Motor core riveting and positioning integrated device

Abstract

The utility model relates to motor manufacturing technical field especially relates to a motor iron core riveting positioning integrated equipment, including work table, the upper surface of work table is provided with positioning mechanism, the lower surface of top is provided with riveting mechanism. This kind of motor iron core riveting positioning integrated equipment, through the setting of positioning mechanism and riveting mechanism, when using, placing motor iron core, then starting motor, drive screw rod to rotate, the sliding block below diagonal side tooth block follows the sliding groove on the base and slides stably, the sawtooth block is engaged with the gear, will push the tooth block movement, the clamping block will move, three groups of clamping blocks move from different directions towards the center position of iron core placement plate, and the motor iron core is clamped and positioned, then, starting the pneumatic cylinder, the piston in the pneumatic cylinder pushes the lifting plate to move down, and the riveting block also moves down synchronously, approaches motor iron core, and motor iron core is riveted, realizes positioning and riveting integration.

Description

Technical Field

[0001] This utility model relates to the field of motor manufacturing technology, and in particular to an integrated device for riveting and positioning motor cores. Background Technology

[0002] An electric motor is a device that converts electrical energy into mechanical energy. It works based on the principle of electromagnetic induction and is widely used in many fields such as industry, transportation, and home appliances. It can be divided into DC motors and AC motors. It is a key device for power transmission and mechanical motion control in modern production and life, providing a power source for equipment operation. In the manufacturing process of electric motors, the quality and assembly accuracy of the motor core are crucial to the performance of the motor. Motor core production equipment usually separates the positioning and riveting processes, which requires the transfer of workpieces between different equipment during the production process. This not only consumes a lot of manpower and time, but also easily causes the position of the core laminations to shift during the transfer process, affecting product quality. Therefore, there is a particular need for an integrated machine for riveting and positioning motor cores.

[0003] However, existing integrated riveting and positioning equipment for motor cores has a complex structure and is inconvenient to adjust, making it difficult to adapt to the processing needs of motor cores of different specifications, which greatly limits the production efficiency and flexibility of motor manufacturing. Utility Model Content

[0004] The purpose of this utility model is to provide an integrated riveting and positioning device for motor cores, in order to solve the problems mentioned in the background art, such as the complex structure of existing integrated riveting and positioning devices for motor cores, inconvenient adjustment, and difficulty in adapting to the processing needs of motor cores of different specifications, which greatly limits the production efficiency and flexibility of motor manufacturing.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated riveting and positioning device for motor cores, comprising a workbench, a support rod fixedly connected to the upper surface of the workbench, a top plate fixedly connected to the upper surface of the support rod, a positioning mechanism provided on the upper surface of the workbench, and a riveting mechanism provided on the lower surface of the top plate.

[0006] The positioning mechanism includes a fixed block, a base, a motor, a threaded rod, a helical-knotted toothed block, a sliding block, a sliding groove, a gear, a rotating shaft, a rotating groove, a toothed block, a limiting block, a limiting plate, a moving groove, a limiting groove, a clamping block, and an iron core placement plate. A fixed block is fixedly connected to the upper surface of the worktable. A base is fixedly connected to the inner surface of the fixed block. A motor is fixedly connected to the upper surface of the base. A threaded rod is fixedly connected to one end of the motor. A helical-knotted toothed block is threadedly connected to the outer surface of the threaded rod. A sliding block is fixedly connected to the lower surface of the helical-knotted toothed block. The base... A sliding groove is provided on the upper surface of the base. A gear is engaged on one side surface of the helical-knotted toothed block. A rotating shaft is fixedly connected to the lower surface of the gear. A rotating groove is provided on the upper surface of the base. A toothed block is engaged on the upper surface of the helical-knotted toothed block. A limiting block is fixedly connected to one side surface of the toothed block. A limiting plate is slidably connected to the outer surface of the limiting block. A moving groove is provided on the inner surface of the limiting plate. A limiting groove is provided on the inner surface of the moving groove. A clamping block is fixedly connected to one end surface of the toothed block. A core placement plate is fixedly connected to the inner surface of the fixing block.

[0007] The oblique-patterned side tooth block forms a sliding structure through a motor and a threaded rod. The outer dimension of the sliding block matches the inner dimension of the sliding groove. The upper surface of the oblique-patterned side tooth block is provided with oblique patterns, and one side surface of the oblique-patterned side tooth block is provided with serrated blocks.

