embodiment, the subsequent working room includes an upper tray room 70, which is equipped with a conveyor belt and multiple trays. The trays are placed on the conveyor belt and receive the coated material conveyed by the vacuum conveying pipe 621 of the fifth vacuum powder feeder 62. The material in the trays can be used for subsequent drying processes.
[0047] Preferably, in this embodiment, a drying chamber 80 is also included, which is located away from the feeding and conveying room 10, the mixing room 20, the crushing and granulation room 30, the pelletizing room 40, at least one intermediate packaging room 50, the coating room 60, the electrical room 91, and the loading tray room 70. The material dried in the drying chamber 80 is very dry and more flammable and explosive than the material during the granulation process; therefore, it needs to be physically located away from other work areas. The material trays after loading into the loading tray room 70 can be transported to the drying chamber via a conveyor belt device. Preferably, the material can be manually transported to the drying chamber 80 for drying using an anti-static trolley.
[0048] Preferably, the feeding and conveying room 10 further includes a motor room 92, and the feeding and conveying room 10 and the motor room 92 are separated by a wall; the motors of the feeder 11 and the hopper are both located in the motor room 92.
[0049] Preferably, the feeding and conveying room 10, mixing room 20, crushing and granulation room 30, pelletizing room 40, at least one intermediate packaging room 50, coating room 60, electrical room 91, and upper tray room 70 are all equipped with doors. Preferably, each workroom is equipped with a door, allowing personnel to enter the workroom for operation when needed; normally, personnel are not allowed to enter the workroom during the automatic granulation process of fireworks beads.
[0050] Please combine them together Figure 3 Preferably, a raw material conveying room 93 is also provided outside the intermediate packaging room 50 and the coating room 60. The raw material conveying room 93 is equipped with a hopper 931 and a feeder 932. The hopper 931 contains the corresponding intermediate packaging agent or the ignition agent for coating. Since the intermediate packaging and coating processes require the addition of materials during the bright bead manufacturing process, and these materials are all highly flammable and hazardous items, the raw material conveying room 93 also needs to be separated from other work areas.
[0051] Preferably, each of the intermediate packaging rooms 50 and the medicine wrapping room 60 is further provided with a raw material conveying room 93 outside; or the intermediate packaging rooms 50 and the medicine wrapping room 60 share a single raw material conveying room 93 outside.
[0052] It should be understood that the above description of the specific embodiments of this utility model is only for illustrating the technical route and features of this utility model, and its purpose is to enable those skilled in the art to understand the content of this utility model and implement it accordingly. However, this utility model is not limited to the specific embodiments described above. All changes or modifications made within the scope of the claims of this utility model should be covered by the protection scope of this utility model.
Claims
1. An automatic granulation production system for a bright bead for fireworks, characterized by, The system includes, physically separated by walls, a feeding and conveying room, a mixing room, a crushing and granulation room, a pelletizing room, at least one intermediate packaging room, a coating room, and an electrical room; the electrical control equipment for all equipment in the automatic granulation production system for fireworks beads is located in the electrical room; wherein... The feeding and conveying chamber is equipped with multiple feeders and hoppers. The discharge ports of the multiple feeders are connected to the inlets of the hoppers, and the discharge ports of the hoppers are connected to the inlets of the feeding and conveying pipes. The feeding and conveying pipes pass through holes in the wall between the feeding and conveying chamber and the mixing chamber, and the discharge port of the feeding and conveying pipes extends into the mixing chamber. The vertical height of the inlet of the feeding and conveying pipes is higher than the height of its discharge port, so that the material is conveyed by gravity. The mixing chamber is equipped with a powder mixer, and the outlet of the conveying pipe is connected to the inlet of the powder mixer; the vacuum conveying pipe of the first vacuum powder feeder passes through a hole in the wall between the mixing chamber and the crushing and granulation chamber, and conveys the mixed material in the powder mixer to the crushing and granulation chamber; the powder mixer includes a dry mixer and / or a wet mixer; The crushing and granulation chamber is equipped with crushing and granulation equipment. The vacuum conveying pipe of the first vacuum powder feeder conveys the material in the dry mixer and / or wet mixer to the crushing and granulation equipment. The vacuum conveying pipe of the second vacuum powder feeder passes through the hole in the wall between the crushing and granulation chamber and the granulation chamber, and conveys the material that has been initially granulated in the crushing and granulation equipment to the granulation chamber. The granulation chamber is equipped with granulation equipment. The vacuum conveying pipe of the second vacuum powder feeder conveys the material that has been initially granulated in the crushing and granulation equipment to the granulation equipment. The vacuum conveying pipe of the third vacuum powder feeder passes through a hole in the wall between the granulation chamber and the adjacent intermediate batching chamber, and conveys the material that has been granulated in the granulation equipment to the adjacent intermediate batching chamber. The intermediate packaging room is equipped with a coating machine. The vacuum conveying pipe of the third vacuum powder feeder conveys the granulated material in the granulation equipment to the coating machine. The vacuum conveying pipe of the fourth vacuum powder feeder passes through a hole in the wall between the intermediate packaging room and the adjacent intermediate packaging room or coating room, and conveys the coated material in the coating machine to the adjacent intermediate packaging room or coating room. The coating room is equipped with a coating machine. The vacuum conveying pipe of the fourth vacuum powder feeder transports the material that has been coated in the coating machine to the coating machine. The vacuum conveying pipe of the fifth vacuum powder feeder passes through a hole in the wall between the intermediate packaging room and the coating room, and transports the material that has been coated in the coating room to the subsequent working room.
2. The automatic prilling production system for the bright bead for fireworks according to claim 1, characterized in that, The powder mixer includes a dry mixer and a wet mixer. The outlet of the conveying pipe is connected to the inlet of the dry mixer, and the discharge port of the dry mixer is connected to the inlet of the wet mixer. The height of the dry mixer is higher than that of the wet mixer so that the material is transferred by gravity.
3. The automatic prilling production system for the bright bead for fireworks according to claim 1, characterized in that, The subsequent working room includes an upper tray room, which is equipped with a conveyor belt and multiple trays. The trays are placed on the conveyor belt and receive the coated material conveyed by the vacuum conveying pipe of the fifth vacuum powder feeder.
4. The automatic prilling production system for the bright bead for fireworks according to claim 3, characterized in that, It also includes a drying room, which is located away from the feeding and conveying room, mixing room, crushing and granulation room, pelletizing room, at least one intermediate packaging room, coating room, electrical room and upper tray room.
5. The automatic prilling production system for the bright bead for fireworks according to claim 1, wherein The feeding and conveying room also includes a motor room, which is separated from the motor room by a wall; the motors of the feeder and the hopper are both located in the motor room.
6. The automatic prilling production system for the bright bead for fireworks according to claim 1, wherein The feeding and conveying room, mixing room, crushing and granulation room, pelletizing room, at least one intermediate packaging room, coating room, electrical room, and upper tray room are all equipped with doors.
7. The automatic prilling production system for the bright bead for fireworks according to claim 1, wherein The outer side of the intermediate packaging room and the wrapping room is also provided with a raw material conveying room, which is equipped with an intermediate material silo and a feeding machine; the intermediate material silo is used to store the intermediate packaging medicine or the ignition powder for wrapping medicine.
8. The automatic prilling production system for the bright bead for fireworks according to claim 7, wherein Each of the intermediate packaging rooms and the medicine wrapping rooms is further provided with a raw material conveying room outside; or the intermediate packaging rooms and the medicine wrapping rooms share a single raw material conveying room outside.