[0008] Preferably, the oblique-patterned toothed blocks have three sets on the outer surface of the toothed blocks, and the outer dimension of the rotating shaft matches the inner dimension of the rotating groove.

[0009] Preferably, the outer dimensions of the limiting block match the inner dimensions of the moving groove, and two sets of the limiting blocks are symmetrically arranged around the central axis of the toothed block.

[0010] Preferably, the limiting plate is fixedly connected to the fixing block, and the clamping block is provided in three sets.

[0011] Preferably, the riveting mechanism includes a cylinder, a lifting plate, a riveting block, a limiting rod, and a limiting post. The cylinder is fixedly connected to the lower surface of the top plate, the lifting plate is fixedly connected to one end surface of the cylinder, the riveting block is fixedly connected to the lower surface of the lifting plate, the limiting rod is slidably connected to the inner surface of the riveting block, and a limiting post is fixedly connected to one end surface of the limiting rod.

[0012] Preferably, one end surface of the limiting rod is fixedly connected to the iron core placement plate, and multiple sets of the limiting rod are provided on the inner surface of the lifting plate, and the diameter of the limiting column is larger than the diameter of the limiting rod.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This integrated riveting and positioning device for motor cores, through the setting of a positioning mechanism and a riveting mechanism, allows the motor core to be placed in the center of the core placement plate during use. Then, the motor is started, driving the threaded rod to rotate. Under the rotation of the threaded rod, the helical-patterned toothed block moves linearly along the threaded rod. The sliding block below the helical-patterned toothed block slides smoothly along the sliding groove on the base. One side surface of the helical-patterned toothed block is provided with a serrated block, which meshes with a gear. When the helical-patterned toothed block moves linearly, it drives the meshing gear to rotate. The rotating shaft below the gear rotates in the rotating groove. The rotation of the gear drives the other two sets of helical-patterned toothed blocks to move. The upper surface of the helical-patterned toothed block is also provided with helical grooves, which mesh with the toothed block. When the oblique-patterned toothed block moves, it pushes the toothed block to move. The limiting block on one side of the toothed block slides in the moving groove of the limiting plate. When the toothed block moves, the clamping block moves accordingly. The three sets of clamping blocks move from different directions toward the center of the iron core placement plate, gradually approaching the motor iron core, and clamping and positioning the motor iron core. The positioning mechanism has a compact structure and precise positioning, which provides a guarantee for improving the processing accuracy and quality of the motor iron core. Then, the cylinder is started, and the piston inside the cylinder pushes the lifting plate connected to it to move downward. Since the riveting block is fixed below the lifting plate, the riveting block also moves down synchronously, approaching the motor iron core, and riveting the motor iron core. This achieves integrated positioning and riveting, and is a motor iron core processing equipment with a simple structure, convenient operation, and guaranteed processing accuracy and production efficiency. Attached Figure Description

[0014] Figure 1 This is a side view of the appearance structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the riveting mechanism of this utility model;

[0016] Figure 3 This is a schematic diagram of the positioning mechanism of this utility model;

[0017] Figure 4 This is a cross-sectional view of the positioning mechanism of this utility model;

[0018] Figure 5 This is a schematic diagram of the cooperative structure of the sliding block and sliding groove of this utility model.

[0019] In the diagram: 1. Workbench; 2. Support rod; 3. Top plate; 4. Positioning mechanism; 401. Fixing block; 402. Base; 403. Motor; 404. Threaded rod; 405. Twill side tooth block; 406. Sliding block; 407. Sliding groove; 408. Gear; 409. Rotating shaft; 410. Rotating groove; 411. Tooth block; 412. Limiting block; 413. Limiting plate; 414. Moving groove; 415. Limiting groove; 416. Clamping block; 417. Iron core placement plate; 5. Riveting mechanism; 501. Cylinder; 502. Lifting plate; 503. Riveting block; 504. Limiting rod; 505. Limiting column. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-5 This utility model provides a technical solution: an integrated device for riveting and positioning motor cores, including a workbench 1, a support rod 2 fixedly connected to the upper surface of the workbench 1, a top plate 3 fixedly connected to the upper surface of the support rod 2, a positioning mechanism 4 provided on the upper surface of the workbench 1, and a riveting mechanism 5 provided on the lower surface of the top plate 3.

[0022] The positioning mechanism 4 includes a fixed block 401, a base 402, a motor 403, a threaded rod 404, a helical side toothed block 405, a sliding block 406, a sliding groove 407, a gear 408, a rotating shaft 409, a rotating groove 410, a toothed block 411, a limiting block 412, a limiting plate 413, a moving groove 414, a limiting groove 415, a clamping block 416, and an iron core placement plate 417. The fixed block 401 is fixedly connected to the upper surface of the worktable 1. The base 402 is fixedly connected to the inner surface of the fixed block 401. The motor 403 is fixedly connected to the upper surface of the base 402. A threaded rod 404 is fixedly connected to one end of the motor 403. A helical side toothed block 405 is threadedly connected to the outer surface of the threaded rod 404. The lower surface of the helical side toothed block 405... A sliding block 406 is fixedly connected. A sliding groove 407 is formed on the upper surface of the base 402. A gear 408 meshes with one side surface of the helical-knotted toothed block 405. A rotating shaft 409 is fixedly connected to the lower surface of the gear 408. A rotating groove 410 is formed on the upper surface of the base 402. A toothed block 411 meshes with the upper surface of the helical-knotted toothed block 405. A limiting block 412 is fixedly connected to one side surface of the toothed block 411. A limiting plate 413 is slidably connected to the outer surface of the limiting block 412. A moving groove 414 is formed on the inner surface of the limiting plate 413. A limiting groove 415 is formed on the inner surface of the moving groove 414. A clamping block 416 is fixedly connected to one end surface of the toothed block 411. A core placement plate 417 is fixedly connected to the inner surface of the fixing block 401. Through the arrangement of a fixed block 401, a base 402, a motor 403, a threaded rod 404, a helical side toothed block 405, a sliding block 406, a sliding groove 407, a gear 408, a rotating shaft 409, a rotating groove 410, a toothed block 411, a limiting block 412, a limiting plate 413, a moving groove 414, a limiting groove 415, a clamping block 416, and a core placement plate 417, in use, the motor core is first placed in the center of the core placement plate 417, then the motor 403 is started, driving the threaded rod 404 to rotate. Under the rotation of the threaded rod 404, the helical side toothed block 405 will move linearly along the threaded rod 404, and the sliding block 406 below the helical side toothed block 405 will slide smoothly along the sliding groove 407 on the base 402. A serrated block is provided on one side surface of the helical-patterned toothed block 405. This serrated block meshes with the gear 408. When the helical-patterned toothed block 405 moves linearly, it drives the meshing gear 408 to rotate. The rotating shaft 409 below the gear 408 rotates in the rotating groove 410. The rotation of the gear 408 drives the other two sets of helical-patterned toothed blocks 405 to move. The upper surface of the helical-patterned toothed block 405 is also provided with helical patterns and meshes with the toothed block 411. When the helical-patterned toothed block 405 moves, it pushes the toothed block 411 to move. The limiting block 412 on one side of the toothed block 411 slides in the moving groove 414 of the limiting plate 413. When the toothed block 411 moves, the clamping block 416 moves accordingly. The three sets of clamping blocks 416 move from different directions toward the center position of the iron core placement plate 417.Gradually approaching the motor core, the clamping mechanism 4 clamps and positions the core. Its compact structure and precise positioning ensure improved machining accuracy and quality of the motor core.

[0023] Furthermore, the helical side toothed block 405 forms a sliding structure through the motor 403 and the threaded rod 404. The outer dimension of the sliding block 406 matches the inner dimension of the sliding groove 407. The upper surface of the helical side toothed block 405 is provided with helical lines, and one side surface of the helical side toothed block 405 is provided with serrated blocks. Through the setting of the sliding block 406 and the sliding groove 407, during use, the sliding groove 407 limits the sliding block 406, and the sliding block 406 can only slide along the sliding groove 407, making the movement of the helical side toothed block 405 more stable and the direction more accurate.

[0024] Furthermore, the helical side tooth block 405 has three sets of teeth on the outer surface of the tooth block 411. The outer dimension of the rotating shaft 409 matches the inner dimension of the rotating groove 410. With the arrangement of the rotating shaft 409 and the rotating groove 410, when the helical side tooth block 405 moves and drives the gear 408 to rotate around the rotating shaft 409 during use, the rotating groove 410 can effectively limit the displacement of the rotating shaft 409, so that the gear 408 can only rotate on the predetermined axis, eliminating unstable situations such as shaking or deviation of the gear 408, ensuring the reliability of the entire transmission process, and enabling the power output from the motor 403 to be stably and efficiently transmitted to the clamping block 416.

[0025] Furthermore, the outer dimensions of the limiting block 412 match the inner dimensions of the moving groove 414. Two sets of limiting blocks 412 are symmetrically arranged around the central axis of the toothed block 411. With the setting of the limiting blocks 412, during use, two sets of limiting blocks 412 are symmetrically arranged around the central axis of the toothed block 411. This symmetrical structure can provide balanced support and guidance. The two sets of limiting blocks 412 work together to evenly distribute the force transmitted from the toothed block 405 and other components on the helical side, preventing the toothed block 411 from tilting or deforming due to excessive force on one side, so that the toothed block 411 moves smoothly and steadily.

[0026] Furthermore, the limiting plate 413 is fixedly connected to the fixing block 401, and the clamping block 416 is provided in three sets. With the clamping block 416, during use, the three sets of clamping blocks 416 can move towards the center of the iron core from three different directions at the same time, providing a more uniform and symmetrical clamping force, fixing the motor iron core in all directions, so that the position of the iron core is more accurate and stable in subsequent processing, and greatly improving the product processing quality.

[0027] Furthermore, the riveting mechanism 5 includes a cylinder 501, a lifting plate 502, a riveting block 503, a limiting rod 504, and a limiting post 505. The cylinder 501 is fixedly connected to the lower surface of the top plate 3. The lifting plate 502 is fixedly connected to one end surface of the cylinder 501. The riveting block 503 is fixedly connected to the lower surface of the lifting plate 502. The limiting rod 504 is slidably connected to the inner surface of the riveting block 503. The limiting post 505 is fixedly connected to one end surface of the limiting rod 504. Through the arrangement of the cylinder 501, lifting plate 502, riveting block 503, limiting rod 504, and limiting post 505, when the cylinder 501, lifting plate 502, riveting block 503, limiting rod 504, and limiting post 505 are used, the riveting mechanism 5 can achieve the desired riveting effect. When the positioning mechanism 4 has accurately positioned the motor core on the core placement plate 417, the cylinder 501 is activated. The piston inside the cylinder 501 pushes the lifting plate 502 connected to it to move downward. Since the riveting block 503 is fixed below the lifting plate 502, the riveting block 503 also moves downward synchronously, approaching the motor core to rivet it. During this process, the lifting plate 502 slides along the limit rod 504. The limit rod 504 provides precise guidance for the lifting and lowering movement of the riveting block 503, ensuring that the riveting block 503 can accurately align with the position to be riveted.

[0028] Furthermore, one end of the limiting rod 504 is fixedly connected to the iron core placement plate 417. Multiple sets of limiting rods 504 are provided on the inner surface of the lifting plate 502. The diameter of the limiting post 505 is larger than the diameter of the limiting rod 504. Through the setting of the limiting rods 504, during use, multiple sets of limiting rods 504 ensure that the lifting plate 502 and the rivet block 503 can move in a straight line. The setting of multiple sets of limiting rods 504 improves the stability and accuracy of the movement of the lifting plate 502 and prevents unstable phenomena such as tilting, deviation or shaking during the lifting process.

[0029] Working principle: First, the motor core is placed in the center of the core placement plate 417. Then, the motor 403 is started, driving the threaded rod 404 to rotate. Under the rotation of the threaded rod 404, the helical side tooth block 405 will move linearly along the threaded rod 404. The sliding block 406 below the helical side tooth block 405 slides smoothly along the sliding groove 407 on the base 402. A serrated block is provided on one side surface of the helical side tooth block 405, which meshes with the gear 408. When the helical-patterned toothed block 405 moves linearly, it drives the gear 408 meshing with it to rotate. The rotating shaft 409 below the gear 408 rotates in the rotating groove 410. The rotation of the gear 408 drives the other two sets of helical-patterned toothed blocks 405 to move. The upper surface of the helical-patterned toothed block 405 is also provided with helical patterns and meshes with the toothed block 411. When the helical-patterned toothed block 405 moves, it pushes the toothed block 411 to move. The limiting block 412 on one side of the toothed block 411 moves within the limiting plate 413. The moving slot 414 slides within the moving slot. When the toothed block 411 moves, the clamping block 416 moves accordingly. The three sets of clamping blocks 416 move from different directions toward the center of the iron core placement plate 417, gradually approaching the motor iron core to clamp and position it. The positioning mechanism 4 has a compact structure and precise positioning, which provides a guarantee for improving the processing accuracy and quality of the motor iron core. Then, the cylinder 501 is activated. The piston inside the cylinder 501 pushes the lifting plate 502 connected to it to move downward. Since the riveting block 503 is fixed below the lifting plate 502, the riveting block 503 also moves downward synchronously, approaching the motor iron core to rivet it. During this process, the lifting plate 502 slides along the limiting rod 504. The limiting rod 504 provides precise guidance for the lifting and lowering movement of the riveting block 503, ensuring that the riveting block 503 can accurately align with the position to be riveted, preventing instability such as tilting, offsetting, or shaking during the lifting and lowering process.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated riveting and positioning device for motor cores, comprising a workbench (1), characterized in that: A support rod (2) is fixedly connected to the upper surface of the workbench (1), a top plate (3) is fixedly connected to the upper surface of the support rod (2), a positioning mechanism (4) is provided on the upper surface of the workbench (1), and a riveting mechanism (5) is provided on the lower surface of the top plate (3). The positioning mechanism (4) includes a fixed block (401), a base (402), a motor (403), a threaded rod (404), a helical side toothed block (405), a sliding block (406), a sliding groove (407), a gear (408), a rotating shaft (409), a rotating groove (410), a toothed block (411), a limiting block (412), a limiting plate (413), a moving groove (414), a limiting groove (415), a clamping block (416), and a core placement plate (417). 7) A fixing block (401) is fixedly connected to the upper surface of the workbench (1). A base (402) is fixedly connected to the inner surface of the fixing block (401). A motor (403) is fixedly connected to the upper surface of the base (402). A threaded rod (404) is fixedly connected to one end surface of the motor (403). A helical side tooth block (405) is threadedly connected to the outer surface of the threaded rod (404). A sliding block (406) is fixedly connected to the lower surface of the helical side tooth block (405). A sliding groove (407) is provided on the upper surface of the base (402). A gear (408) meshes with one side surface of the helical side tooth block (405). A rotating shaft (409) is fixedly connected to the lower surface of the gear (408). A rotating groove (410) is provided on the upper surface of the base (402). A tooth block (411) meshes with the upper surface of the helical side tooth block (405). A limiting block (412) is fixedly connected to one side surface. A limiting plate (413) is slidably connected to the outer surface of the limiting block (412). A moving groove (414) is opened on the inner surface of the limiting plate (413). A limiting groove (415) is opened on the inner surface of the moving groove (414). A clamping block (416) is fixedly connected to one end surface of the toothed block (411). A core placement plate (417) is fixedly connected to the inner surface of the fixing block (401).

2. The integrated riveting and positioning device for motor cores according to claim 1, characterized in that: The oblique-patterned side tooth block (405) forms a sliding structure through a motor (403) and a threaded rod (404). The outer dimension of the sliding block (406) matches the inner dimension of the sliding groove (407). The upper surface of the oblique-patterned side tooth block (405) is provided with oblique patterns, and one side surface of the oblique-patterned side tooth block (405) is provided with a serrated block.

3. The integrated riveting and positioning device for motor cores according to claim 1, characterized in that: The oblique-patterned side tooth block (405) has three sets on the outer surface of the tooth block (411), and the outer dimension of the rotating shaft (409) matches the inner dimension of the rotating groove (410).

4. The integrated riveting and positioning device for motor cores according to claim 1, characterized in that: The outer dimensions of the limiting block (412) match the inner dimensions of the moving groove (414), and two sets of the limiting blocks (412) are symmetrically arranged around the central axis of the toothed block (411).

5. The integrated riveting and positioning device for motor cores according to claim 1, characterized in that: The limiting plate (413) is fixedly connected to the fixing block (401), and the clamping block (416) is provided in three sets.

6. The integrated riveting and positioning device for motor cores according to claim 1, characterized in that: The riveting mechanism (5) includes a cylinder (501), a lifting plate (502), a riveting block (503), a limiting rod (504), and a limiting post (505). The cylinder (501) is fixedly connected to the lower surface of the top plate (3). The lifting plate (502) is fixedly connected to one end surface of the cylinder (501). The riveting block (503) is fixedly connected to the lower surface of the lifting plate (502). The limiting rod (504) is slidably connected to the inner surface of the riveting block (503). The limiting post (505) is fixedly connected to one end surface of the limiting rod (504).

7. The integrated riveting and positioning device for motor cores according to claim 6, characterized in that: One end of the limiting rod (504) is fixedly connected to the iron core placement plate (417). Multiple sets of the limiting rod (504) are provided on the inner surface of the lifting plate (502). The diameter of the limiting column (505) is larger than the diameter of the limiting rod (504).

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